Title: Industrial Biography
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Author: Samuel Smiles
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Industrial Biography
Samuel Smiles
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Table of Contents
Industrial Biography..........................................................................................................................................1
Samuel Smiles ..........................................................................................................................................1
PREFACE. ...............................................................................................................................................1
CHAPTER I. IRON AND CIVILIZATION. ...........................................................................................2
CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. .............................................................17
CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. ............................................25
CHAPTER IV. ANDREW YARRANTON..........................................................................................34
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES.......43
CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN.................................54
CHAPTER VII. THE INVENTIONS OF HENRY CORT...................................................................61
CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID
MUSHET..............................................................................................................................................71
CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT NEILSON...............78
CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS..................................................84
CHAPTER XI. JOSEPH BRAMAH.....................................................................................................95
CHAPTER XII. HENRY MAUDSLAY.............................................................................................103
CHAPTER XIII. JOSEPH CLEMENT...............................................................................................120
CHAPTER XIV. FOX OF DERBY MURRAY OF LEEDS ROBERTS AND
WHITWORTH OF MANCHESTER.................................................................................................130
CHAPTER XV. JAMES NASMYTH.................................................................................................138
CHAPTER XVI. WILLIAM FAIRBAIRN. ........................................................................................148
Industrial Biography
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Industrial Biography
Samuel Smiles
PREFACE.
CHAPTER I. IRON AND CIVILIZATION.
CHAPTER II. EARLY ENGLISH IRON MANUFACTURE.
CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY.
CHAPTER IV. ANDREW YARRANTON.
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES.
CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN.
CHAPTER VII. THE INVENTIONS OF HENRY CORT.
CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET.
CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT NEILSON.
CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS.
CHAPTER XI. JOSEPH BRAMAH.
CHAPTER XII. HENRY MAUDSLAY.
CHAPTER XIII. JOSEPH CLEMENT.
CHAPTER XIV. FOX OF DERBY MURRAY OF LEEDS ROBERTS AND WHITWORTH OF
MANCHESTER.
CHAPTER XV. JAMES NASMYTH.
CHAPTER XVI. WILLIAM FAIRBAIRN.
INDUSTRIAL BIOGRAPHY
Iron Workers and Tool Makers
PREFACE.
The Author offers the following book as a continuation, in a more generally accessible form, of the Series of
Memoirs of Industrial Men introduced in his Lives of the Engineers. While preparing that work he frequently
came across the tracks of celebrated inventors, mechanics, and ironworkersthe founders, in a great
measure, of the modern industry of Britainwhose labours seemed to him well worthy of being traced out
and placed on record, and the more so as their lives presented many points of curious and original interest.
Having been encouraged to prosecute the subject by offers of assistance from some of the most eminent
living mechanical engineers, he is now enabled to present the following further series of memoirs to the
public.
Without exaggerating the importance of this class of biography, it may at least be averred that it has not yet
received its due share of attention. While commemorating the labours and honouring the names of those who
have striven to elevate man above the material and mechanical, the labours of the important industrial class to
whom society owes so much of its comfort and wellbeing are also entitled to consideration. Without
derogating from the biographic claims of those who minister to intellect and taste, those who minister to
utility need not be overlooked. When a Frenchman was praising to Sir John Sinclair the artist who invented
ruffles, the Baronet shrewdly remarked that some merit was also due to the man who added the shirt.
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A distinguished living mechanic thus expresses himself to the Author on this point: "Kings, warriors, and
statesmen have heretofore monopolized not only the pages of history, but almost those of biography. Surely
some niche ought to be found for the Mechanic, without whose skill and labour society, as it is, could not
exist. I do not begrudge destructive heroes their fame, but the constructive ones ought not to be forgotten; and
there IS a heroism of skill and toil belonging to the latter class, worthy of as grateful record,less perilous
and romantic, it may be, than that of the other, but not less full of the results of human energy, bravery, and
character. The lot of labour is indeed often a dull one; and it is doing a public service to endeavour to lighten
it up by records of the struggles and triumphs of our more illustrious workers, and the results of their labours
in the cause of human advancement."
As respects the preparation of the following memoirs, the Author's principal task has consisted in selecting
and arranging the materials so liberally placed at his disposal by gentlemen for the most part personally
acquainted with the subjects of them, and but for whose assistance the book could not have been written. The
materials for the biography of Henry Maudslay, for instance, have been partly supplied by the late Mr. Joshua
Field, F.R.S. (his partner), but principally by Mr. James Nasmyth, C.E., his distinguished pupil. In like
manner Mr. John Penn, C.E., has supplied the chief materials for the memoir of Joseph Clement, assisted by
Mr. Wilkinson, Clement's nephew. The Author has also had the valuable assistance of Mr. William Fairbairn,
F.R.S., Mr. J. O. March, tool manufacturer (Mayor of Leeds), Mr. Richard Roberts, C.E., Mr. Henry
Maudslay, C.E., and Mr. J. Kitson, Jun., iron manufacturer, Leeds, in the preparation of the other memoirs of
mechanical engineers included in this volume.
The materials for the memoirs of the early ironworkers have in like manner been obtained for the most part
from original sources; those of the Darbys and Reynoldses from Mr. Dickinson of Coalbrookdale, Mr.
William Reynolds of Coeddu, and Mr. William G. Norris of the former place, as well as from Mr. Anstice
of Madeley Wood, who has kindly supplied the original records of the firm. The substance of the biography
of Benjamin Huntsman, the inventor of caststeel, has been furnished by his lineal representatives; and the
facts embodied in the memoirs of Henry Cort and David Mushet have been supplied by the sons of those
inventors. To Mr. Anderson Kirkwood of Glasgow the Author is indebted for the memoir of James Beaumont
Neilson, inventor of the hot blast; and to Mr. Ralph Moore, Inspector of Mines in Scotland, for various
information relative to the progress of the Scotch iron manufacture.
The memoirs of Dud Dudley and Andrew Yarranton are almost the only ones of the series in preparing which
material assistance has been derived from books; but these have been largely illustrated by facts contained in
original documents preserved in the State Paper Office, the careful examination of which has been conducted
by Mr. W. Walker Wilkins.
It will thus be observed that most of the information embodied in this volume, more especially that relating to
the inventors of tools and machines, has heretofore existed only in the memories of the eminent mechanical
engineers from whom it has been collected. The estimable Joshua Field has died since the date at which he
communicated his recollections; and in a few more years many of the facts which have been caught and are
here placed on record would, probably, in the ordinary course of things, have passed into oblivion. As it is,
the Author feels that there are many gaps yet to be filled up; but the field of Industrial Biography is a wide
one,and is open to all who will labour in it.
London, October, 1863.
CHAPTER I. IRON AND CIVILIZATION.
"Iron is not only the soul of every other manufacture, but the main
spring perhaps of civilized society."FRANCIS HORNER.
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"Were the use of iron lost among us, we should in a few ages be
unavoidably reduced to the wants and ignorance of the ancient savage
Americans; so that he who first made known the use of that
contemptible mineral may be truly styled the father of Arts and the
author of Plenty."JOHN LOCKE.
When Captain Cook and the early navigators first sailed into the South Seas on their voyages of discovery,
one of the things that struck them with most surprise was the avidity which the natives displayed for iron.
"Nothing would go down with our visitors," says Cook, "but metal; and iron was their beloved article." A nail
would buy a goodsized pig; and on one occasion the navigator bought some four hundred pounds weight of
fish for a few wretched knives improvised out of an old hoop.
"For iron tools," says Captain Carteret, "we might have purchased everything upon the Freewill Islands that
we could have brought away. A few pieces of old iron hoop presented to one of the natives threw him into an
ecstasy little short of distraction." At Otaheite the people were found generally wellbehaved and honest; but
they were not proof against the fascinations of iron. Captain Cook says that one of them, after resisting all
other temptations, "was at length ensnared by the charms of basket of nails." Another lurked about for several
days, watching the opportunity to steal a coalrake.
The navigators found they could pay their way from island to island merely with scraps of iron, which were
as useful for the purpose as gold coins would have been in Europe. The drain, however, being continuous,
Captain Cook became alarmed at finding his currency almost exhausted; and he relates his joy on recovering
an old anchor which the French Captain Bougainville had lost at Bolabola, on which he felt as an English
banker would do after a severe run upon him for gold, when suddenly placed in possession of a fresh store of
bullion.
The avidity for iron displayed by these poor islanders will not be wondered at when we consider that whoever
among them was so fortunate as to obtain possession of an old nail, immediately became a man of greater
power than his fellows, and assumed the rank of a capitalist. "An Otaheitan chief," says Cook, "who had got
two nails in his possession, received no small emolument by letting out the use of them to his neighbours for
the purpose of boring holes when their own methods failed, or were thought too tedious."
The native methods referred to by Cook were of a very clumsy sort; the principal tools of the Otaheitans
being of wood, stone, and flint. Their adzes and axes were of stone. The gouge most commonly used by them
was made out of the bone of the human forearm. Their substitute for a knife was a shell, or a bit of flint or
jasper. A shark's tooth, fixed to a piece of wood, served for an auger; a piece of coral for a file; and the skin
of a stingray for a polisher. Their saw was made of jagged fishes' teeth fixed on the convex edge of a piece
of hard wood. Their weapons were of a similarly rude description; their clubs and axes were headed with
stone, and their lances and arrows were tipped with flint. Fire was another agency employed by them, usually
in boatbuilding. Thus, the New Zealanders, whose tools were also of stone, wood, or bone, made their boats
of the trunks of trees hollowed out by fire.
The stone implements were fashioned, Captain Cook says, by rubbing one stone upon another until brought
to the required shape; but, after all, they were found very inefficient for their purpose. They soon became
blunted and useless; and the laborious process of making new tools had to be begun again. The delight of the
islanders at being put in possession of a material which was capable of taking a comparatively sharp edge and
keeping it, may therefore readily be imagined; and hence the remarkable incidents to which we have referred
in the experience of the early voyagers. In the minds of the natives, iron became the representative of power,
efficiency, and wealth; and they were ready almost to fall down and worship their new tools, esteeming the
axe as a deity, offering sacrifices to the saw, and holding the knife in especial veneration.
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In the infancy of all nations the same difficulties must have been experienced for want of tools, before the
arts of smelting and working in metals had become known; and it is not improbable that the Phoenician
navigators who first frequented our coasts found the same avidity for bronze and iron existing among the
poor woadstained Britons who flocked down to the shore to see their ships and exchange food and skins
with them, that Captain Cook discovered more than two thousand years later among the natives of Otaheite
and New Zealand. For, the tools and weapons found in ancient buryingplaces in all parts of Britain clearly
show that these islands also have passed through the epoch of stone and flint.
There was recently exhibited at the Crystal Palace a collection of ancient European weapons and implements
placed alongside a similar collection of articles brought from the South Seas; and they were in most respects
so much alike that it was difficult to believe that they did not belong to the same race and period, instead of
being the implements of races sundered by half the globe, and living at periods more than two thousand years
apart. Nearly every weapon in the one collection had its counterpart in the other,the mauls or celts of
stone, the spearheads of flint or jasper, the arrowheads of flint or bone, and the saws of jagged stone, showing
how human ingenuity, under like circumstances, had resorted to like expedients. It would also appear that the
ancient tribes in these islands, like the New Zealanders, used fire to hollow out their larger boats; several
specimens of this kind of vessel having recently been dug up in the valleys of the Witham and the Clyde,
some of the latter from under the very streets of modern Glasgow.*
[footnote...
"Mr.John Buchanan, a zealous antiquary, writing in 1855, informs us
that in the course of the eight years preceding that date, no less
than seventeen canoes had been dug out of this estuarine silt [of the
valley of the Clyde], and that he had personally inspected a large
number of them before they were exhumed. Five of them lay buried in
silt under the streets of Glasgow, one in a vertical position with
the prow uppermost, as if it had sunk in a storm.... Almost every one
of these ancient boats was formed out of a single oakstem, hollowed
out by blunt tools, probably stone axes, aided by the action of fire;
a few were cut beautifully smooth, evidently with metallic tools.
Hence a gradation could be traced from a pattern of extreme rudeness
to one showing great mechanical ingenuity.... In one of the canoes a
beautifully polished celt or axe of greenstone was found; in the
bottom of another a plug of cork, which, as Mr. Geikie remarks,
'could only have come from the latitudes of Spain, Southern France,
or Italy.'" Sir C. LYELL, Antiquity of Man, 489.
...]
Their smaller boats, or coracles, were made of osiers interwoven, covered with hides, and rigged with
leathern sails and thong tackle.
It will readily be imagined that anything like civilization, as at present understood, must have been next to
impossible under such circumstances. "Miserable indeed," says Carlyle, "was the condition of the aboriginal
savage, glaring fiercely from under his fleece of hair, which with the beard reached down to his loins, and
hung round them like a matted cloak; the rest of his body sheeted in its thick natural fell. He loitered in the
sunny glades of the forest, living on wild fruits; or, as the ancient Caledonians, squatted himself in morasses,
lurking for his bestial or human prey; without implements, without arms, save the ball of heavy flint, to
which, that his sole possession and defence might not be lost, he had attached a long cord of plaited thongs;
thereby recovering as well as hurling it with deadly, unerring skill."
The injunction given to man to "replenish the earth and subdue it" could not possibly be fulfilled with
implements of stone. To fell a tree with a flint hatchet would occupy the labour of a month, and to clear a
small patch of ground for purposes of culture would require the combined efforts of a tribe. For the same
reason, dwellings could not be erected; and without dwellings domestic tranquillity, security, culture, and
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refinement, especially in a rude climate, were all but impossible. Mr. Emerson well observes, that "the effect
of a house is immense on human tranquillity, power, and refinement. A man in a cave or a campa
nomaddies with no more estate than the wolf or the horse leaves. But so simple a labour as a house being
achieved, his chief enemies are kept at bay. He is safe from the teeth of wild animals, from frost, sunstroke,
and weather; and fine faculties begin to yield their fine harvest. Inventions and arts are born, manners, and
social beauty and delight." But to build a house which should serve for shelter, for safety, and for
comfortin a word, as a home for the family, which is the nucleus of societybetter tools than those of
stone were absolutely indispensable.
Hence most of the early European tribes were nomadic: first hunters, wandering about from place to place
like the American Indians, after the game; then shepherds, following the herds of animals which they had
learnt to tame, from one grazingground to another, living upon their milk and flesh, and clothing themselves
in their skins held together by leathern thongs. It was only when implements of metal had been invented that
it was possible to practise the art of agriculture with any considerable success. Then tribes would cease from
their wanderings, and begin to form settlements, homesteads, villages, and towns. An old Scandinavian
legend thus curiously illustrates this last period: There was a giantess whose daughter one day saw a
husbandman ploughing in the field. She ran and picked him up with her finger and thumb, put him and his
plough and oxen into her apron, and carried them to her mother, saying, "Mother, what sort of beetle is this
that I have found wriggling in the sand? " But the mother said, "Put it away, my child; we must begone out of
this land, for these people will dwell in it."
M. Worsaae of Copenhagen, who has been followed by other antiquaries, has even gone so far as to divide
the natural history of civilization into three epochs, according to the character of the tools used in each. The
first was the Stone period, in which the implements chiefly used were sticks, bones, stones, and flints. The
next was the Bronze period, distinguished by the introduction and general use of a metal composed of copper
and tin, requiring a comparatively low degree of temperature to smelt it, and render it capable of being
fashioned into weapons, tools, and implements; to make which, however, indicated a great advance in
experience, sagacity, and skill in the manipulation of metals. With tools of bronze, to which considerable
hardness could be given, trees were felled, stones hewn, houses and ships built, and agriculture practised with
comparative facility. Last of all came the Iron period, when the art of smelting and working that most
difficult but widely diffused of the minerals was discovered; from which point the progress made in all the
arts of life has been of the most remarkable character.
Although Mr. Wright rejects this classification as empirical, because the periods are not capable of being
clearly defined, and all the three kinds of implements are found to have been in use at or about the same
time,*
[footnote...
THOMAS WRIGHT, F.S.A., The Celt, The Roman, and The Saxon,
ed. 1861.
...]
there is, nevertheless, reason to believe that it is, on the whole, well founded. It is doubtless true that
implements of stone continued in use long after those of bronze and iron had been invented, arising most
probably from the dearness and scarcity of articles of metal; but when the art of smelting and working in iron
and steel had sufficiently advanced, the use of stone, and afterwards of bronze tools and weapons, altogether
ceased.
The views of M. Worsaae, and the other Continental antiquarians who follow his classification, have indeed
received remarkable confirmation of late years, by the discoveries which have been made in the beds of most
of the Swiss lakes.*
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[footnote...
Referred to at length in the Antiquity of Man, by Sir C. Lyell, who
adopts M. Worsaae's classification.
...]
It appears that a subsidence took place in the waters of the Lake of Zurich in the year 1854, laying bare
considerable portions of its bed. The adjoining proprietors proceeded to enclose the new land, and began by
erecting permanent dykes to prevent the return of the waters. While carrying on the works, several rows of
stakes were exposed; and on digging down, the labourers turned up a number of pieces of charred wood,
stones blackened by fire, utensils, bones, and other articles, showing that at some remote period, a number of
human beings had lived over the spot, in dwellings supported by stakes driven into the bed of the lake.
The discovery having attracted attention, explorations were made at other places, and it was shortly found
that there was scarcely a lake in Switzerland which did not yield similar evidence of the existence of an
ancient Lacustrine or Lakedwelling population. Numbers of their tools and implements were brought to
lightstone axes and saws, flint arrowheads, bone needles, and such likemixed with the bones of wild
animals slain in the chase; pieces of old boats, portions of twisted branches, bark, and rough planking, of
which their dwellings had been formed, the latter still bearing the marks of the rude tools by which they had
been laboriously cut. In the most ancient, or lowest series of deposits, no traces of metal, either of bronze or
iron, were discovered; and it is most probable that these lakedwellers lived in as primitive a state as the
South Sea islanders discovered by Captain Cook, and that the huts over the water in which they lived
resembled those found in Papua and Borneo, and the islands of the Salomon group, to this day.
These aboriginal Swiss lakedwellers seem to have been succeeded by a race of men using tools,
implements, and ornaments of bronze. In some places the remains of this bronze period directly overlay those
of the stone period, showing the latter to have been the most ancient; but in others, the village sites are
altogether distinct. The articles with which the metal implements are intermixed, show that considerable
progress had been made in the useful arts. The potter's wheel had been introduced. Agriculture had begun,
and wild animals had given place to tame ones. The abundance of bronze also shows that commerce must
have existed to a certain extent; for tin, which enters into its composition, is a comparatively rare metal, and
must necessarily have been imported from other European countries.
The Swiss antiquarians are of opinion that the men of bronze suddenly invaded and extirpated the men of
flint; and that at some still later period, another stronger and more skilful race, supposed to have been Celts
from Gaul, came armed with iron weapons, to whom the men of bronze succumbed, or with whom, more
probably, they gradually intermingled. When iron, or rather steel, came into use, its superiority in affording a
cutting edge was so decisive that it seems to have supplanted bronze almost at once;*
[footnote...
Mr. Mushet, however, observes that "the general use of hardened
copper by the ancients for edgetools and warlike instruments, does
not preclude the supposition that iron was then comparatively
plentiful, though it is probable that it was confined to the ruder
arts of life. A knowledge of the mixture of copper, tin, and zinc,
seems to have been among the first discoveries of the metallurgist.
Instruments fabricated from these alloys, recommended by the use of
ages, the perfection of the art, the splendour and polish of their
surfaces, not easily injured by time and weather, would not soon be
superseded by the invention of simple iron, inferior in edge and
polish, at all times easily injured by rust, and in the early stages
of its manufacture converted with difficulty into forms that required
proportion or elegance."(Papers on Iron and Steel, 3656.) By some
secret method that has been lost, perhaps because no longer needed
since the invention of steel, the ancients manufactured bronze tools
capable of taking a fine edge. in our own time, Chantrey the
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sculptor, in his reverence for classic metallurgy, had a bronze razor
made with which he martyred himself in shaving; but none were found
so hardy and devoted as to follow his example.
...]
the latter metal continuing to be employed only for the purpose of making scabbards or swordhandles.
Shortly after the commencement of the iron age, the lakehabitations were abandoned, the only settlement of
this later epoch yet discovered being that at Tene, on Lake Neufchatel: and it is a remarkable circumstance,
showing the great antiquity of the lakedwellings, that they are not mentioned by any of the Roman
historians.
That iron should have been one of the last of the metals to come into general use, is partly accounted for by
the circumstance that iron, though one of the most generally diffused of minerals, never presents itself in a
natural state, except in meteorites; and that to recognise its ores, and then to separate the metal from its
matrix, demands the exercise of no small amount of observation and invention. Persons unacquainted with
minerals would be unable to discover the slightest affinity between the rough ironstone as brought up from
the mine, and the iron or steel of commerce. To unpractised eyes they would seem to possess no properties in
common, and it is only after subjecting the stone to severe processes of manufacture that usable metal can be
obtained from it. The effectual reduction of the ore requires an intense heat, maintained by artificial methods,
such as furnaces and blowing apparatus.*
[footnote...
It may be mentioned in passing, that while Zinc is fusible at
3 degrees of Wedgwood's pyrometer, Silver at 22 degrees, Copper at
27 degrees, and Gold at 32 degrees, Cast Iron is only fusible at
130 degrees. Tin (one of the constituents of the ancient bronze) and
Lead are fusible at much lower degrees than zinc.
...]
But it is principally in combination with other elements that iron is so valuable when compared with other
metals. Thus, when combined with carbon, in varying proportions, substances are produced, so different, but
each so valuable, that they might almost be regarded in the light of distinct metals,such, for example, as
castiron, and cast and bar steel; the various qualities of iron enabling it to be used for purposes so opposite
as a steel pen and a railroad, the needle of a mariner's compass and an Armstrong gun, a surgeon's lancet and
a steam engine, the mainspring of a watch and an iron ship, a pair of scissors and a Nasmyth hammer, a lady's
earrings and a tubular bridge.
The variety of purposes to which iron is thus capable of being applied, renders it of more use to mankind than
all the other metals combined. Unlike iron, gold is found pure, and in an almost workable state; and at an erly
period in history, it seems to have been much more plentiful than iron or steel. But gold was unsuited for the
purposes of tools, and would serve for neither a saw, a chisel, an axe, nor a sword; whilst tempered steel
could answer all these purposes. Hence we find the early warlike nations making the backs of their swords of
gold or copper, and economizing their steel to form the cutting edge. This is illustrated by many ancient
Scandinavian weapons in the museum at Copenhagen, which indicate the greatest parsimony in the use of
steel at a period when both gold and copper appear to have been comparatively abundant.
The knowledge of smelting and working in iron, like most other arts, came from the East. Iron was especially
valued for purposes of war, of which indeed it was regarded as the symbol, being called "Mars" by the
Romans.*
[footnote...
The Romans named the other metals after the gods. Thus Quicksilver
was called Mercury, Lead Saturn, Tin Jupiter, Copper Venus, Silver
Luna, and so on; and our own language has received a colouring from
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the Roman nomenclature, which it continues to retain.
...]
We find frequent mention of it in the Bible. One of the earliest notices of the metal is in connexion with the
conquest of Judea by the Philistines. To complete the subjection of the Israelites, their conquerors made
captive all the smiths of the land, and carried them away. The Philistines felt that their hold of the country
was insecure so long as the inhabitants possessed the means of forging weapons. Hence "there was no smith
found throughout all the land of Israel; for the Philistines said, Lest the Hebrews make them swords or spears.
But the Israelites went down to the Philistines, to sharpen every man his share, and his coulter, and his axe,
and his mattock."*
[footnote...
I. Samuel xiii. 19, 20.
...]
At a later period, when Jerusalem was taken by the Babylonians, one of their first acts was to carry the smiths
and other craftsmen captives to Babylon.*
[footnote...
II. Kings xxiv. 16.
...]
Deprived of their armourers, the Jews were rendered comparatively powerless.
It was the knowledge of the art of ironforging which laid the foundation of the once great empire of the
Turks. Gibbon relates that these people were originally the despised slaves of the powerful Khan of the
Geougen. They occupied certain districts of the mountainridge in the centre of Asia, called Imaus, Caf, and
Altai, which yielded iron in large quantities. This metal the Turks were employed by the Khan to forge for his
use in war. A bold leader arose among them, who persuaded the ironworkers that the arms which they forged
for their masters might in their own hands become the instruments of freedom. Sallying forth from their
mountains, they set up their standard, and their weapons soon freed them. For centuries after, the Turkish
nation continued to celebrate the event of their liberation by an annual ceremony, in which a piece of iron
was heated in the fire, and a smith's hammer was successively handled by the prince and his nobles.
We can only conjecture how the art of smelting iron was discovered. Who first applied fire to the ore, and
made it plastic; who discovered fire itself, and its uses in metallurgy? No one can tell. Tradition says that the
metal was discovered through the accidental burning of a wood in Greece. Mr. Mushet thinks it more
probable that the discovery was made on the conversion of wood into charcoal for culinary or chamber
purposes. "If a mass of ore," he says, "accidentally dropped into the middle of the burning pile during a
period of neglect, or during the existence of a thorough draught, a mixed mass, partly earthy and partly
metallic, would be obtained, possessing ductility and extension under pressure. But if the conjecture is
pushed still further, and we suppose that the ore was not an oxide, but rich in iron, magnetic or spicular, the
result would in all probability be a mass of perfectly malleable iron. I have seen this fact illustrated in the
roasting of a species of ironstone, which was united with a considerable mass of bituminous matter. After a
high temperature had been excited in the interior of the pile, plates of malleable iron of a tough and flexible
nature were formed, and under circumstances where there was no fuel but that furnished by the ore itself."*
[footnote...
Papers on Iron and Steel, 3634.
...]
The metal once discovered, many attempts would be made to give to that which had been the effect of
accident a more unerring result. The smelting of ore in an open heap of wood or charcoal being found tedious
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and wasteful, as well as uncertain, would naturally lead to the invention of a furnace; with the object of
keeping the ore surrounded as much as possible with fuel while the process of conversion into iron was going
forward. The low conical furnaces employed at this day by some of the tribes of Central and Southern Africa,
are perhaps very much the same in character as those adopted by the early tribes of all countries where iron
was first made. Small openings at the lower end of the cone to admit the air, and a larger orifice at the top,
would, with charcoal, be sufficient to produce the requisite degree of heat for the reduction of the ore. To this
the footblast was added, as still used in Ceylon and in India; and afterwards the waterblast, as employed in
Spain (where it is known as the Catalan forge), along the coasts of the Mediterranean, and in some parts of
America.
It is worthy of remark, that the ruder the method employed for the reduction of the ore, the better the quality
of the iron usually is. Where the art is little advanced, only the most tractable ores are selected; and as
charcoal is the only fuel used, the quality of the metal is almost invariably excellent. The ore being long
exposed to the charcoal fire, and the quantity made small, the result is a metal having many of the qualities of
steel, capable of being used for weapons or tools after a comparatively small amount of forging. Dr.
Livingstone speaks of the excellent quality of the iron made by the African tribes on the Zambesi, who refuse
to use ordinary English iron, which they consider "rotten."*
[footnote...
Dr. Livingstone brought with him to England a piece of the Zambesi
iron, which he sent to a skilled Birmingham blacksmith to test.
The result was, that he pronounced the metal as strongly resembling
Swedish or Russian; both of which kinds are smelted with charcoal.
The African iron was found "highly carbonized," and "when chilled it
possessed the properties of steel."
...]
Du Chaillu also says of the Fans, that, in making their best knives and arrowheads, they will not use
European or American iron, greatly preferring their own. The celebrated wootz or steel of India, made in little
cakes of only about two pounds weight, possesses qualities which no European steel can surpass. Out of this
material the famous Damascus swordblades were made; and its use for so long a period is perhaps one of
the most striking proofs of the ancient civilization of India.
The early history of iron in Britain is necessarily very obscure. When the Romans invaded the country, the
metal seems to have been already known to the tribes along the coast. The natives had probably smelted it
themselves in their rude bloomeries, or obtained it from the Phoenicians in small quantities in exchange for
skins and food, or tin. We must, however, regard the stories told of the ancient British chariots armed with
swords or scythes as altogether apocryphal. The existence of iron in sufficient quantity to be used for such a
purpose is incompatible with contemporary facts, and unsupported by a single vestige remaining to our time.
The country was then mostly forest, and the roads did not as yet exist upon which chariots could be used;
whilst iron was too scarce to be mounted as scythes upon chariots, when the warriors themselves wanted it
for swords. The orator Cicero, in a letter to Trebatius, then serving with the army in Britain, sarcastically
advised him to capture and convey one of these vehicles to Italy for exhibition; but we do not hear that any
specimen of the British warchariot was ever seen in Rome.
It is only in the tumuli along the coast, or in those of the RomanoBritish period, that iron implements are
ever found; whilst in the ancient burying places of the interior of the country they are altogether wanting.
Herodian says of the British pursued by Severus through the fens and marshes of the east coast, that they
wore iron hoops round their middles and their necks, esteeming them as ornaments and tokens of riches, in
like manner as other barbarous people then esteemed ornaments of silver and gold. Their only money,
according to Caesar, consisted of pieces of brass or iron, reduced to a certain standard weight.*
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[footnote...
HOLINSHED, i. 517. Iron was also the currency of the Spartans, but it
has been used as such in much more recent times. Adam Smith, in his
Wealth of Nations (Book I. ch. 4, published in 1776), says, "there is
at this day a village in Scotland where it is not uncommon, I am
told, for a workman to carry nails, instead of money, to the baker's
shop or the alehouse."
...]
It is particularly important to observe, says M. Worsaae, that all the antiquities which have hitherto been
found in the large burying places of the Iron period, in Switzerland, Bavaria, Baden, France, England, and the
North, exhibit traces more or less of Roman influence.
[footnote...
Primeval Antiquities of Denmark. London, 1849, p. 140.
...]
The Romans themselves used weapons of bronze when they could not obtain iron in sufficient quantity, and
many of the Roman weapons dug out of the ancient tumuli are of that metal. They possessed the art of
tempering and hardening bronze to such a degree as to enable them to manufacture swords with it of a pretty
good edge; and in those countries which they penetrated, their bronze implements gradually supplanted those
which had been previously fashioned of stone. Great quantities of bronze tools have been found in different
parts of England,sometimes in heaps, as if they had been thrown away in basketfuls as things of little
value. It has been conjectured that when the Romans came into Britain they found the inhabitants, especially
those to the northward, in very nearly the same state as Captain Cook and other voyagers found the
inhabitants of the South Sea Islands; that the Britons parted with their food and valuables for tools of inferior
metal made in imitation of their stone ones; but finding themselves cheated by the Romans, as the natives of
Otaheite have been cheated by Europeans, the Britons relinquished the bad tools when they became
acquainted with articles made of better metal.*
[footnote...
See Dr. Pearson's paper in the Philosophical Transactions, 1796,
relative to certain ancient arms and utensils found in the river
Witham between Kirkstead and Lincoln.
...]
The Roman colonists were the first makers of iron in Britain on any large scale. They availed themselves of
the mineral riches of the country wherever they went. Every year brings their extraordinary industrial activity
more clearly to light. They not only occupied the best sites for trade, intersected the land with a complete
system of wellconstructed roads, studded our hills and valleys with towns, villages, and pleasurehouses,
and availed themselves of our medicinal springs for purposes of baths to an extent not even exceeded at this
day, but they explored our mines and quarries, and carried on the smelting and manufacture of metals in
nearly all parts of the island. The heaps of mining refuse left by them in the valleys and along the hillsides
of North Derbyshire are still spoken of by the country people as "old man," or the "old man's work." Year by
year, from Dartmoor to the Moray Firth, the plough turns up fresh traces of their indefatigable industry and
enterprise, in pigs of lead, implements of iron and bronze, vessels of pottery, coins, and sculpture; and it is a
remarkable circumstance that in several districts where the existence of extensive iron beds had not been
dreamt of until within the last twenty years, as in Northamptonshire and North Yorkshire, the remains of
ancient workings recently discovered show that the Roman colonists were fully acquainted with them.
But the principal iron mines worked by that people were those which were most conveniently situated for
purposes of exportation, more especially in the southern counties and on the borders of Wales. The extensive
cinder heaps found in theForest of De anwhich formed the readiest resource of the modern ironsmelter
when improved processes enabled him to reduce themshow that their principal iron manufactures were
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carried on in that quarter*
[footnote...
"In the Forest of Dean and thereabouts the iron is made at this day
of cinders, being the rough and offal thrown by in the Roman time;
they then having only footblasts to melt the ironstone; but now, by
the force of a great wheel that drives a pair of Bellows twenty feet
long, all that iron is extracted out of the cinders which could not
be forced from it by the Roman footblast. And in the Forest of Dean
and thereabouts, and as high as Worcester, there ave great and
infinite quantities of these cinders; some in vast mounts above
ground, some under ground, which will supply the iron works some
hundreds of years; and these cinders ave they which make the prime
and best iron, and with much less charcoal than doth the
ironstone."A. YARRANTON, England's Improvement by Sea and Land.
London, 1677.
...]
It is indeed matter of history, that about seventeen hundred years since (A.D. 120) the Romans had forges in
the West of England, both in the Forest of Dean and in South Wales; and that they sent the metal from thence
to Bristol, where it was forged and made into weapons for the use of the troops. Along the banks of the Wye,
the ground is in many places a continuous bed of iron cinders, in which numerous remains have been found,
furnishing unmistakeable proofs of the Roman furnaces. At the same time, the iron ores of Sussex were
extensively worked, as appears from the cinder heaps found at Maresfield and several places in that county,
intermixed with Roman pottery, coins, and other remains. In a bed of scoriae several acres in extent, at Old
Land Farm in Maresfield, the Rev. Mr. Turner found the remains of Roman pottery so numerous that scarcely
a barrowload of cinders was removed that did not contain several fragments, together with coins of the
reigns of Nero, Vespasian, and Dioclesian.*
[footnote...
M. A. LOWER, Contributions to Literature, Historical, Antiquarian,
and Metrical. London, 1854, pp. 889.
...]
In the turbulent infancy of nations it is to be expected that we should hear more of the Smith, or worker in
iron, in connexion with war, than with more peaceful pursuits. Although he was a nailmaker and a
horseshoermade axes, chisels, saws, and hammers for the artificer spades and hoes for the
farmerbolts and fastenings for the lord's castlegates, and chains for his drawbridgeit was principally
because of his skill in armourwork that he was esteemed. He made and mended the weapons used in the
chase and in warthe gavelocs, bills, and battleaxes; he tipped the bowmen's arrows, and furnished
spearheads for the menatarms; but, above all, he forged the mailcoats and cuirasses of the chiefs, and
welded their swords, on the temper and quality of which, life, honour, and victory in battle depended. Hence
the great estimation in which the smith was held in the AngloSaxon times. His person was protected by a
double penalty. He was treated as an officer of the highest rank, and awarded the first place in precedency.
After him ranked the maker of mead, and then the physician. In the royal court of Wales he sat in the great
hall with the king and queen, next to the domestic chaplain; and even at that early day there seems to have
been a hot spark in the smith's throat which needed much quenching; for he was "entitled to a draught of
every kind of liquor that was brought into the hall."
The smith was thus a mighty man. The Saxon Chronicle describes the valiant knight himself as a "mighty
warsmith." But the smith was greatest of all in his forging of swords; and the bards were wont to sing the
praises of the knight's "good sword " and of the smith who made it, as well as of the knight himself who
wielded it in battle. The most extraordinary powers were attributed to the weapon of steel when first invented.
Its sharpness seemed so marvellous when compared with one of bronze, that with the vulgar nothing but
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magic could account for it. Traditions, enshrined in fairy tales, still survive in most countries, illustrative of
its magical properties. The weapon of bronze was dull; but that of steel was brightthe "white sword of
light," one touch of which broke spells, liberated enchanted princesses, and froze giants' marrow. King
Arthur's magic sword "Excalibur" was regarded as almost heroic in the romance of chivalry.*
[footnote...
This famous sword was afterwards sent by Richard I. as a present to
Tancred; and the value attached to the weapon may be estimated by the
fact that the Crusader sent the English monarch, in return for it,
"four great ships and fifteen galleys."
...]
So were the swords "Galatin" of Sir Gawain, and "Joyeuse" of Charlemague, both of which were reputed to
be the work of Weland the Smith, about whose name clusters so much traditional glory as an ancient worker
in metals.*
[footnote...
Weland was the Saxon Vulcan. The name of Weland's or Wayland's Smithy
is still given to a monument on Lambourn Downs in Wiltshire. The
place is also known as Wayland Smith's Cave. It consists of a rude
gallery of stones.
...]
The heroes of the Northmen in like manner wielded magic swords. Olave the Norwegian possessed the sword
"Macabuin," forged by the dark smith of Drontheim, whose feats are recorded in the tales of the Scalds. And
so, in like manner, traditions of the supernatural power of the blacksmith are found existing to this day all
over the Scottish Highlands.*
[footnote...
Among the Scythians the iron sword was a god. It was the image of
Mars, and sacrifices were made to it. "An iron sword," says Mr.
Campbell, really was once worshipped by a people with whom iron was
rare. Iron is rare, while stone and bronze weapons are common, in
British tombs, and the sword of these stories is a personage. It
shines, it cries out the lives of men are bound up in it. And so
this mystic sword may, perhaps, have been a god amongst the Celts, or
the god of the people with whom the Celts contended somewhere on
their long journey to the west. It is a fiction now, but it may be
founded on fact, and that fact probably was the first use of iron."
To this day an old horseshoe is considered a potent spell in some
districts against the powers of evil; and for want of a horseshoe a
bit of a rusty reapinghook is supposed to have equal power, "Who
were these powers of evil who could not resist ironthese fairies
who shoot STONE arrows, and are of the foes to the human race? Is all
this but a dim, hazy recollection of war between a people who had
iron weapons and a race who had notthe race whose remains are found
all over Europe? If these were wandering tribes, they had leaders; if
they were warlike, they had weapons. There is a smith in the Pantheon
of many nations. Vulcan was a smith; Thor wielded a hammer; even
Fionn had a hammer, which was heard in Lochlann when struck in
Eirinn. Fionn may have borrowed his hammer from Thor long ago, or
both may have got theirs from Vulcan, or all three may have brought
hammers with them from the land where some primeval smith wielded the
first sledgehammer; but may not all these 'smithgods be the smiths
who made iron weapons for those who fought with the skinclad
warriors who shot flintarrows, and who are now bogles, fairies , and
demons? In any case, tales about smiths seem to belong to mythology,
and to be common property."CAMPBELL, Popular Tales of the West
Highlands, Preface, 746.
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CHAPTER I. IRON AND CIVILIZATION. 12
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...]
When William the Norman invaded Britain, he was well supplied with smiths. His followers were clad in
armour of steel, and furnished with the best weapons of the time. Indeed, their superiority in this respect is
supposed to have been the principal cause of William's victory over Harold; for the men of both armies were
equal in point of bravery. The Normans had not only smiths to attend to the arms of the knights, but farriers
to shoe their horses. Henry de Femariis, or Ferrers, "prefectus fabrorum," was one of the principal officers
entrusted with the supervision of the Conqueror's ferriery department; and long after the earldom was
founded his descendants continued to bear on their coat of arms the six horseshoes indicative of their
origin.*
[footnote...
BROOK, Discovery of Errors in the Catalogue of the Nobility, 198.
...]
William also gave the town of Northampton, with the hundred of Fackley, as a fief to Simon St. Liz, in
consideration of his providing shoes for his horses.*
[footnote...
MEYRICK, i. 11.
...]
But though the practice of horseshoeing is said to have been introduced to this country at the time of the
Conquest, it is probably of an earlier date; as, according to Dugdale, an old Saxon tenant in capite of Welbeck
in Nottinghamshire, named Gamelbere, held two carucates of land by the service of shoeing the king's palfrey
on all four feet with the king's nails, as oft as the king should lie at the neighbouring manor of Mansfield.
Although we hear of the smith mostly in connexion with the fabrication of instruments of war in the Middle
Ages, his importance was no less recognized in the ordinary affairs of rural and industrial life. He was, as it
were, the rivet that held society together. Nothing could be done without him. Wherever tools or implements
were wanted for building, for trade, or for husbandry, his skill was called into requisition. In remote places he
was often the sole mechanic of his district; and, besides being a toolmaker, a farrier, and agricultural
implement maker, he doctored cattle, drew teeth, practised phlebotomy, and sometimes officiated as parish
clerk and general newsmonger; for the smithy was the very eye and tongue of the village. Hence
Shakespeare's picture of the smith in King John:
"I saw a smith stand with his hammer, thus,
The whilst his iron did on the anvil cool,
With open mouth swallowing a tailor's news."
The smith's tools were of many sorts; but the chief were his hammer, pincers, chisel, tongs, and anvil. It is
astonishing what a variety of articles he turned out of his smithy by the help of these rude implements. In the
tooling, chasing, and consummate knowledge of the capabilities of iron, he greatly surpassed the modern
workman; for the mediaeval blacksmith was an artist as well as a workman. The numerous exquisite
specimens of his handicraft which exist in our old gateways, church doors, altar railings, and ornamented
dogs and andirons, still serve as types for continual reproduction. He was, indeed, the most "cunninge
workman" of his time. But besides all this, he was an engineer. If a road had to be made, or a stream
embanked, or a trench dug, he was invariably called upon to provide the tools, and often to direct the work.
He was also the military engineer of his day, and as late as the reign of Edward III. we find the king
repeatedly sending for smiths from the Forest of Dean to act as engineers for the royal army at the siege of
Berwick.
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CHAPTER I. IRON AND CIVILIZATION. 13
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The smith being thus the earliest and most important of mechanics, it will readily be understood how, at the
time when surnames were adopted, his name should have been so common in all European countries.
"From whence came Smith, all be he knight or squire,
But from the smith that forgeth in the fire?"*
[footnote...
GILBERT, Cornwall.
...]
Hence the multitudinous family of Smiths in England, in some cases vainly disguised under the "Smythe" or
"De Smijthe;" in Germany, the Schmidts; in Italy, the Fabri, Fabricii,or Fabbroni; in France, the Le Febres or
Lefevres; in Scotland, the Gows, Gowans, or Cowans. We have also among us the Brownsmiths, or makers
of brown bills; the Nasmyths, or nailsmiths; the Arrowsmiths, or makers of arrowheads; the Spearsmiths, or
spear makers; the Shoosmiths, or horse shoers; the Goldsmiths, or workers in gold; and many more. The
Smith proper was, however, the worker in ironthe maker of iron tools, implements, and armsand hence
this name exceeds in number that of all the others combined.
In course of time the smiths of particular districts began to distinguish themselves for their excellence in
particular branches of ironwork. From being merely the retainer of some lordly or religious establishment,
the smith worked to supply the general demand, and gradually became a manufacturer. Thus the makers of
swords, tools, bits, and nails, congregated at Birmingham; and the makers of knives and arrowheads at
Sheffield. Chaucer speaks of the Miller of Trompington as provided with a Sheffield whittle:
"A Shefeld thwytel bare he in his hose."*
[footnote...
Before tableknives were invented, in the sixteenth century, the
knife was a very important article; each guest at table bearing his
own, and sharpening it at the whetstone hung up in the passage,
before sitting down to dinner, Some even carried a whetstone as well
as a knife; and one of Queen Elizabeth's presents to the Earl of
Leicester was a whetstone tipped with gold.
...]
The common English arrowheads manufactured at Sheffield were long celebrated for their excellent temper,
as Sheffield iron and steel plates are now. The battle of Hamildon, fought in Scotland in 1402, was won
mainly through their excellence. The historian records that they penetrated the armour of the Earl of Douglas,
which had been three years in making; and they were "so sharp and strong that no armour could repel them."
The same arrowheads were found equally efficient against French armour on the fields of Crecy and
Agincourt.
Although Scotland is now one of the principal sources from which our supplies of iron are drawn, it was in
ancient times greatly distressed for want of the metal. The people were as yet too little skilled to be able to
turn their great mineral wealth to account. Even in the time of Wallace, they had scarcely emerged from the
Stone period, and were under the necessity of resisting their ironarmed English adversaries by means of
rude weapons of that material. To supply themselves with swords and spearheads, they imported steel from
Flanders, and the rest they obtained by marauding incursions into England. The district of Furness in
Lancashirethen as now an ironproducing districtwas frequently ravaged with that object; and on such
occasions the Scotch seized and carried off all the manufactured iron they could find, preferring it, though so
heavy, to every other kind of plunder.*
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[footnote...
The early scarcity of iron in Scotland is confirmed by Froissart, who
says,"In Scotland you will never find a man of worth; they are like
savages, who wish not to be acquainted with any one, are envious of
the good fortune of others, and suspicious of losing anything
themselves; for their country is very poor. When the English make
inroads thither, as they have very frequently done, they order their
provisions, if they wish to live, to follow close at their backs; for
nothing is to be had in that country without great difficulty. There
is neither iron to shoe horses, nor leather to make harness, saddles,
or bridles: all these things come ready made from Flanders by sea;
and should these fail, there is none to be had in the country.'
...]
About the same period, however, iron must have been regarded as almost a precious metal even in England
itself; for we find that in Edward the Third's reign, the pots, spits, and fryingpans of the royal kitchen were
classed among his Majesty's jewels.*
[footnote...
PARKER'S English Home, 77
...]
The same famine of iron prevailed to a still greater extent in the Highlands, where it was even more valued,
as the clans lived chiefly by hunting, and were in an almost constant state of feud. Hence the smith was a man
of indispensable importance among the Highlanders, and the possession of a skilful armourer was greatly
valued by the chiefs. The story is told of some delinquency having been committed by a Highland smith, on
whom justice must be done; but as the chief could not dispense with the smith, he generously offered to hang
two weavers in his stead!
At length a great armourer arose in the Highlands, who was able to forge armour that would resist the best
Sheffield arrowheads, and to make swords that would vie with the best weapons of Toledo and Milan. This
was the famous Andrea de Ferrara, whose swords still maintain their ancient reputation. This workman is
supposed to have learnt his art in the Italian city after which he was called, and returned to practise it in
secrecy among the Highland hills. Before him, no man in Great Britain is said to have known how to temper
a sword in such a way as to bend so that the point should touch the hilt and spring back uninjured. The
swords of Andrea de Ferrara did this, and were accordingly in great request; for it was of every importance to
the warrior that his weapon should be strong and sharp without being unwieldy, and that it should not be
liable to snap in the act of combat. This celebrated smith, whose personal identity*
[footnote...
The precise time at which Andrea de Ferrara flourished cannot be
fixed with accuracy; but Sir Waiter Scott, in one of the notes to
Waverley, says he is believed to have been a foreign artist brought
over by James IV. or V. of Scotland to instruct the Scots in the
manufacture of swordblades. The genuine weapons have a crown marked
on the blades.
...]
has become merged in the Andrea de Ferrara swords of his manufacture, pursued his craft in the Highlands,
where he employed a number of skilled workmen in forging weapons, devoting his own time principally to
giving them their required temper. He is said to have worked in a dark cellar, the better to enable him to
perceive the effect of the heat upon the metal, and to watch the nicety of the operation of tempering, as well
as possibly to serve as a screen to his secret method of working.*
[footnote...
Mr. Parkes, in his Essay on the Manufacture of Edge Tools, says, "Had
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CHAPTER I. IRON AND CIVILIZATION. 15
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this ingenious artist thought of a bath of oil, he might have heated
this by means of a furnace underneath it, and by the use of a
thermometer, to the exact point which he found necessary; though it
is inconvenient to have to employ a thermometer for every distinct
operation. Or, if he had been in the possession of a proper bath of
fusible metal, he would have attained the necessary certainty in his
process, and need not have immured himself in a subterranean
apartment.PARKES' Essays, 1841, p. 495.
...]
Long after Andrea de Ferrara's time, the Scotch swords were famous for their temper; Judge Marshal Fatten,
who accompanied the Protector's expedition into Scotland in 1547, observing that "the Scots came with
swords all broad and thin, of exceeding good temper, and universally so made to slice that I never saw none
so good, so I think it hard to devise a better." The quality of the steel used for weapons of war was indeed of
no less importance for the effectual defence of a country then than it is now. The courage of the attacking and
defending forces being equal, the victory would necessarily rest with the party in possession of the best
weapons.
England herself has on more than one occasion been supposed to be in serious peril because of the decay of
her iron manufactures. Before the Spanish Armada, the production of iron had been greatly discouraged
because of the destruction of timber in the smelting of the orethe art of reducing it with pit coal not having
yet been invented; and we were consequently mainly dependent upon foreign countries for our supplies of the
material out of which arms were made. The best iron came from Spain itself, then the most powerful nation in
Europe, and as celebrated for the excellence of its weapons as for the discipline and valour of its troops. The
Spaniards prided themselves upon the superiority of their iron, and regarded its scarcity in England as an
important element in their calculations of the conquest of the country by their famous Armada. "I have
heard," says Harrison, "that when one of the greatest peers of Spain espied our nakedness in this behalf, and
did solemnly utter in no obscure place, that it would be an easy matter in short time to conquer England
because it wanted armour, his words were not so rashly uttered as politely noted." The vigour of Queen
Elizabeth promptly supplied a remedy by the large importations of iron which she caused to be made,
principally from Sweden, as well as by the increased activity of the forges in Sussex and the Forest of Dean;
"whereby," adds Harrison, "England obtained rest, that otherwise might have been sure of sharp and cruel
wars. Thus a Spanish word uttered by one man at one time, overthrew, or at the leastwise hindered sundry
privy practices of many at another." *
[footnote...
HOLINSHED, History of England. It was even said to have been one of
the objects of the Spanish Armada to get the oaks of the Forest of
Dean destroyed, in order to prevent further smelting of the iron.
Thus Evelyn, in his Sylva, says, "I have heard that in the great
expedition of 1588 it was expressly enjoined the Spanish Armada that
if, when landed, they should not be able to subdue our nation and
make good their conquest, they should yet be sure not to leave a tree
standing in the Forest of Dean."NICHOLS, History of the Forest of
Dean, p. 22.
...]
Nor has the subject which occupied the earnest attention of politicians in Queen Elizabeth's time ceased to be
of interest; for, after the lapse of nearly three hundred years, we find the smith and the iron manufacturer still
uppermost in public discussions. It has of late years been felt that our muchprized "hearts of oak" are no
more able to stand against the prows of mail which were supposed to threaten them, than the sticks and stones
of the ancient tribes were able to resist the men armed with weapons of bronze or steel. What Solon said to
Croesus, when the latter was displaying his great treasures of gold, still holds true: "If another comes that
hath better iron than you, he will be master of all that gold." So, when an alchemist waited upon the Duke of
Brunswick during the Seven Years' War, and offered to communicate the secret of converting iron into gold,
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CHAPTER I. IRON AND CIVILIZATION. 16
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the Duke replied: "By no means: I want all the iron I can find to resist my enemies: as for gold, I get it
from England." Thus the strength and wealth of nations depend upon coal and iron, not forgetting Men, far
more than upon gold.
Thanks to our Armstrongs and Whitworths, our Browns and our Smiths, the iron defences of England,
manned by our soldiers and our sailors, furnish the assurance of continued security for our gold and our
wealth, and, what is infinitely more precious, for our industry and our liberty.
CHAPTER II. EARLY ENGLISH IRON MANUFACTURE.
"He that well observes it, and hath known the welds of Sussex, Surry,
and Kent', the grand nursery especially of oake and beech, shal find
such an alteration, within lesse than 30 yeeres, as may well strike a
feare, lest few yeeres more, as pestilent as the former, will leave
fewe good trees standing in those welds. Such a heate issueth out of
the many forges and furnaces for the making of iron, and out of the
glasse kilnes, as hath devoured many famous woods within the
welds," JOHN NORDEN, Surveyors' Dialogue (1607).
Few records exist of the manufacture of iron in England in early times. After the Romans left the island, the
British, or more probably the Teutonic tribes settled along the south coast, continued the smelting and
manufacture of the metal after the methods taught them by the colonists. In the midst of the insecurity,
however, engendered by civil war and social changes, the pursuits of industry must necessarily have been
considerably interfered with, and the art of ironforging became neglected. No notice of iron being made in
Sussex occurs in Domesday Book, from which it would appear that the manufacture had in a great measure
ceased in that county at the time of the Conquest, though it was continued in the ironproducing districts
bordering on Wales. In many of the AngloSaxon graves which have been opened, long iron swords have
been found, showing that weapons of that metal were in common use. But it is probable that iron was still
scarce, as ploughs and other agricultural implements continued to be made of wood,one of the
AngloSaxon laws enacting that no man should undertake to guide a plough who could not make one; and
that the cords with which it was bound should be of twisted willows. The metal was held in esteem
principally as the material of war. All male adults were required to be provided with weapons, and honour
was awarded to such artificers as excelled in the fabrication of swords, arms, and defensive armour.*
[footnote...
WILKINS, Leges Sax. 25.
...]
Camden incidentally states that the manufacture of iron was continued in the western counties during the
Saxon era, more particularly in the Forest of Dean, and that in the time of Edward the Confessor the tribute
paid by the city of Gloucester consisted almost entirely of iron rods wrought to a size fit for making nails for
the king's ships. An old religious writer speaks of the ironworkers of that day as heathenish in their manners,
puffed up with pride, and inflated with worldly prosperity. On the occasion of St. Egwin's visit to the smiths
of Alcester, as we are told in the legend, he found then given up to every kind of luxury; and when he
proceeded to preach unto them, they beat upon their anvils in contempt of his doctrine so as completely to
deafen him; upon which he addressed his prayers to heaven, and the town was immediately destroyed.*
[footnote...
Life of St. Egwin, in Capgrave's Nova Legenda Anglioe. Alcester was,
as its name indicates, an old Roman settlement (situated on the
Icknild Street), where the art of working in iron was practised from
an early period. It was originally called Alauna, being situated on
the river Alne in Warwickshire. It is still a seat of the needle
manufacture.
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 17
Page No 20
...]
But the first reception given to John Wesley by the miners of the Forest of Dean, more than a thousand years
later, was perhaps scarcely more gratifying than that given to St. Egwin.
That working in iron was regarded as an honourable and useful calling in the Middle Ages, is apparent from
the extent to which it was followed by the monks, some of whom were excellent craftsmen. Thus St.
Dunstan, who governed England in the time of Edwy the Fair, was a skilled blacksmith and metallurgist. He
is said to have had a forge even in his bedroom, and it was there that his reputed encounter with Satan
occurred, in which of course the saint came off the victor.
There was another monk of St. Alban's, called Anketil, who flourished in the twelfth century, so famous for
his skill as a worker in iron, silver, gold, jewelry, and gilding, that he was invited by the king of Denmark to
be his goldsmith and banker. A pair of gold and silver candlesticks of his manufacture, presented by the abbot
of St. Alban's to Pope Adrian IV., were so much esteemed for their exquisite workmanship that they were
consecrated to St. Peter, and were the means of obtaining high ecclesiastical distinction for the abbey.
We also find that the abbots of monasteries situated in the iron districts, among their other labours, devoted
themselves to the manufacture of iron from the ore. The extensive beds of cinders still found in the immediate
neighbourhood of Rievaulx and Hackness, in Yorkshire, show that the monks were well acquainted with the
art of forging, and early turned to account the riches of the Cleveland ironstone. In the Forest of Dean also,
the abbot of Flaxley was possessed of one stationary and one itinerant forge, by grant from Henry II, and he
was allowed two oaks weekly for fuel,a privilege afterwards commuted, in 1258, for Abbot's Wood of 872
acres, which was held by the abbey until its dissolution in the reign of Henry VIII. At the same time the Earl
of Warwick had forges at work in his woods at Lydney; and in 1282, as many as 72 forges were leased from
the Crown by various ironsmelters in the same Forest of Dean.
There are numerous indications of ironsmelting having been conducted on a considerable scale at some
remote period in the neighbourhood of Leeds, in Yorkshire. In digging out the foundations of houses in
Briggate, the principal street of that town, many "bell pits" have been brought to light, from which ironstone
has been removed. The new cemetery at Burmandtofts, in the same town, was in like manner found pitted
over with these ancient holes. The miner seems to have dug a well about 6 feet in diameter, and so soon as he
reached the mineral, he worked it away all round, leaving the bellshaped cavities in question. He did not
attempt any gallery excavations, but when the pit was exhausted, a fresh one was sunk. The ore, when dug,
was transported, most probably on horses' backs, to the adjacent districts for the convenience of fuel. For it
was easier to carry the mineral to the woodthen exclusively used for smelting'than to bring the wood to
the mineral. Hence the numerous heaps of scoriae found in the neighbourhood of Leeds,at Middleton,
Whitkirk, and Horsforthall within the borough. At Horsforth, they are found in conglomerated masses
from 30 to 40 yards long, and of considerable width and depth. The remains of these cinderbeds in various
positions, some of them near the summit of the hill, tend to show, that as the trees were consumed, a new
wind furnace was erected in another situation, in order to lessen the labour of carrying the fuel. There are also
deposits of a similar kind at Kirkby Overblow, a village a few miles to the northeast of Leeds; and Thoresby
states that the place was so called because it was the village of the "Ore blowers,"hence the corruption of
"Overblow." A discovery has recently been made among the papers of the Wentworth family, of a contract
for supplying wood and ore for iron "blomes" at Kirskill near Otley, in the fourteenth century;*
[footnote...
The following is an extract of this curious document, which is dated
the 26th Dec. 1352: "Ceste endenture fait entre monsire Richard de
Goldesburghe, chivaler,dune part, et Robert Totte, seignour, dautre
tesmoigne qe le dit monsire Richard ad graunte et lesse al dit Robert
deuz Olyveres contenaunz vynt quatre blomes de la feste seynt Piere
Industrial Biography
CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 18
Page No 21
ad vincula lan du regne le Roi Edward tierce apres le conqueste vynt
sysme, en sun parke de Creskelde, rendant al dit monsire Richard
chesqune semayn quatorzse soutz dargent duraunt les deux Olyvers
avaunt dist; a tenir et avoir al avaunt dit Robert del avaunt dit
monsire Richard de la feste seynt Piere avaunt dist, taunque le bois
soit ars du dit parke a la volunte le dit monsire Richard saunz
interrupcione [e le dicte monsieur Richard trovera a dit Robert urre
suffisaunt pur lez ditz Olyvers pur le son donaunt: these words are
interlined]. Et fait a savoir qe le dit Robert ne nule de soens
coupard ne abatera nule manere darbre ne de boys put les deuz olyvers
avaunt ditz mes par la veu et la lyvere le dit monsire Richard , ou
par ascun autre par le dit monsire Richard assigne. En tesmoigaunz
(sic) de quenx choses a cestes presentes endentures les parties
enterchaungablement ount mys lour seals. Escript a Creskelde le
meskerdy en le semayn de Pasque lan avaunt diste."
It is probable that the "blomes" referred to in this agreement were the bloomeries or fires in which the iron
was made; and that the "olyveres" were forges or erections, each of which contained so many bloomeries, but
were of limited durability, and probably perished in the using. ...] though the manufacture near that place has
long since ceased.
Although the making of iron was thus carried on in various parts of England in the Middle Ages, the quantity
produced was altogether insufficient to meet the ordinary demand, as it appears from our early records to
have long continued one of the principal articles imported from foreign countries. English iron was not only
dearer, but it was much inferior in quality to that manufactured abroad; and hence all the best arms and tools
continued to be made of foreign iron. Indeed the scarcity of this metal occasionally led to great
inconvenience, and to prevent its rising in price Parliament enacted, in 1354, that no iron, either wrought or
unwrought, should be exported, under heavy penalties. For nearly two hundred yearsthat is, throughout the
fourteenth and fifteenth centuriesthe English market was principally supplied with iron and steel from
Spain and Germany; the foreign merchants of the Steelyard doing a large and profitable trade in those
commodities. While the woollen and other branches of trade were making considerable progress, the
manufacture of iron stood still. Among the lists of articles, the importation of which was prohibited in
Edward IV.'s reign, with a view to the protection of domestic manufactures, we find no mention of iron,
which was still, as a matter of necessity, allowed to come freely from abroad.
The first indications of revival in the iron manufacture showed themselves in Sussex, a district in which the
Romans had established extensive works, and where smelting operations were carried on to a partial extent in
the neighbourhood of Lewes, in the thirteenth and fourteenth centuries, where the iron was principally made
into nails and horseshoes. The county abounds in ironstone, which is contained in the sandstone beds of the
Forest ridge, lying between the chalk and oolite of the district, called by geologists the Hastings sand. The
beds run in a northwesterly direction, by Ashburnham and Heathfield, to Crowborough and thereabouts. In
early times the region was covered with wood, and was known as the Great Forest of Anderida. The Weald,
or wild wood, abounded in oaks of great size, suitable for smelting ore; and the proximity of the mineral to
the timber, as well as the situation of the district in the neighbourhood of the capital, sufficiently account for
the Sussex ironworks being among the most important which existed in England previous to the discovery
of smelting by pitcoal.
The iron manufacturers of the south were especially busy during the fifteenth and sixteenth centuries. Their
works were established near to the beds of ore, and in places where waterpower existed, or could be
provided by artificial means. Hence the numerous artificial ponds which are still to be found all over the
Sussex iron district. Dams of earth, called "pondbays," were thrown across watercourses, with convenient
outlets built of masonry, wherein was set the great wheel which worked the hammer or blew the furnace.
Portions of the adjoining forestland were granted or leased to the ironsmelters; and the many places still
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 19
Page No 22
known by the name of "Chart" in the Weald, probably mark the lands chartered for the purpose of supplying
the ironworks with their necessary fuel. The castiron tombstones and slabs in many Sussex
churchyards,the andirons and chimney backs*
[footnote...
The back of a grate has recently been found, cast by Richard Leonard
at Brede Furnace in 1636. It is curious as containing a
representation of the founder with his dog and cups; a drawing of the
furnace, with the wheelbarrow and other implements for the casting,
and on a shield the pincers and other marks of the blacksmith.
Leonard was tenant of the Sackville furnace at Little
Udimore.Sussex Archaeological Collections, vol.xii.
...]
still found in old Sussex mansions and farmhouses, and such names as Furnace Place, Cinder Hill, Forge
Farm, and Hammer Pond, which are of very frequent occurrence throughout the county, clearly mark the
extent and activity of this ancient branch of industry.*
[footnote ...
For an interesting account of the early iron industry of Sussex see
M. A. LOWER'S Contributions to Literature, Historical, Antiquarian,
and Metrical. London, 1854.
...]
Steel was also manufactured at several places in the county, more particularly at SteelForge Land,
Warbleton, and at Robertsbridge. The steel was said to be of good quality, resembling Swedishboth alike
depending for their excellence on the exclusive use of charcoal in smelting the ore,iron so produced
maintaining its superiority over coalsmelted iron to this day.
When cannon came to be employed in war, the nearness of Sussex to London and the Cinque Forts gave it a
great advantage over the remoter ironproducing districts in the north and west of England, and for a long
time the ironworks of this county enjoyed almost a monopoly of the manufacture. The metal was still too
precious to be used for cannon balls, which were hewn of stone from quarries on Maidstone Heath. Iron was
only available, and that in limited quantities, for the fabrication of the cannon themselves, and wroughtiron
was chiefly used for the purpose. An old mortar which formerly lay on Eridge Green, near Frant, is said to
have been the first mortar made in England;*
[footnote...
Archaeologia, vol. x. 472.
...]
only the chamber was cast, while the tube consisted of bars strongly hooped together. Although the local
distich says that
"Master Huggett and his man John
They did cast the first cannon,"
there is every reason to believe that both cannons and mortars were made in Sussex before Huggett's time; the
old hooped guns in the Tower being of the date of Henry VI. The first castiron cannons of English
manufacture were made at Buxtead, in Sussex, in 1543, by Ralph Hogge, master founder, who employed as
his principal assistant one Peter Baude, a Frenchman. Gunfounding was a French invention, and Mr. Lower
supposes that Hogge brought over Baude from France to teach his workmen the method of casting the guns.
About the same time Hogge employed a skilled Flemish gunsmith named Peter Van Collet, who, according to
Stowe, "devised or caused to be made certain mortar pieces, being at the mouth from eleven to nine inches
wide, for the use whereof the said Peter caused to be made certain hollow shot of castiron to be stuffed with
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 20
Page No 23
fyrework, whereof the bigger sort for the same has screws of iron to receive a match to carry fyre for to break
in small pieces the said hollow shot, whereof the smallest piece hitting a man would kill or spoil him." In
short, Peter Van Collet here introduced the manufacture of the explosive shell in the form in which it
continued to be used down to our own day.
Baude, the Frenchman, afterwards set up business on his own account, making many guns, both of brass and
iron, some of which are still preserved in the Tower.*
[footnote...
One of these, 6 1/2 feet long, and of 2 1/2 inches bore, manufactured
in 1543, bears the cast inscription of Petrus Baude Gallus operis
artifex.
...]
Other workmen, learning the trade from him, also began to manufacture on their own account; one of Baude's
servants, named John Johnson, and after him his son Thomas, becoming famous for the excellence of their
castiron guns. The Hogges continued the business for several generations, and became a wealthy county
family. Huggett was another cannon maker of repute; and Owen became celebrated for his brass culverins.
Mr. Lower mentions, as a curious instance of the tenacity with which families continue to follow a particular
vocation, that many persons of the name of Huggett still carry on the trade of blacksmith in East Sussex. But
most of the early workmen at the Sussex ironworks, as in other branches of skilled industry in England
during the sixteenth century, were foreigners Flemish and Frenchmany of whom had taken refuge in
this country from the religious persecutions then raging abroad, while others, of special skill, were invited
over by the iron manufacturers to instruct their workmen in the art of metalfounding.*
[footnote...
Mr. Lower says," Many foreigners were brought over to carry on the
works; which perhaps may account for the number of Frenchmen and
Germans whose names appear in our parish registers about the middle of
the sixteenth century ." Contributions to Literature, 108.
...]
As much wealth was gained by the pursuit of the revived iron manufacture in Sussex, ironmills rapidly
extended over the oreyielding district. The landed proprietors entered with zeal into this new branch of
industry, and when wood ran short, they did not hesitate to sacrifice their ancestral oaks to provide fuel for
the furnaces. Mr. Lower says even the most ancient families, such as the Nevilles, Howards, Percys, Stanleys,
Montagues, Pelhams, Ashburnhams, Sidneys, Sackvilles, Dacres, and Finches, prosecuted the manufacture
with all the apparent ardour of Birmingham and Wolverhampton men in modern times. William Penn, the
courtier Quaker, had ironfurnaces at Hawkhurst and other places in Sussex. The ruins of the Ashburnham
forge, situated a few miles to the northeast of Battle, still serve to indicate the extent of the manufacture. At
the upper part of the valley in which the works were situated, an artificial lake was formed by constructing an
embankment across the watercourse descending from the higher ground,*
[footnote ...
The embankment and sluices of the furnacepond at the upper part of
the valley continue to be maintained, the lake being used by the
present Lord Ashburnham as a preserve for fish and waterfowl.
...]
and thus a sufficient fall of water was procured for the purpose of blowing the furnaces, the site of which is
still marked by surrounding mounds of iron cinders and charcoal waste. Three quarters of a mile lower down
the valley stood the forge, also provided with waterpower for working the hammer; and some of the old
buildings are still standing, among others the boringhouse, of small size, now used as an ordinary labourer's
cottage, where the guns were bored. The machine was a mere upright drill worked by the waterwheel, which
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 21
Page No 24
was only eighteen inches across the breast. The property belonged, as it still does, to the Ashburnham family,
who are said to have derived great wealth from the manufacture of guns at their works, which were among
the last carried on in Sussex. The Ashburnham iron was distinguished for its toughness, and was said to be
equal to the best Spanish or Swedish iron.
Many new men also became enriched, and founded county families; the Fuller family frankly avowing their
origin in the singular motto of Carbone et forcipibusliterally, by charcoal and tongs.*
[footnote...
Reminding one of the odd motto assumed by Gillespie, the tobacconist
of Edinburgh, founder of Gillespie's Hospital, on whose
carriagepanels was emblazoned a Scotch mull, with the motto,
"Wha wad ha' thocht it, That noses could ha' bought it!"
It is just possible that the Fullers may have taken their motto from the words employed by Juvenal in
describing the father of Demosthenes, who was a blacksmith and a swordcutler
"Quem pater ardentis massae fuligine lippus, A carbone et forcipibus gladiosque parante Incude et luteo
Vulcano ad rhetora misit."
...]
Men then went into Sussex to push their fortunes at the forges, as they now do in Wales or Staffordshire; and
they succeeded then, as they do now, by dint of application, industry, and energy. The Sussex Archaeological
Papers for 1860 contain a curious record of such an adventurer, in the history of the founder of the Gale
family. Leonard Gale was born in 1620 at Riverhead, near Sevenoaks, where his father pursued the trade of a
blacksmith. When the youth had reached his seventeenth year, his father and mother, with five of their sons
and daughters, died of the plague, Leonard and his brother being the only members of the family that
survived. The patrimony of 200L. left them was soon spent; after which Leonard paid off his servants, and
took to work diligently at his father's trade. Saving a little money, he determined to go down into Sussex,
where we shortly find him working the St. Leonard's Forge, and afterwards the Tensley Forge near Crawley,
and the Cowden Ironworks, which then bore a high reputation. After forty years' labour, he accumulated a
good fortune, which he left to his son of the same name, who went on ironforging, and eventually became a
county gentleman, owner of the house and estate of Crabbett near Worth, and Member of Parliament for East
Grinstead.
Several of the new families, however, after occupying a high position in the county, again subsided into the
labouring class, illustrating the Lancashire proverb of "Twice clogs, once boots," the sons squandering what
the father's had gathered, and falling back into the ranks again. Thus the great Fowles family of Riverhall
disappeared altogether from Sussex. One of them built the fine mansion of Riverhall, noble even in decay.
Another had a grant of free warren from King James over his estates in Wadhurst, Frant, Rotherfield, and
Mayfield. Mr. Lower says the fourth in descent from this person kept the turnpikegate at Wadhurst, and that
the last of the family, a daylabourer, emigrated to America in 1839, carrying with him, as the sole relic of
his family greatness, the royal grant of free warren given to his ancestor. The Barhams and Mansers were also
great ironmen, officiating as high sheriffs of the county at different times, and occupying spacious
mansions. One branch of these families terminated, Mr. Lower says, with Nicholas Barham, who died in the
workhouse at Wadhurst in 1788; and another continues to be represented by a wheelwright at Wadhurst of the
same name.
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 22
Page No 25
The iron manufacture of Sussex reached its height towards the close of the reign of Elizabeth, when the trade
became so prosperous that, instead of importing iron, England began to export it in considerable quantities, in
the shape of iron ordnance. Sir Thomas Leighton and Sir Henry Neville had obtained patents from the queen,
which enabled them to send their ordnance abroad, the conseqnence of which was that the Spaniards were
found arming their ships and fighting us with guns of our own manufacture. Sir Walter Raleigh, calling
attention to the subject in the House of Commons, said, "I am sure heretofore one ship of Her Majesty's was
able to beat ten Spaniards, but now, by reason of our own ordnance, we are hardly matcht one to one."
Proclamations were issued forbidding the export of iron and brass ordnance, and a bill was brought into
Parliament to put a stop to the trade; but, not withstanding these prohibitions, the Sussex guns long continued
to be smuggled out of the country in considerable numbers. "It is almost incredible," says Camden, "how
many guns are made of the iron in this county. Count Gondomar (the Spanish ambassador) well knew their
goodness when he so often begged of King James the boon to export them." Though the king refused his
sanction, it appears that Sir Anthony Shirley of Weston, an extensive ironmaster, succeeded in forwarding
to the King of Spain a hundred pieces of cannon.
So active were the Sussex manufacturers, and so brisk was the trade they carried on, that during the reign of
James I. it is supposed onehalf of the whole quantity of iron produced in England was made there. Simon
Sturtevant, in his 'Treatise of Metallica,' published in 1612, estimates the whole number of ironmills in
England and Wales at 800, of which, he says, "there are foure hundred milnes in Surry, Kent, and Sussex, as
the townsmen of Haslemere have testified and numbered unto me. But the townsmen of Haslemere must
certainly have been exaggerating, unless they counted smiths' and farriers' shops in the number of ironmills.
About the same time that Sturtevant's treatise was published, there appeared a treatise entitled the 'Surveyor's
Dialogue,' by one John Norden, the object of which was to make out a case against the ironworks and their
being allowed to burn up the timber of the country for fuel. Yet Norden does not make the number of
ironworks much more than a third of Sturtevant's estimate. He says, "I have heard that there are or lately
were in Sussex neere 140 hammers and furnaces for iron, and in it and Surrey adjoining three or four
glassehouses." Even the smaller number stated by Norden, however, shows that Sussex was then regarded
as the principal seat of the irontrade. Camden vividly describes the noise and bustle of the
manufacturethe working of the heavy hammers, which, "beating upon the iron, fill the neighbourhood
round about, day and night, with continual noise." These hammers were for the most part worked by the
power of water, carefully stored in the artificial "Hammerponds" above described. The hammershaft was
usually of ash, about 9 feet long, clamped at intervals with iron hoops. It was worked by the revolutions of
the waterwheel, furnished with projecting arms or knobs to raise the hammer, which fell as each knob
passed, the rapidity of its action of course depending on the velocity with which the waterwheel revolved.
The forgeblast was also worked for the most part by waterpower. Where the furnaces were small, the blast
was produced by leather bellows worked by hand, or by a horse walking in a gin. The footblasts of the
earlier ironsmelters were so imperfect that but a small proportion of the ore was reduced, so that the
ironmakers of later times, more particularly in the Forest of Dean, instead of digging for ironstone, resorted
to the beds of ancient scoriae for their principal supply of the mineral.
Notwithstanding the large number of furnaces in blast throughout the county of Sussex at the period we refer
to, their produce was comparatively small, and must not be measured by the enormous produce of modern
ironworks; for while an ironfurnace of the present day will easily turn out 150 tons of pig per week, the
best of the older furnaces did not produce more than from three to four tons. One of the last extensive
contracts executed in Sussex was the casting of the iron rails which enclose St. Paul's Cathedral. The contract
was thought too large for one ironmaster to undertake, and it was consequently distributed amongst several
contractors, though the principal part of the work was executed at Lamberhurst, near Tunbridge Wells. But to
produce the comparatively small quantity of iron turned out by the old works, the consumption of timber was
enormous; for the making of every ton of pigiron required four loads of timber converted into charcoal fuel,
and the making of every ton of bariron required three additional loads. Thus, notwithstanding the
indispensable need of iron, the extension of the manufacture, by threatening the destruction of the timber of
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 23
Page No 26
the southern counties, came to be regarded in the light of a national calamity. Up to a certain point, the
clearing of the Weald of its dense growth of underwood had been of advantage, by affording better
opportunities for the operations of agriculture. But the "voragious ironmills" were proceeding to swallow up
everything that would burn, and the old forest growths were rapidly disappearing. An entire wood was soon
exhausted, and long time was needed before it grew again. At Lamberhurst alone, though the produce was
only about five tons of iron aweek, the annual consumption of wood was about 200,000 cords! Wood
continued to be the only material used for fuel generallya strong prejudice existing against the use of
seacoal for domestic purposes.*
[footnote...
It was then believed that sea or pitcoal was poisonous when burnt in
dwellings, and that it was especially injurious to the human
complexion. All sorts of diseases were attributed to its use, and at
one time it was even penal to burn it. The Londoners only began to
reconcile themselves to the use of coal when the wood within reach of
the metropolis had been nearly all burnt up, and no other fuel was to
be had.
...]
It therefore began to be feared that there would be no available fuel left within practicable reach of the
metropolis; and the contingency of having to face the rigorous cold of an English winter without fuel
naturally occasioning much alarm, the action of the Government was deemed necessary to remedy the
apprehended evil.
To check the destruction of wood near London, an Act was passed in 1581 prohibiting its conversion into fuel
for the making of iron within fourteen miles of the Thames, forbidding the erection of new ironworks within
twentytwo miles of London, and restricting the number of works in Kent, Surrey, and Sussex, beyond the
above limits. Similar enactments were made in future Parliaments with the same object, which had the effect
of checking the trade, and several of the Sussex ironmasters were under the necessity of removing their works
elsewhere. Some of them migrated to Glamorganshire, in South Wales, because of the abundance of timber as
well as ironstone in that quarter, and there set up their forges, more particularly at Aberdare and Merthyr
Tydvil. Mr. Llewellin has recently published an interesting account of their proceedings, with descriptions of
their works,*
[footnote ...
Archaeologia Cambrensis, 3rd Series, No. 34, April, 1863. Art.
"Sussex Ironmasters in Glamorganshire."
...]
remains of which still exist at Llwydcoed, Pontyryns, and other places in the Aberdare valley. Among the
Sussex masters who settled in Glamorganshire for the purpose of carrying on the iron manufacture, were
Walter Burrell, the friend of John Ray, the naturalist, one of the Morleys of Glynde in Sussex, the Relfes
from Mayfield, and the Cheneys from Crawley.
Notwithstanding these migrations of enterprising manufacturers, the iron trade of Sussex continued to exist
until the middle of the seventeenth century, when the waste of timber was again urged upon the attention of
Parliament, and the penalties for infringing the statutes seem to have been more rigorously enforced. The
trade then suffered a more serious check; and during the civil wars, a heavy blow was given to it by the
destruction of the works belonging to all royalists, which was accomplished by a division of the army under
Sir William Waller. Most of the Welsh ironworks were razed to the ground about the same time, and were not
again rebuilt. And after the Restoration, in 1674, all the royal ironworks in the Forest of Dean were
demolished, leaving only such to be supplied with ore as were beyond the forest limits; the reason alleged for
this measure being lest the iron manufacture should endanger the supply of timber required for shipbuilding
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CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 24
Page No 27
and other necessary purposes.
From this time the iron manufacture of Sussex, as of England generally, rapidly declined. In 1740 there were
only fiftynine furnaces in all England, of which ten were in Sussex; and in 1788 there were only two. A few
years later, and the Sussex iron furnaces were blown out altogether. Farnhurst, in western, and Ashburnham,
in eastern Sussex, witnessed the total extinction of the manufacture. The din of the iron hammer was hushed,
the glare of the furnace faded, the last blast of the bellows was blown, and the district returned to its original
rural solitude. Some of the furnaceponds were drained and planted with hops or willows; others formed
beautiful lakes in retired pleasuregrounds; while the remainder were used to drive flourmills, as the
streams in North Kent, instead of driving fullingmills, were employed to work papermills. All that now
remains of the old ironworks are the extensive beds of cinders from which material is occasionally taken to
mend the Sussex roads, and the numerous furnaceponds, hammerposts, forges, and cinder places, which
mark the seats of the ancient manufacture.
CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY.
"God of his Infinite goodness (if we will but take notice of his
goodness unto this Nation) hath made this Country a very Granary for
the supplying of Smiths with Iron, Cole, and Lime made with cole,
which hath much supplied these men with Corn also of late; and from
these men a great part, not only of this Island, but also of his
Majestie's other Kingdoms and Territories, with Iron wares have their
supply, and Wood in these parts almost exhausted, although it were of
late a mighty woodland country."DUDLEY's Metallum Martis, 1665.
The severe restrictions enforced by the legislature against the use of wood in ironsmelting had the effect of
almost extinguishing the manufacture. New furnaces ceased to be erected, and many of the old ones were
allowed to fall into decay, until it began to be feared that this important branch of industry would become
completely lost. The same restrictions alike affected the operations of the glass manufacture, which, with the
aid of foreign artisans, had been gradually established in England, and was becoming a thriving branch of
trade. It was even proposed that the smelting of iron should be absolutely prohibited: "many think," said a
contemporary writer, "that there should be NO WORKS ANYWHEREthey do so devour the woods."
The use of iron, however, could not be dispensed with. The very foundations of society rested upon an
abundant supply of it, for tools and implements of peace, as well as for weapons of war. In the dearth of the
article at home, a supply of it was therefore sought for abroad; and both iron and steel came to be imported in
largelyincreased quantities. This branch of trade was principally in the hands of the Steelyard Company of
Foreign Merchants, established in Upper Thames Street, a little above London Bridge; and they imported
large quantities of iron and steel from foreign countries, principally from Sweden, Germany, and Spain. The
best iron came from Spain, though the Spaniards on their part coveted our English made cannons, which were
better manufactured than theirs; while the best steel came from Germany and Sweden.*
[footnote...
As late as 1790, long after the monopoly of the foreign merchants had
been abolished, Pennant says, "The present Steelyard is the great
repository of imported iron, which furnishes our metropolis with that
necessary material. The quantity of bars that fills the yards and
warehouses of this quarter strikes with astonishment the most
indifferent beholder."PENNANT, Account of London, 309.
...]
Under these circumstances, it was natural that persons interested in the English iron manufacture should turn
their attention to some other description of fuel which should serve as a substitute for the prohibited article.
Industrial Biography
CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 25
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There was known to be an abundance of coal in the northern and midland counties, and it occurred to some
speculators more than usually daring, to propose it as a substitute for the charcoal fuel made from wood. But
the same popular prejudice which existed against the use of coal for domestic purposes, prevented its being
employed for purposes of manufacture; and they were thought very foolish persons indeed who first
promulgated the idea of smelting iron by means of pitcoal. The old manufacturers held it to be impossible to
reduce the ore in any other way than by means of charcoal of wood. It was only when the wood in the
neighbourhood of the ironworks had been almost entirely burnt up, that the manufacturers were driven to
entertain the idea of using coal as a substitute; but more than a hundred years passed before the practice of
smelting iron by its means became general.
The first who took out a patent for the purpose was one Simon Sturtevant, a German skilled in mining
operations; the professed object of his invention being "to neale, melt, and worke all kind of metal oares,
irons, and steeles with seacoale, pitcoale, earthcoale, and brush fewell." The principal end of his
invention, he states in his Treatise of Metallica,*
[footnote...
STURTEVANT'S Metallica; briefly comprehending the Doctrine of Diverse
New Metallical Inventions, Reprinted and published at the Great
Seal Patent Office, 1858.
...]
is to save the consumption and waste of the woods and timber of the country; and, should his design succeed,
he holds that it "will prove to be the best and most profitable business and invention that ever was known or
invented in England these many yeares." He says he has already made trial of the process on a small scale,
and is confident that it will prove equally successful on a large one. Sturtevant was not very specific as to his
process; but it incidentally appears to have been his purpose to reduce the coal by an imperfect combustion to
the condition of coke, thereby ridding it of "those malignant proprieties which are averse to the nature of
metallique substances." The subject was treated by him, as was customary in those days, as a great mystery,
made still more mysterious by the multitude of learned words under which he undertook to describe his
"Ignick Invention" All the operations of industry were then treated as secrets. Each trade was a craft, and
those who followed it were called craftsmen. Even the common carpenter was a handicraftsman; and skilled
artisans were "cunning men." But the higher branches of work were mysteries, the communication of which
to others was carefully guarded by the regulations of the trades guilds. Although the early patents are called
specifications, they in reality specify nothing. They are for the most part but a mere haze of words, from
which very little definite information can be gleaned as to the processes patented. It may be that Sturtevant
had not yet reduced his idea to any practicable method, and therefore could not definitely explain it. However
that may be, it is certain that his process failed when tried on a large scale, and Sturtevant's patent was
accordingly cancelled at the end of a year.
The idea, however, had been fairly born, and repeated patents were taken out with the same object from time
to time. Thus, immediately on Sturtevant's failure becoming known, one John Rovenzon, who had been
mixed up with the other's adventure, applied for a patent for making iron by the same process, which was
granted him in 1613. His 'Treatise of Metallica'*
[footnote...
Reprinted and published at the Great Seal Patent Office, 1858.
...]
shows that Rovenzon had a true conception of the method of manufacture. Nevertheless he, too, failed in
carrying out the invention in practice, and his patent was also cancelled. Though these failures were very
discouraging, like experiments continued to be made and patents taken out,principally by Dutchmen and
Germans,*
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CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 26
Page No 29
[footnote...
Among the early patentees, besides the names of Sturtevant and
Rovenzon, we find those of Jordens, Francke, Sir Phillibert Vernatt,
and other foreigners of the above nations.
...]
but no decided success seems to have attended their efforts until the year 1620, when Lord Dudley took
out his patent "for melting iron ore, making bariron, with coal, in furnaces, with bellows." This patent was
taken out at the instance of his son Dud Dudley, whose story we gather partly from his treatise entitled
'Metallum Martis,' and partly from various petitions presented by him to the king, which are preserved in the
State Paper Office, and it runs as follows:
Dud Dudley was born in 1599, the natural son of Edward Lord Dudley of Dudley Castle in the county of
Worcester. He was the fourth of eleven children by the same mother, who is described in the pedigree of the
family given in the Herald's visitation of the county of Stafford in the year 1663, signed by Dud Dudley
himself, as "Elizabeth, daughter of William Tomlinson of Dudley, concubine of Edward Lord Dudley." Dud's
eldest brother is described in the same pedigree as Robert Dudley, Squire, of Netherton Hall; and as his
sisters mostly married well, several of them county gentlemen, it is obvious that the family, notwithstanding
that the children were born out of wedlock, held a good position in their neighbourhood, and were regarded
with respect. Lord Dudley, though married and having legitimate heirs at the time, seems to have attended to
the upbringing of his natural children; educating them carefully, and afterwards employing them in
confidential offices connected with the management of his extensive property. Dud describes himself as
taking great delight, when a youth, in his father's ironworks near Dudley, where he obtained considerable
knowledge of the various processes of the manufacture.
The town of Dudley was already a centre of the iron manufacture, though chiefly of small wares, such as
nails, horseshoes, keys, locks, and common agricultural tools; and it was estimated that there were about
20,000 smiths and workers in iron of various kinds living within a circuit of ten miles of Dudley Castle. But,
as in the southern counties, the production of iron had suffered great diminution from the want of fuel in the
district, "though formerly a mighty woodland country; and many important branches of the local trade were
brought almost to a standstill. Yet there was an extraordinary abundance of coal to be met with in the
neighbourhoodcoal in some places lying in seams ten feet thickironstone four feet thick immediately
under the coal, with limestone conveniently adjacent to both. The conjunction seemed almost
providential"as if." observes Dud, "God had decreed the time when and how these smiths should be
supplied, and this island also, with iron, and most especially that this cole and ironstone should give the first
and just occasion for the invention of smelting iron with pitcole;" though, as we have already seen, all
attempts heretofore made with that object had practically failed.
Dud was a special favourite of the Earl his father, who encouraged his speculations with reference to the
improvement of the iron manufacture, and gave him an education calculated to enable him to turn his
excellent practical abilities to account. He was studying at Baliol College, Oxford, in the year 1619, when the
Earl sent for him to take charge of an iron furnace and two forges in the chase of Pensnet in Worcestershire.
He was no sooner installed manager of the works, than, feeling hampered by the want of wood for fuel, his
attention was directed to the employment of pitcoal as a substitute. He altered his furnace accordingly, so as
to adapt it to the new process, and the result of the first trial was such as to induce him to persevere. It is
nowhere stated in Dud Dudley's Treatise what was the precise nature of the method adopted by him; but it is
most probable that, in endeavouring to substitute coal for wood as fuel, he would subject the coal to a process
similar to that of charcoalburning. The result would be what is called Coke; and as Dudley informs us that
he followed up his first experiment with a second blast, by means of which he was enabled to produce good
marketable iron, the presumption is that his success was also due to an improvement of the blast which he
contrived for the purpose of keeping up the active combustion of the fuel. Though the quantity produced by
the new process was comparatively smallnot more than three tons a week from each furnaceDudley
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CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 27
Page No 30
anticipated that greater experience would enable him to increase the quantity; and at all events he had
succeeded in proving the practicability of smelting iron with fuel made from pitcoal, which so many before
him had tried in vain.
Immediately after the second trial had been made with such good issue, Dud wrote to his father the Earl, then
in London, informing him what he had done, and desiring him at once to obtain a patent for the invention
from King James. This was readily granted, and the patent (No. 18), dated the 22nd February, 1620, was
taken out in the name of Lord Dudley himself.
Dud proceeded with the manufacture of iron at Pensnet, and also at Cradley in Staffordshire, where he
erected another furnace; and a year after the patent was granted he was enabled to send up to the Tower, by
the King's command, a considerable quantity of the new iron for trial. Many experiments were made with it:
its qualities were fairly tested, and it was pronounced "good merchantable iron." Dud adds, in his Treatise,
that his brotherinlaw, Richard Parkshouse, of Sedgeley,*
[footnote...
Mr. Parkshouse was one of the esquires to Sir Ferdinando Dudley (the
legitimate son of the Earl of Dudley) When he was made Knight of the
Bath. Sir Ferdinando's only daughter Frances married Humble Ward, son
and heir of William Ward, goldsmith and jeweller to Charles the
First's queen. Her husband having been created a baron by the title
of Baron Ward of Birmingham, and Frances becoming Baroness of Dudley
in her own right on the demise of her father, the baronies of Dudley
and Ward thus became united in their eldest son Edward in the year
1697.
...]
"had a fowlinggun there made of the Pitcole iron," which was "well approved." There was therefore every
prospect of the new method of manufacture becoming fairly established, and with greater experience further
improvements might with confidence be anticipated, when a succession of calamities occurred to the inventor
which involved him in difficulties and put an effectual stop to the progress of his enterprise.
The new works had been in successful operation little more than a year, when a flood, long after known as
the "Great Mayday Flood," swept away Dudley's principal works at Cradley, and otherwise inflicted much
damage throughout the district. "At the market town called Stourbridge," says Dud, in the course of his
curious narrative, "although the author sent with speed to preserve the people from drowning, and one
resolute man was carried from the bridge there in the daytime, the nether part of the town was so deep in
water that the people had much ado to preserve their lives in the uppermost rooms of their houses." Dudley
himself received very little sympathy for his losses. On the contrary, the ironsmelters of the district rejoiced
exceedingly at the destruction of his works by the flood. They had seen him making good iron by his new
patent process, and selling it cheaper than they could afford to do. They accordingly put in circulation all
manner of disparaging reports about his iron. It was bad iron, not fit to be used; indeed no iron, except what
was smelted with charcoal of wood, could be good. To smelt it with coal was a dangerous innovation, and
could only result in some great public calamity. The ironmasters even appealed to King James to put a stop to
Dud's manufacture, alleging that his iron was not merchantable. And then came the great flood, which swept
away his works; the hostile ironmasters now hoping that there was an end for ever of Dudley's pitcoal iron.
But Dud, with his wonted energy, forthwith set to work and repaired his furnaces and forges, though at great
cost; and in the course of a short time the new manufacture was again in full progress. The ironmasters raised
a fresh outcry against him, and addressed another strong memorial against Dud and his iron to King James.
This seems to have taken effect; and in order to ascertain the quality of the article by testing it upon a large
scale, the King commanded Dudley to send up to the Tower of London, with every possible speed, quantities
of all the sorts of bariron made by him, fit for the "making of muskets, carbines, and iron for great bolts for
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shipping; which iron," continues Dud, "being so tried by artists and smiths, the ironmasters and ironmongers
were all silenced until the 21st year of King James's reign." The ironmasters then endeavoured to get the
Dudley patent included in the monopolies to be abolished by the statute of that year; but all they could
accomplish was the limitation of the patent to fourteen years instead of thirtyone; the special exemption of
the patent from the operation of the statute affording a sufficient indication of the importance already
attached to the invention. After that time Dudley "went on with his invention cheerfully, and made annually
great store of iron, good and merchantable, and sold it unto diverse men at twelve pounds per ton." "I also,"
said he, "made all sorts of castiron wares, as brewing cisterns, pots, mortars, better and cheaper than any yet
made in these nations with charcoal, some of which are yet to be seen by any man (at the author's house in
the city of Worcester) that desires to be satisfied of the truth of the invention."
Notwithstanding this decided success, Dudley encountered nothing but trouble and misfortune. The
ironmasters combined to resist his invention; they fastened lawsuit's upon him, and succeeded in getting him
ousted from his works at Cradley. From thence he removed to Himley in the county of Stafford, where he set
up a pitcoal furnace; but being without the means of forging the iron into bars, he was constrained to sell the
pigiron to the charcoalironmasters, "who did him much prejudice, not only by detaining his stock, but also
by disparaging his iron." He next proceeded to erect a large new furnace at Hasco Bridge, near Sedgeley, in
the same county, for the purpose of carrying out the manufacture on the most improved principles. This
furnace was of stone, twentyseven feet square, provided with unusually large bellows; and when in full
work he says he was enabled to turn out seven tons of iron per week, "the greatest quantity of pitcoal iron
ever yet made in Great Britain." At the same place he discovered and opened out new workings of coal ten
feet thick, lying immediately over the ironstone, and he prepared to carry on his operations on a large scale;
but the new works were scarcely finished when a mob of rioters, instigated by the charcoalironmasters,
broke in upon them, cut in pieces the new bellows, destroyed the machinery, and laid the results of all his
deeplaid ingenuity and persevering industry in ruins. From that time forward Dudley was allowed no rest
nor peace: he was attacked by mobs, worried by lawsuits, and eventually overwhelmed by debts. He was then
seized by his creditors and sent up to London, where he was held a prisoner in the Comptoir for several
thousand pounds. The charcoaliron men thus for a time remained masters of the field.
Charles I. seems to have taken pity on the suffering inventor; and on his earnest petition, setting forth the
great advantages to the nation of his invention, from which he had as yet derived no advantage, but only
losses, sufferings, and persecution, the King granted him a renewal of his patent*
[footnote...
Patent No. 117, Old Series, granted in 1638, to Sir George Horsey,
David Ramsey, Roger Foulke, and Dudd Dudley.
...]
in the year 1638; three other gentlemen joining him as partners, and doubtless providing the requisite capital
for carrying on the manufacture after the plans of the inventor. But Dud's evil fortune continued to pursue
him. The patent had scarcely been securedere the Civil War broke out, and the arts of peace must at once
perforce give place to the arts of war. Dud's nature would not suffer him to be neutral at such a time; and
when the nation divided itself into two hostile camps, his predilections being strongly loyalist, he took the
side of the King with his father. It would appear from a petition presented by him to Charles II. in 1660,
setting forth his sufferings in the royal cause, and praying for restoral to certain offices which he had enjoyed
under Charles I., that as early as the year 1637 he had been employed by the King on a mission into
Scotland,*
[footnote...
By his own account, given in Metallum Martis, while in Scotland in
1637, he visited the Highlands as well as the Lowlands, spending the
whole summer of that year "in opening of mines and making of
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CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 29
Page No 32
discoveries;" spending part of the time with Sir James Hope of Lead
Hills, near where, he says, "he got gold." It does not appear,
however, that any iron forges existed in Scotland at the time: indeed
Dudley expressly says that "Scotland maketh no iron;" and in his
treatise of 1665 he urges that the Corporation of the Mines Royal
should set him and his inventions at work to enable Scotland to enjoy
the benefit of a cheap and abundant supply of the manufactured
article.
...]
in the train of the Marquis of Hamilton, the King's Commissioner. Again in 1639, leaving his ironworks and
partners, he accompanied Charles on his expedition across the Scotch border, and was present with the army
until its discomfiture at Newburn near Newcastle in the following year.
The sword was now fairly drawn, and Dud seems for a time to have abandoned his ironworks and followed
entirely the fortunes of the king. He was sworn surveyor of the Mews or Armoury in 1640, but being unable
to pay for the patent, another was sworn in in his place. Yet his loyalty did not falter, for in the beginning of
1642, when Charles set out from London, shortly after the fall of Strafford and Laud, Dud went with him.*
[footnote...
The Journals of the House of Commons, of the 13th June, 1642, contain
the resolution "that Captain Wolseley, Ensign Dudley, and John
Lometon be forthwith sent for, as delinquents, by the
SerjeantatArms attending on the House, for giving interruption to
the execution of the ordinance of the militia in the county of
Leicester."
...]
He was present before Hull when Sir John Hotham shut its gates in the king's face; at York when the royal
commissions of array were sent out enjoining all loyal subjects to send men, arms, money, and horses, for
defence of the king and maintenance of the law; at Nottingham, where the royal standard was raised; at
Coventry, where the townspeople refused the king entrance and fired upon his troops from the walls; at
Edgehill, where the first great but indecisive battle was fought between the contending parties; in short, as
Dud Dudley states in his petition, he was "in most of the battailes that year, and also supplyed his late sacred
Majestie's magazines of Stafford, Worcester, Dudley Castle, and Oxford, with arms, shot, drakes, and
cannon; and also, became major unto Sir Frauncis Worsley's regiment, which was much decaied."
In 1643, according to the statement contained in his petition above referred to, Dud Dudley acted as military
engineer in setting out the fortifications of Worcester and Stafford, and furnishing them with ordnance. After
the taking of Lichfield, in which he had a share, he was made Colonel of Dragoons, and accompanied the
Queen with his regiment to the royal headquarters at Oxford. The year after we find him at the siege of
Gloucester, then at the first battle of Newbury leading the forlorn hope with Sir George Lisle, afterwards
marching with Sir Charles Lucas into the associate counties, and present at the royalist rout at Newport. That
he was esteemed a valiant and skilful officer is apparent from the circumstance, that in 1645 he was
appointed general of Prince Maurice's train of artillery, and afterwards held the same rank under Lord Ashley.
The iron districts being still for the most part occupied by the royal armies, our military engineer turned his
practical experience to account by directing the forging of drakes*
[footnote...
Small pieces of artillery, specimens of which are still to be seen in
the museum at Woolwich Arsenal and at the Tower. ...]
of bariron, which were found of great use, giving up his own dwellinghouse in the city of Worcester for
the purpose of carrying on the manufacture of these and other arms. But Worcester and the western towns fell
before the Parliamentarian armies in 1646, and all the ironworks belonging to royalists, from which the
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CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 30
Page No 33
principal supplies of arms had been drawn by the King's army, were forthwith destroyed.
Dudley fully shared in the dangers and vicissitudes of that trying period, and bore his part throughout like a
valiant soldier. For two years nothing was heard of him, until in 1648, when the king's party drew together
again, and made head in different parts of the country, north and south. Goring raised his standard in Essex,
but was driven by Fairfax into Colchester, where he defended himself for two months. While the siege was in
progress, the royalists determined to make an attempt to raise it. On this Dud Dudley again made his
appearance in the field, and, joining sundry other counties, he proceeded to raise 200 men, mostly at his own
charge. They were, however, no sooner mustered in Bosco Bello woods near Madeley, than they were
attacked by the Parliamentarians, and dispersed or taken prisoners. Dud was among those so taken, and he
was first carried to Hartlebury Castle and thence to Worcester, where he was imprisoned. Recounting the
sufferings of himself and his followers on this occasion, in the petition presented to Charles II. in 1660,*
[footnote...
State Paper Office, Dom. Charles II., vol. xi. 54.
...]
he says, "200 men were dispersed, killed, and some taken, namely, Major Harcourt, Major Elliotts, Capt.
Long, and Cornet Hodgetts, of whom Major Harcourt was miserably burned with matches. The petitioner and
the rest were stripped almost naked, and in triumph and scorn carried up to the city of Worcester (which place
Dud had fortified for the king), and kept close prisoners, with double guards set upon the prison and the city."
Notwithstanding this close watch and durance, Dudley and Major Elliotts contrived to break out of gaol,
making their way over the tops of the houses, afterwards passing the guards at the city gates, and escaping
into the open country. Being hotly pursued , they travelled during the night, and took to the trees during the
daytime. They succeeded in reaching London, but only to drop again into the lion's mouth; for first Major
Elliotts was captured, then Dudley, and both were taken before Sir John Warner, the Lord Mayor, who
forthwith sent them before the "cursed committee of insurrection," as Dudley calls them. The prisoners were
summarily sentenced to be shot to death, and were meanwhile closely imprisoned in the Gatehouse at
Westminster, with other Royalists.
The day before their intended execution, the prisoners formed a plan of escape. It was Sunday morning, the
20th August, 1648, when they seized their opportunity, "at ten of the cloeke in sermon time;" and,
overpowering the gaolers, Dudley, with Sir Henry Bates, Major Elliotts, Captain South, Captain Paris, and
six others, succeeded in getting away, and making again for the open country. Dudley had received a wound
in the leg, and could only get along with great difficulty. He records that he proceeded on crutches, through
Worcester, Tewkesbury, and Gloucester, to Bristol, having been "fed three weeks in private in an enemy's
hay mow." Even the most lynxeyed Parliamentarian must have failed to recognise the quondam royalist
general of artillery in the helpless creature dragging himself along upon crutches; and he reached Bristol in
safety.
His military career now over, he found himself absolutely penniless. His estate of about 200L. per annum had
been sequestrated and sold by the government;*
[footnote...
The Journals of the House of Commons, on the 2nd Nov. 1652, have the
following entry: "The House this day resumed the debate upon the
additional Bill for sale of several lands and estates forfeited to
the Commonwealth for treason, when it was resolved that the name of
Dud Dudley of Green Lodge be inserted into this Bill."
...]
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Page No 34
his house in Worcester had been seized and his sickly wife turned out of doors; and his goods, stock, great
shop, and ironworks, which he himself valued at 2000L., were destroyed. He had also lost the offices of
Serjeantatarms, Lieutenant of Ordnance, and Surveyor of the Mews, which he had held under the king; in a
word, he found himself reduced to a state of utter destitution.
Dudley was for some time under the necessity of living in great privacy at Bristol; but when the king had
been executed, and the royalists were finally crushed at Worcester, Dud gradually emerged from his
concealment. He was still the sole possessor of the grand secret of smelting iron with pitcoal, and he
resolved upon one more commercial adventure, in the hope of yet turning it to good account. He succeeded in
inducing Walter Stevens, linendraper, and John Stone, merchant, both of Bristol, to join him as partners in an
ironwork, which they proceeded to erect near that city. The buildings were well advanced, and nearly 700L.
had been expended, when a quarrel occurred between Dudley and his partners, which ended in the stoppage
of the works, and the concern being thrown into Chancery. Dudley alleges that the other partners "cunningly
drew him into a bond," and "did unjustly enter staple actions in Bristol of great value against him, because he
was of the king's party;" but it would appear as if there had been some twist or infirmity of temper in Dudley
himself, which prevented him from working harmoniously with such persons as he became associated with in
affairs of business.
In the mean time other attempts were made to smelt iron with pitcoal. Dudley says that Cromwell and the
then Parliament granted a patent to Captain Buck for the purpose; and that Cromwell himself, Major
Wildman, and various others were partners in the patent. They erected furnaces and works in the Forest of
Dean;*
[footnote...
Mr. Mushet, in his 'Papers on Iron,' says, that "although he had
carefully examined every spot and relic in Dean Forest likely to
denote the site of Dud Dudley's enterprising but unfortunate
experiment of making pigiron with pit coal," it had been without
success; neither could he find any traces of the like operations of
Cromwell and his partners.
...]
but, though Cromwell and his officers could fight and win battles, they could not smelt and forge iron with
pitcoal. They brought one Dagney, an Italian glassmaker, from Bristol, to erect a new furnace for them,
provided with sundry pots of glasshouse clay; but no success attended their efforts. The partners knowing of
Dudley's possession of the grand secret, invited him to visit their works; but all they could draw from him
was that they would never succeed in making iron to profit by the methods they were pursuing. They next
proceeded to erect other works at Bristol, but still they failed. Major Wildman*
[footnote...
Dudley says, "Major Wildman, more barbarous to me than a wild man,
although a minister, bought the author's estate, near 200L. per
annum, intending to compell from the author his inventions of making
iron with pitcole, but afterwards passed my estate unto two barbarous
brokers of London, that pulled down the author's two mantion houses,
sold 500 timber trees off his land, and to this day are his houses
unrepaired. Wildman himself fell under the grip of Cromwell. Being
one of the chiefs of the Republican party, he was seized at Exton,
near Marlborough, in l654, and imprisoned in Chepstow Castle.
...]
bought Dudley's sequestrated estate, in the hope of being able to extort his secret of making iron with
pitcoal; but all their attempts proving abortive, they at length abandoned the enterprise in despair. In 1656,
one Captain Copley obtained from Cromwell a further patent with a similar object; and erected works near
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CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 32
Page No 35
Bristol, and also in the Forest of Kingswood. The mechanical engineers employed by Copley failed in
making his bellows blow; on which he sent for Dudley, who forthwith "made his bellows to be blown
feisibly;" but Copley failed, like his predecessors, in making iron, and at length he too desisted from further
experiments.
Such continued to be the state of things until the Restoration, when we find Dud Dudley a petitioner to the
king for the renewal of his patent. He was also a petitioner for compensation in respect of the heavy losses he
had sustained during the civil wars. The king was besieged by crowds of applicants of a similar sort, but
Dudley was no more successful than the others. He failed in obtaining the renewal of his patent. Another
applicant for the like privilege, probably having greater interest at court, proved more successful. Colonel
Proger and three others*
[footnote...
June 13, 1661. Petition of Col. Jas. Proger and three others to the
king for a patent for the sole exercise of their invention of melting
down iron and other metals with coal instead of wood, as the great
consumption of coal [charcoal ?] therein causes detriment to
shipping, With reference thereon to AttorneyGeneral Palmer, and
his report, June 18, in favour of the petition,State Papers,
Charles II. (Dom. vol, xxxvii, 49.
...]
were granted a patent to make iron with coal; but Dudley knew the secret, which the new patentees did not;
and their patent came to nothing.
Dudley continued to address the king in importunate petitions, asking to be restored to his former offices of
Serjeantatarms, Lieutenant of Ordnance, and Surveyor of the Mews or Armoury. He also petitioned to be
appointed Master of the Charter House in Smithfield, professing himself willing to take anything, or hold any
living.*
[footnote...
In his second petition he prays that a dwellinghouse situated in
Worcester, and belonging to one Baldwin, "a known traitor," may be
assigned to him in lieu of Alderman Nash's, which had reverted to
that individual since his return to loyalty; Dudley reminding the
king that his own house in that city had been given up by him for the
service of his father Charles I., and turned into a factory for arms.
It does not appear that this part of his petition was successful.
...]
We find him sending in two petitions to a similar effect in June, 1660; and a third shortly after. The result
was, that he was reappointed to the office of SerjeantatArms; but the Mastership of the CharterHouse was
not disposed of until 1662, when it fell to the lot of one Thomas Watson.*
[footnote...
State Papers, vol. xxxi. Doquet Book, p.89.
...]
In 1661, we find a patent granted to Wm. Chamberlaine andDudley, Esq., for the sole use of their new
invention of plating steel, and tinning the said plates; but whether Dud Dudley was the person referred to, we
are unable precisely to determine. A few years later, he seems to have succeeded in obtaining the means of
prosecuting his original invention; for in his Metallum Martis, published in 1665, he describes himself as
living at Green's Lodge, in Staffordshire; and he says that near it are four forges, Green's Forge, Swin Forge,
Heath Forge, and Cradley Forge, where he practises his "perfect invention." These forges, he adds, "have
barred all or most part of their iron with pitcoal since the authors first invention In 1618, which hath
Industrial Biography
CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 33
Page No 36
preserved much wood. In these four, besides many other forges, do the like [sic ]; yet the author hath had no
benefit thereby to this present." From that time forward, Dud becomes lost to sight. He seems eventually to
have retired to St. Helen's in Worcestershire, where he died in 1684, in the 85th year of his age. He was
buried in the parish church there, and a monument, now destroyed, was erected to his memory, bearing the
inscription partly set forth underneath.*
[footnote...
Pulvis et umbra sumus
Memento mori.
Dodo Dudley chiliarchi nobilis Edwardi nuper domini de Dudley filius, patri charus et regiae Majestatis
fidissimus subditus et servus in asserendo regein, in vindicartdo ecclesiam, in propugnando legem ac
libertatem Anglicanam, saepe captus, anno 1648, semel condemnatus et tamen non decollatus, renatum denuo
vidit diadaema hic inconcussa semper virtute senex.
Differt non aufert mortem longissima vita
Sed differt multam cras hodiere mori.
Quod nequeas vitare, fugis:
Nec formidanda est.
Plot frequently alludes to Dudley in his Natural History of Staffordshire, and when he does so he describes
him as the "worshipful Dud Dudley," showing the estimation in which he was held by his contemporaries. ...]
CHAPTER IV. ANDREW YARRANTON.
"There never have been wanting men to whom England's improvement by
sea and land was one of the dearest thoughts of their lives, and to
whom England's good was the foremost of their worldly considerations.
And such, emphatically, was Andrew Yarranton, a true patriot in the
best sense of the word."DOVE, Elements of Political Science.
That industry had a sore time of it during the civil wars will further appear from the following brief account
of Andrew Yarranton, which may be taken as a companion memoir to that of Dud Dudley. For Yarranton
also was a Worcester ironmaster and a soldierthough on the opposite side,but more even than Dudley
was he a man of public spirit and enterprise, an enlightened political economist (long before political
economy had been recognised as a science), and in many respects a true national benefactor. Bishop Watson
said that he ought to have had a statue erected to his memory because of his eminent public services; and an
able modern writer has gone so far as to say of him that he was "the founder of English political economy, the
first man in England who saw and said that peace was better than war, that trade was better than plunder, that
honest industry was better than martial greatness, and that the best occupation of a government was to secure
prosperity at home, and let other nations alone."*
[footnote...
PATRICK EDWARD DOVE, Elements of Political Science. Edinburgh, 1854.
...]
Yet the name of Andrew Yarranton is scarcely remembered, or is at most known to only a few readers of
halfforgotten books. The following brief outline of his history is gathered from his own narrative and from
documents in the State Paper Office.
Andrew Yarranton was born at the farmstead of Larford, in the parish of Astley, in Worcestershire, in the
year 1616.*
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 34
Page No 37
[footnote...
A copy of the entries in the parish register relating to the various
members of the Yarranton family, kindly forwarded to us by the Rev.
H. W. Cookes, rector of Astley, shows them to have resided in that
parish for many generations. There were the Yarrantons of Yarranton,
of Redstone, of Larford, of Brockenton, and of Longmore. With that
disregard for orthography in proper names which prevailed some three
hundred years since, they are indifferently designated as Yarran,
Yarranton, and Yarrington. The name was most probably derived from
two farms named Great and Little Yarranton, or Yarran (originally
Yarhampton), situated in the parish of Astley. The Yarrantons
frequently filled local offices in that parish, and we find several
of them officiating at different periods as bailiffs of Bewdley.
...]
In his sixteenth year he was put apprentice to a Worcester linendraper, and remained at that trade for some
years; but not liking it, he left it, and was leading a country life when the civil wars broke out. Unlike Dudley,
he took the side of the Parliament, and joined their army, in which he served for some time as a soldier. His
zeal and abilities commended him to his officers, and he was raised from one position to another, until in the
course of a few years we find him holding the rank of captain. "While a soldier," says he, "I had sometimes
the honour and misfortune to lodge and dislodge an army;" but this is all the information he gives us of his
military career. In the year 1648 he was instrumental in discovering and frustrating a design on the part of the
Royalists to seize Doyley House in the county of Hereford, and other strongholds, for which he received the
thanks of Parliament "for his ingenuity, discretion, and valour," and a substantial reward of 500L.*
[footnote...
Journals of the House of Commons, lst July, 1648.
...]
He was also recommended to the Committee of Worcester for further employment. But from that time we
hear no more of him in connection with the civil wars. When Cromwell assumed the supreme control of
affairs, Yarranton retired from the army with most of the Presbyterians, and devoted himself to industrial
pursuits.
We then find him engaged in carrying on the manufacture of iron at Ashley, near Bewdley, in
Worcestershire. "In the year 1652", says he, "I entered upon ironworks, and plied them for several years."*
[footnote...
YARRANTON'S England's Improvement by Sea and Land. Part I. London,
1677.
...]
He made it a subject of his diligent study how to provide employment for the poor, then much distressed by
the late wars. With the help of his wife, he established a manufacture of linen, which was attended with good
results. Observing how the difficulties of communication, by reason of the badness of the roads, hindered the
development of the rich natural resources of the western counties,*
[footnote...
There seems a foundation of truth in the old English distich
The North for Greatness, the East for Health, The South for Neatness, the West for Wealth. ...] he applied
himself to the improvement of the navigation of the larger rivers, making surveys of them at his own cost,
and endeavouring to stimulate local enterprise so as to enable him to carry his plans into effect.
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 35
Page No 38
While thus occupied, the restoration of Charles II. took place, and whether through envy or enmity
Yarranton's activity excited the suspicion of the authorities. His journeys from place to place seemed to them
to point to some Presbyterian plot on foot. On the 13th of November, 1660, Lord Windsor, LordLieutenant
of the county, wrote to the Secretary of State"There is a quaker in prison for speaking treason against his
Majesty, and a countryman also, and Captain Yarrington for refusing to obey my authority."*
[footnote...
State Paper Office. Dom. Charles II. 16601. Yarranton afterwards
succeeded in making a friend of Lord Windsor, as would appear from
his dedication of England's Improvement to his Lordship, whom he
thanks for the encouragement he had given to him in his survey of
several rivers with a view to their being rendered navigable.
...]
It would appear from subsequent letters that Yarranton must have lain in prison for nearly two years, charged
with conspiring against the king's authority, the only evidence against him consisting of some anonymous
letter's. At the end of May, 1662, he succeeded in making his escape from the custody of the Provost
Marshal. The High Sheriff scoured the country after him at the head of a party of horse, and then he
communicated to the Secretary of State, Sir Edward Nicholas, that the suspected conspirator could not be
found, and was supposed to have made his way to London. Before the end of a month Yarranton was again in
custody, as appears from the communication of certain justices of Surrey to Sir Edward Nicholas.*
[footnote...
The following is a copy of the document from the State Papers:
"John Bramfield, Geo. Moore, and Thos. Lee, Esqrs. and Justices of
Surrey, to Sir Edw. Nicholas.There being this day brought before us
one Andrew Yarranton, and he accused to have broken prison, or at
least made his escape out of the Marshalsea at Worcester, being there
committed by the DeputyLieuts. upon suspicion of a plot in November
last; we having thereupon examined him, he allegeth that his Majesty
hath been sought unto on his behalf, and hath given order to yourself
for his discharge, and a supersedeas against all persons and
warrants, and thereupon hath desired to appeal unto you. The which we
conceiving to be convenient and reasonable (there being no positive
charge against him before us), have accordingly herewith conveyed
him unto you by a safe hand, to be further examined or disposed of as
you shall find meet.S. P. O. Dom. Chas. II. 23rd June, 1662.
...]
As no further notice of Yarranton occurs in the State Papers, and as we shortly after find him publicly
occupied in carrying out his plans for improving the navigation of the western rivers, it is probable that his
innoceney of any plot was established after a legal investigation. A few years later he published in London a
4to. tract entitled 'A Full Discovery of the First Presbyterian Sham Plot,' which most probably contained a
vindication of his conduct.*
[footnote...
We have been unable to refer to this tract, there being no copy of it
in the British Museum.
...]
Yarranton was no sooner at liberty than we find him again occupied with his plans of improved inland
navigation. His first scheme was to deepen the small river Salwarp, so as to connect Droitwich with the
Severn by a water communication, and thus facilitate the transport of the salt so abundantly yielded by the
brine springs near that town. In 1665, the burgesses of Droitwich agreed to give him 750L. and eight salt vats
in Upwich, valued at 80L. per annum, with threequarters of a vat in Northwich, for twentyone years, in
payment for the work. But the times were still unsettled, and Yarranton and his partner Wall not being rich,
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 36
Page No 39
the scheme was not then carried into effect.*
[footnote...
NASH'S Worcestershire, i. 306.
...]
In the following year we find him occupied with a similar scheme to open up the navigation of the river
Stour, passing by Stourport and Kidderminster, and connect it by an artificial cut with the river Trent. Some
progress was made with this undertaking, so far in advance of the age, but, like the other, it came to a stand
still for want of money, and more than a hundred years passed before it was carried out by a kindred
geniusJames Brindley, the great canal maker. Mr. Chambers says that when Yarranton's scheme was first
brought forward, it met with violent opposition and ridicule. The undertaking was thought wonderfully bold,
and, joined to its great extent, the sandy, spongy nature of the ground, the high banks necessary to prevent the
inundation of the Stour on the canal, furnished its opponents, if not with sound argument, at least with very
specious topics for opposition and laughter.*
[footnote...
JOHN CHAMBERS, Biographical Illustrations of Worcestershire. London,
1820.
...]
Yarranton's plan was to make the river itself navigable, and by uniting it with other rivers, open up a
communication with the Trent; while Brindley's was to cut a canal parallel with the river, and supply it with
water from thence. Yarranton himself thus accounts for the failure of his scheme in 'England's Improvement
by Sea and Land': "It was my projection," he says, "and I will tell you the reason why it was not finished.
The river Stour and some other rivers were granted by an Act of Parliament to certain persons of honor, and
some progress was made in the work, but within a small while after the Act passed*
[footnote...
The Act for making the Stour and Salwarp navigable originated in the
Lords and was passed in the year 1661.
...]
it was let fall again; but it being a brat of my own, I was not willing it should be abortive, wherefore I made
offers to perfect it, having a third part of the inheritance to me and my heirs for ever, and we came to an
agreement, upon which I fell on, and made it completely navigable from Stourbridge to Kidderminster, and
carried down many hundred tons of coal, and laid out near 1000L., and there it was obstructed for want of
money."*
[footnote...
Nash, in his Hist. of Worc., intimates that Lord Windsor subsequently
renewed the attempt to make the Salwarp navigable. He constructed
five out of the six locks, and then abandoned the scheme. Gough, in
his edition of Camden's Brit. ii. 357, Lond. 1789, says, "It is not
long since some of the boats made use of in Yarranton's navigation
were found. Neither tradition nor our projector's account of the
matter perfectly satisfy us why this navigation was neglected..... We
must therefore conclude that the numerous works and glasshouses upon
the Stour, and in the neighbourhood of Stourbridge, did not then
exist, A.D. 1666. ....The navigable communication which now connects
Trent and Severn, and which runs in the course of Yarranton's
project, is already of general use.... The canal since executed under
the inspection of Mr. Brindley, running parallel with the river....
cost the proprietors 105,000L."
...]
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 37
Page No 40
Another of Yarranton's farsighted schemes of a similar kind was one to connect the Thames with the Severn
by means of an artificial cut, at the very place where, more than a century after his death, it was actually
carried out by modern engineers. This canal, it appears, was twice surveyed under his direction by his son. He
did, however, succeed in his own time in opening up the navigation. of the Avon, and was the first to carry
barges upon its waters from Tewkesbury to Stratford.
The improvement of agriculture, too, had a share of Yarranton's attention. He saw the soil exhausted by long
tillage and constantly repeated crops of rye, and he urged that the land should have rest or at least rotation of
crop. With this object he introduced cloverseed, and supplied it largely to the farmers of the western
counties, who found their land doubled in value by the new method of husbandry, and it shortly became
adopted throughout the country. Seeing how commerce was retarded by the small accommodation provided
for shipping at the then principal ports, Yarranton next made surveys and planned docks for the city of
London; but though he zealously advocated the subject, he found few supporters, and his plans proved
fruitless. In this respect he was nearly a hundred and fifty years before his age, and the London importers
continued to conduct their shipping business in the crowded tideway of the Thames down even to the
beginning of the present century.
While carrying on his iron works, it occurred to Yarranton that it would be of great national advantage if the
manufacture of tinplate could be introduced into England. Although the richest tin mines then known
existed in this country, the mechanical arts were at so low an ebb that we were almost entirely dependent
upon foreigners for the supply of the articles manufactured from the metal. The Saxons were the principal
consumers of English tin, and we obtained from them in return nearly the whole of our tinplates. All
attempts made to manufacture them in England had hitherto failed; the beating out of the iron by hammers
into laminae sufficiently thin and smooth, and the subsequent distribution and fixing of the film of tin over
the surface of the iron, proving difficulties which the English manufacturers were unable to overcome. To
master these difficulties the indefatigable Yarranton set himself to work. "Knowing," says he, "the usefulness
of tinplates and the goodness of our metals for that purpose, I did, about sixteen years since (i.e. about
1665), endeavour to find out the way for making thereof; whereupon I acquainted a person of much riches,
and one that was very understanding in the iron manufacture, who was pleased to say that he had often
designed to get the trade into England, but never could find out the way. Upon which it was agreed that a sum
of monies should be advanced by several persons,*
[footnote...
In the dedication of his book, entitled Englands Improvement by Sea
and Land, Part I., Yarranton gives the names of the "noble patriots"
who sent him on his journey of inquiry. They were Sir Waiter Kirtham
Blount, Bart., Sir Samuel Baldwin and Sir Timothy Baldwin, Knights,
Thomas Foley and Philip Foley, Esquires, and six other gentlemen. The
father of the Foleys was himself supposed to have introduced the art
of ironsplitting into England by an expedient similar to that
adopted by Yarranton in obtaining a knowledge of the tinplate
manufacture (SelfHelp, p.145). The secret of the silkthrowing
machinery of Piedmont was in like manner introduced into England by
Mr. Lombe of Derby, who shortly succeeded in founding a flourishing
branch of manufacture. These were indeed the days of romance and
adventure in manufactures.
...]
for the defraying of my charges of travelling to the place where these plates are made, and from thence to
bring away the art of making them. Upon which, an able fireman, that well understood the nature of iron,
was made choice of to accompany me; and being fitted with an ingenious interpreter that well understood the
language, and that had dealt much in that commodity, we marched first for Hamburgh, then to Leipsic, and
from thence to Dresden, the Duke of Saxony's court, where we had notice of the place where the plates were
made; which was in a large tract of mountainous land, running from a place called SegerHutton unto a town
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 38
Page No 41
called Awe [Au], being in length about twenty miles."*
[footnote...
The district is known as the Erzgebirge or Ore Mountains, and the
Riesengebirge or Giant Mountains, MacCulloch says that upwards of 500
mines are wrought in the former district, and that onethirtieth of
the entire population of Saxony to this day derive their subsistence
from mining industry and the manufacture of metallic products.
Geographical Dict. ii. 643, edit. 1854.
...]
It is curious to find how much the national industry of England has been influenced by the existence from
time to time of religious persecutions abroad, which had the effect of driving skilled Protestant artisans, more
particularly from Flanders and France, into England, where they enjoyed the special protection of successive
English Governments, and founded various important branches of manufacture. But it appears from the
history of the tin manufactures of Saxony, that that country also had profited in like manner by the religious
persecutions of Germany, and even of England itself. Thus we are told by Yarranton that it was a Cornish
miner, a Protestant, banished out of England for his religion in Queen Mary's time, who discovered the tin
mines at Awe, and that a Romish priest of Bohemia, who had been converted to Lutheranism and fled into
Saxony for refuge, "was the chief instrument in the manufacture until it was perfected." These two men were
held in great regard by the Duke of Saxony as well as by the people of the country; for their ingenuity and
industry proved the source of great prosperity and wealth, "several fine cities," says Yarranton, "having been
raised by the riches proceeding from the tinworks"not less than 80,000 men depending upon the trade for
their subsistence; and when Yarranton visited Awe, he found that a statue had been erected to the memory of
the Cornish miner who first discovered the tin.
Yarranton was very civilly received by the miners, and, contrary to his expectation, he was allowed freely to
inspect the tinworks and examine the methods by which the ironplates were rolled out, as well as the
process of tinning them. He was even permitted to engage a number of skilled workmen, whom he brought
over with him to England for the purpose of starting the manufacture in this country. A beginning was made,
and the tinplates manufactured by Yarranton's men were pronounced of better quality even than those made
in Saxony. "Many thousand plates," Yarranton says, "were made from iron raised in the Forest of Dean, and
were tinned over with Cornish tin; and the plates proved far better than the German ones, by reason of the
toughness and flexibleness of our forest iron. One Mr. Bison, a tinman in Worcester, Mr. Lydiate near Fleet
Bridge, and Mr. Harrison near the King's Bench, have wrought many, and know their goodness." As
Yarranton's account was written and published during the lifetime of the parties, there is no reason to doubt
the accuracy of his statement.
Arrangements were made to carry on the manufacture upon a large scale; but the secret having got wind, a
patent was taken out, or "trumpt up" as Yarranton calls it, for the manufacture, "the patentee being
countenanced by some persons of quality," and Yarranton was precluded from carrying his operations further.
It is not improbable that the patentee in question was William Chamberlaine, Dud Dudley's quondam partner
in the iron manufacture.*
[footnote...
Chamberlaine and Dudley's first licence was granted in 1661 for
plating steel and tinning the said plates; and Chamberlaine's sole
patent for "plating and tinning iron, copper, was granted in
1673, probably the patent in question.
...]
"What with the patent being in our way," says Yarranton, "and the richest of our partners being afraid to
offend great men in power, who had their eye upon us, it caused the thing to cool, and the making of the
tinplates was neither proceeded in by us, nor possibly could be by him that had the patent; because neither
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 39
Page No 42
he that hath the patent, nor those that have countenanced him, can make one plate fit for use." Yarranton's
labours were thus lost to the English public for a time; and we continued to import all our tinplates from
Germany until about sixty years later, when a tinplate manufactory was established by Capel Hanbury at
Pontypool in Monmouthshire, where it has since continued to be successfully carried on.
We can only briefly refer to the subsequent history of Andrew Yarranton. Shortly after his journey into
Saxony, he proceeded to Holland to examine the inland navigations of the Dutch, to inspect their linen and
other manufactures, and to inquire into the causes of the then extraordinary prosperity of that country
compared with England. Industry was in a very languishing state at home. "People confess they are sick,"
said Yarranton, "that trade is in a consumption, and the whole nation languishes." He therefore determined to
ascertain whether something useful might not be learnt from the example of Holland. The Dutch were then
the hardest working and the most thriving people in Europe. They were manufacturers and carriers for the
world. Their fleets floated on every known sea; and their herringbusses swarmed along our coasts as far
north as the Hebrides. The Dutch supplied our markets with fish caught within sight of our own shores, while
our coasting population stood idly looking on. Yarranton regarded this state of things as most discreditable,
and he urged the establishment of various branches of home industry as the best way of outdoing the Dutch
without fighting them.
Wherever he travelled abroad, in Germany or in Holland, he saw industry attended by wealth and comfort,
and idleness by poverty and misery. The same pursuits, he held, would prove as beneficial to England as they
were abundantly proved to have been to Holland. The healthy life of work was good for allfor individuals
as for the whole nation; and if we would outdo the Dutch, he held that we must outdo them in industry.
But all must be done honestly and by fair means. "Common Honesty," said Yarranton, "is as necessary and
needful in kingdoms and commonwealths that depend upon Trade, as discipline is in an army; and where
there is want of common Honesty in a kingdom or commonwealth, from thence Trade shall depart. For as the
Honesty of all governments is, so shall be their Riches; and as their Honour, Honesty, and Riches are, so will
be their Strength; and as their Honour, Honesty, Riches, and Strength are, so will be their Trade. These are
five sisters that go hand in hand, and must not be parted." Admirable sentiments, which are as true now as
they were two hundred years ago, when Yarranton urged them upon the attention of the English public.
On his return from Holland, he accordingly set on foot various schemes of public utility. He stirred up a
movement for the encouragement of the British fisheries. He made several journeys into Ireland for the
purpose of planting new manufactures there. He surveyed the River Slade with the object of rendering it
navigable, and proposed a plan for improving the harbour of Dublin. He also surveyed the Dee in England
with a view to its being connected with the Severn. Chambers says that on the decline of his popularity in
1677, he was taken by Lord Clarendon to Salisbury to survey the River Avon, and find out how that river
might be made navigable, and also whether a safe harbour for ships could be made at Christchurch; and that
having found where he thought safe anchorage might be obtained, his Lordship proceeded to act upon
Yarranton's recommendations.*
[footnote...
JOHN CHAMBERS, Biographical Illustrations of Worcestershire. London,
1820.
...]
Another of his grand schemes was the establishment of the linen manufacture in the central counties of
England, which, he showed, were well adapted for the growth of flax; and he calculated that if success
attended his efforts, at least two millions of money then sent out of the country for the purchase of foreign
linen would be retained at home, besides increasing the value of the land on which the flax was grown, and
giving remunerative employment to our own people, then emigrating for want of work. " Nothing but Sloth
or Envy," he said, "can possibly hinder my labours from being crowned with the wished for success; our
habitual fondness for the one hath already brought us to the brink of ruin, and our proneness to the other hath
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 40
Page No 43
almost discouraged all pious endeavours to promote our future happiness."
In 1677 he published the first part of his England's Improvement by Sea and Landa very remarkable book,
full of sagacious insight as respected the future commercial and manufacturing greatness of England. Mr.
Dove says of this book that Yarranton" chalks out in it the future course of Britain with as free a hand as if
secondsight had revealed to him those expansions of her industrial career which never fail to surprise us,
even when we behold them realized." Besides his extensive plans for making harbours and improving internal
navigation with the object of creating new channels for domestic industry, his schemes for extending the iron
and the woollen trades, establishing the linen manufacture, and cultivating the home fisheries, we find him
throwing out various valuable suggestions with reference to the means of facilitating commercial
transactions, some of winch have only been carried out in our own day. One of his grandest ideas was the
establishment of a public bank, the credit of which, based upon the security of freehold land,*
[footnote...
Yarranton's Land Bank was actually projected in 1695, and received
the sanction of Parliament; though the Bank of England (founded in
the preceding year) petitioned against it, and the scheme was
dropped.
...]
should enable its paper "to go in trade equal with ready money." A bank of this sort formed one of the
principal means by which the Dutch had been enabled to extend their commercial transactions, and Yarranton
accordingly urged its introduction into England. Part of his scheme consisted of a voluntary register of real
property, for the purpose of effecting simplicity of title, and obtaining relief from the excessive charges for
law,*
[footnote...
It is interesting to note in passing, that part of Yarranton's scheme
has recently been carried into effect by the Act (25 and 26 Vict. c.
53) passed in 1862 for the Registration of Real Estate.
...]
as well as enabling money to be readily raised for commercial purposes on security of the land registered.
He pointed out very graphically the straits to which a man is put who is possessed of real property enough,
but in a time of pressure is unable to turn himself round for want of ready cash. "Then," says he, "all his
creditors crowd to him as pigs do through a hole to a bean and pease rick." "Is it not a sad thing," he asks,
"that a goldsmith's boy in Lombard Street, who gives notes for the monies handed him by the merchants,
should take up more monies upon his notes in one day than two lords, four knights, and eight esquires in
twelve months upon all their personal securities? We are, as it were, cutting off our legs and arms to see who
will feed the trunk. But we cannot expect this from any of our neighbours abroad, whose interest depends
upon our loss."
He therefore proposed his registry of property as a ready means of raising a credit for purposes of trade. Thus,
he says, "I can both in England and Wales register my wedding, my burial, and my christening, and a poor
parish clerk is entrusted with the keeping of the book; and that which is registered there is held good by our
law. But I cannot register my lands, to be honest, to pay every man his own, to prevent those sad things that
attend families for want thereof, and to have the great benefit and advantage that would come thereby. A
register will quicken trade, and the land registered will be equal as cash in a man's hands, and the credit
thereof will go and do in trade what ready money now doth." His idea was to raise money, when necessary,
on the land registered, by giving security thereon after a form which be suggested. He would, in fact, have
made land, as gold now is, the basis of an extended currency; and he rightly held that the value of land as a
security must always be unexceptionable, and superior to any metallic basis that could possibly be devised.
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 41
Page No 44
This indefatigable man continued to urge his various designs upon the attention of the public until he was far
advanced in years. He professed that he was moved to do so (and we believe him) solely by an ardent love for
his country, "whose future flourishing," said he, "is the only reward I ever hope to see of all my labours."
Yarranton, however, received but little thanks for his persistency, while he encountered many rebuffs. The
public for the most part turned a deaf ear to his entreaties; and his writings proved of comparatively small
avail, at least during his own lifetime. He experienced the lot of many patriots, even the purestthe
suspicion and detraction of his contemporaries. His old political enemies do not seem to have forgotten him,
of which we have the evidence in certain rare "broadsides" still extant, twitting him with the failure of his
schemes, and even trumping up false charges of disloyalty against him.*
[footnote...
One of these is entitled 'A Coffeehouse Dialogue, or a Discourse
between Captain Yand a Young Barrister of the Middle Temple; with
some Reflections upon the Bill against the D. of Y.' In this
broadside, of 3 1/2 pages folio, published about 1679, Yarranton is
made to favour the Duke of York's exclusion from the throne, not only
because he was a papist, but for graver reasons than he dare express.
Another scurrilous pamphlet, entitled 'A Word Without Doors,' was
also aimed at him. Yarranton, or his friends, replied to the first
attack in a folio of two pages, entitled 'The Coffeehouse Dialogue
Examined and Refuted, by some Neighbours in the Country ,
wellwishers to the Kingdom's interest.' The controversy was followed
up by 'A Continuation of the Coffeehouse Dialogue,' in which the
chief interlocutor hits Yarranton rather hard for the miscarriage of
his "improvements." "I know," says he, "when and where you undertook
for a small charge to make a river navigable, and it has cost the
proprietors about six times as much, and is not yet effective; nor
can any man rationally predict when it will be. I know since you left
it your son undertook it, and this winter shamefully left his
undertaking." Yarrantons friends immediately replied in a fourpage
folio, entitled 'England's Improvements Justified; and the Author
thereof, Captain Y., vindicated from the Scandals in a paper called a
Coffeehouse Dialogue; with some Animadversions upon the Popish
Designs therein contained.' The writer says he writes without the
privity or sanction of Yarranton, but declares the dialogue to be a
forgery, and that the alleged conference never took place. "His
innocence, when he heard of it, only provoked a smile, with this
answer, Spreta vilescunt, falsehoods mu st perish, and are soonest
destroyed by contempt; so that he needs no further vindication. The
writer then proceeds at some length to vindicate the Captain's famous
work and the propositions contained in it.
...]
In 1681 he published the second part of 'England's Improvement,'*
[footnote...
This work (especially with the plates) is excessively rare. There is
a copy of it in perfect condition in the Grenville Library, British
Museum.
...]
in which he gave a summary account of its then limited growths and manufactures, pointing out that England
and Ireland were the only northern kingdoms remaining unimproved; he reurged the benefits and necessity
of a voluntary register of real property; pointed out a method of improving the Royal Navy, lessening the
growing power of France, and establishing home fisheries; proposed the securing and fortifying of Tangier;
described a plan for preventing fires in London, and reducing the charge for maintaining the Trained Bands;
urged the formation of a harbour at Newhaven in Sussex; and, finally, discoursed at considerable length upon
the tin, iron, linen, and woollen trades, setting forth various methods for their improvement. In this last
Industrial Biography
CHAPTER IV. ANDREW YARRANTON. 42
Page No 45
section, after referring to the depression in the domestic tin trade (Cornish tin selling so low as 70s. the cwt.),
he suggested a way of reviving it. With the Cornish tin he would combine "the Roman cinders and ironstone
in the Forest of Dean, which makes the best iron for most uses in the world, and works up to the best
advantage, with delight and pleasure to the workmen." He then described the history of his own efforts to
import the manufacture of tinplates into England some sixteen years before, in which he had been thwarted
by Chamberlaine's patent, as above described,and offered sundry queries as to the utility of patents
generally, which, says he, "have the tendency to drive trade out of the kingdom." Appended to the chapter on
Tin is an exceedingly amusing dialogue between a tinminer of Cornwall, an ironminer of Dean Forest, and
a traveller (himself). From this we gather that Yarranton's business continued to be that of an
ironmanufacturer at his works at Ashley near Bewdley. Thus the ironminer says, "About 28 years since
Mr. Yarranton found out a vast quantity of Roman cinders, near the walls of the city of Worcester, from
whence he and others carried away many thousand tons or loads up the river Severn, unto their
ironfurnaces, to be melted down into iron, with a mixture of the Forest of Dean ironstone; and within 100
yards of the walls of the city of Worcester there was dug up one of the hearths of the Roman footblasts, it
being then firm and in order, and was 7 foot deep in the earth; and by the side of the work there was found a
pot of Roman coin to the quantity of a peck, some of which was presented to Sir [Wm.] Dugdale, and part
thereof is now in the King's Closet."*
[footnote...
Dr. Nash, in his History of Worcestershire, has thrown some doubts
upon this story; but Mr. Green, in his Historical Antiquities of the
city, has made a most able defence of Yarranton's statement (vol.i.
9, in footnote).
...]
In the same year (1681) in which the second part of 'England's Improvement' appeared, Yarranton proceeded
to Dunkirk for the purpose of making a personal survey of that port, then belonging to England; and on his
return he published a map of the town, harbour, and castle on the sea, with accompanying letterpress, in
which he recommended, for the safety of British trade, the demolition of the fortifications of Dunkirk before
they were completed, which he held would only be for the purpose of their being garrisoned by the French
king. His 'Full Discovery of the First Presbyterian Sham Plot' was published in the same year; and from that
time nothing further is known of Andrew Yarranton. His name and his writings have been alike nearly
forgotten; and, though Bishop Watson declared of him that he deserved to have a statue erected to his
memory as a great public benefactor, we do not know that he was so much as honoured with a tombstone; for
we have been unable, after careful inquiry, to discover when and where he died.
Yarranton was a man whose views were far in advance of his age. The generation for whom he laboured and
wrote were not ripe for their reception and realization; and his voice sounded among the people like that of
one crying in the wilderness. But though his exhortations to industry and his large plans of national
improvement failed to work themselves into realities in his own time, he broke the ground, he sowed the
seed, and it may be that even at this day we are in some degree reaping the results of his labours. At all
events, his books still live to show how wise and sagacious Andrew Yarranton was beyond his
contemporaries as to the true methods of establishing upon solid foundations the industrial prosperity of
England.
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND
REYNOLDSES.
"The triumph of the industrial arts will advance the cause of
civilization more rapidly than its warmest advocates could have
hoped, and contribute to the permanent prosperity and strength of the
country far move than the most splendid victories of successful
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 43
Page No 46
war.C. BABBAGE, The Exposition of 1851.
Dud Dudley's invention of smelting iron with coke made of pitcoal was, like many others, born before its
time. It was neither appreciated by the ironmasters nor by the workmen. All schemes for smelting ore with
any other fuel than charcoal made from wood were regarded with incredulity. As for Dudley's Metallum
Martis, as it contained no specification, it revealed no secret; and when its author died, his secret, whatever it
might be, died with him. Other improvements were doubtless necessary before the invention could be turned
to useful account. Thus, until a more powerful blowingfurace had been contrived, the production of pitcoal
iron must necessarily have been limited. Dudley himself does not seem to have been able to make more on an
average than five tons aweek, and seven tons at the outside. Nor was the iron so good as that made by
charcoal; for it is admitted to have been especially liable to deterioration by the sulphureous fumes of the coal
in the process of manufacture.
Dr. Plot, in his 'History of Staffordshire,' speaks of an experiment made by one Dr. Blewstone, a High
German, as "the last effort" made in that county to smelt ironore with pitcoal. He is said to have "built his
furnace at Wednesbury, so ingeniously contrived (that only the flame of the coal should come to the ore, with
several other conveniences), that many were of opinion he would succeed in it. But experience, that great
baffler of speculation, showed it would not be; the sulphureous vitriolic steams that issue from the pyrites,
which frequently, if not always, accompanies pitcoal, ascending with the flame, and poisoning the ore
sufficiently to make it render much worse iron than that made with charcoal, though not perhaps so much
worse as the body of the coal itself would possibly do."*
[footnote...
Dr. PLOT, Natural History of Staffordshire, 2nd ed. 1686, p. 128.
...]
Dr. Plot does not give the year in which this "last effort" was made; but as we find that one Dr. Frederic de
Blewston obtained a patent from Charles II. on the 25th October, 1677, for "a new and effectual way of
melting down, forging, extracting, and reducing of iron and all metals and minerals with pitcoal and
seacoal, as well and effectually as ever hath yet been done by charcoal, and with much less charge;" and as
Dr. Plot's History, in which he makes mention of the experiment and its failure, was published in 1686, it is
obvious that the trial must have been made between those years.
As the demand for iron steadily increased with the increasing population of the country, and as the supply of
timber for smelting purposes was diminishing from year to year, England was compelled to rely more and
more upon foreign countries for its supply of manufactured iron. The number of English forges rapidly
dwindled, and the amount of the home production became insignificant in comparison with what was
imported from abroad. Yarranton, writing in 1676, speaks of "the many ironworks laid down in Kent,
Sussex, Surrey, and in the north of England, because the iron of Sweadland, Flanders, and Spain, coming in
so cheap, it cannot be made to profit here." There were many persons, indeed, who held that it was better we
should be supplied with iron from Spain than make it at home, in consequence of the great waste of wood
involved by the manufacture; but against this view Yarranton strongly contended, and held, what is as true
now as it was then, that the manufacture of iron was the keystone of England's industrial prosperity. He also
apprehended great danger to the country from want of iron in event of the contingency of a foreign war.
"When the greatest part of the ironworks are asleep," said he, "if there should be occasion for great
quantities of guns and bullets, and other sorts of iron commodities, for a present unexpected war, and the
Sound happen to be locked up, and so prevent iron coming to us, truly we should then be in a fine case!"
Notwithstanding these apprehended national perils arising from the want of iron, no steps seem to have been
taken to supply the deficiency, either by planting woods on a large scale, as recommended by Yarranton, or
by other methods; and the produce of English iron continued steadily to decline. In 172030 there were found
only ten furnaces remaining in blast in the whole Forest of Dean, where the ironsmelters were satisfied with
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 44
Page No 47
working up merely the cinders left by the Romans. A writer of the time states that we then bought between
two and three hundred thousand pounds' worth of foreign iron yearly, and that England was the best customer
in Europe for Swedish and Russian iron.*
[footnote...
JOSHUA GEE, The Trade and Navigation of Great Britain considered,
1731.
...]
By the middle of the eighteenth century the home manufacture had so much fallen off, that the total
production of Great Britain is supposed to have amounted to not more than 18,000 tons a year; fourfifths of
the iron used in the country being imported from Sweden.*
[footnote...
When a bill was introduced into Parliament in 1750 with the object of
encouraging the importation of iron from our American colonies, the
Sheffield tanners petitioned against it, on the ground that, if it
passed, English iron would be undersold; many forges would
consequently be discontinued; in which case the timber used for fuel
would remain uncut, and the tanners would thereby be deprived of bark
for the purposes of their trade!
...]
The more that the remaining ironmasters became straitened for want of wood, the more they were compelled
to resort to cinders and coke made from coal as a substitute. And it was found that under certain
circumstances this fuel answered the purpose almost as well as charcoal of wood. The coke was made by
burning the coal in heaps in the open air, and it was usually mixed with coal and peat in the process of
smelting the ore. Coal by itself was used by the country smiths for forging whenever they could procure it for
their smithy fires; and in the midland counties they had it brought to them, sometimes from great distances,
slung in bags across horses' backs,for the state of the roads was then so execrable as not to admit of its
being led for any considerable distance in carts. At length we arrive at a period when coal seems to have
come into general use, and when necessity led to its regular employment both in smelting the ore and in
manufacturing the metal. And this brings us to the establishment of the Coalbrookdale works, where the
smelting of iron by means of coke and coal was first adopted on a large scale as the regular method of
manufacture.
Abraham Darby, the first of a succession of iron manufacturers who bore the same name, was the son of a
farmer residing at Wrensnest, near Dudley. He served an apprenticeship to a maker of maltkilns near
Birmingham, after which he married and removed to Bristol in 1700, to begin business on his own account.
Industry is of all politics and religions: thus Dudley was a Royalist and a Churchman, Yarranton was a
Parliamentarian and a Presbyterian, and Abraham Darby was a Quaker. At Bristol he was joined by three
partners of the same persuasion, who provided the necessary capital to enable him to set up works at Baptist
Mills, near that city, where he carried on the business of maltmill making, to which he afterwards added
brass and iron founding.
At that period castiron pots were in very general use, forming the principal cooking utensils of the working
class. The art of casting had, however, made such small progress in England that the pots were for the most
part imported from abroad. Darby resolved, if possible, to enter upon this lucrative branch of manufacture;
and he proceeded to make a number of experiments in potmaking. Like others who had preceded him, he
made his first moulds of clay; but they cracked and burst, and one trial failed after another. He then
determined to find out the true method of manufacturing the pots, by travelling into the country from whence
the best were imported, in order to master the grand secret of the trade. With this object he went over to
Holland in the year 1706, and after diligent inquiry he ascertained that the only sure method of casting
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 45
Page No 48
"Hilton ware," as such castings were then called, was in moulds of fine dry sand. This was the whole secret.
Returning to Bristol, accompanied by some skilled Dutch workmen, Darby began the new manufacture, and
succeeded to his satisfaction. The work was at first carried on with great secrecy, lest other makers should
copy the art; and the precaution was taken of stopping the keyhole of the workshopdoor while the casting
was in progress. To secure himself against piracy, he proceeded to take out a patent for the process in the year
1708, and it was granted for the term of fourteen years. The recital of the patent is curious, as showing the
backward state of English ironfounding at that time. It sets forth that "whereas our trusty and wellbeloved
Abraham Darby, of our city of Bristol, smith, hath by his petition humbly represented to us, that by his study,
industry, and expense, he hath found out and brought to perfection a new way of casting iron bellied pots and
other iron bellied ware in sand only, without loam or clay, by which such iron pots and other ware may be
cast fine and with more ease and expedition, and may be afforded cheaper than they can be by the way
commonly used; and in regard to their cheapness may be of great advantage to the poor of this our kingdom,
who for the most part use such ware, and in all probability will prevent the merchants of England going to
foreign markets for such ware, from whence great quantities are imported, and likewise may in time supply
other markets with that manufacture of our dominions," grants the said Abraham Darby the full power and
sole privilege to make and sell such pots and ware for and during the term of fourteen years thence ensuing."
Darby proceeded to make arrangements for carrying on the manufacture upon a large scale at the Baptist
Mills; but the other partners hesitated to embark more capital in the concern, and at length refused their
concurrence. Determined not to be baulked in his enterprise, Darby abandoned the Bristol firm; and in the
year 1709 he removed to Coalbrookdale in Shropshire, with the intention of prosecuting the enterprise on his
own account. He took the lease of a little furnace which had existed at the place for more than a century, as
the records exist of a "smethe" or "smethhouse" at Coalbrookdale in the time of the Tudors. The woods of
oak and hazel which at that time filled the beautiful dingles of the dale, and spread in almost a continuous
forest to the base of the Wrekin, furnished abundant fuel for the smithery. As the trade of the Coalbrookdale
firm extended, these woods became cleared, until the same scarcity of fuel began to be experienced that had
already desolated the forests of Sussex, and brought the manufacture of iron in that quarter to a standstill.
It appears from the 'Blast Furnace Memorandum Book' of Abraham Darby, which we have examined, that the
make of iron at the Coalbrookdale foundry, in 1713, varied from five to ten tons a week. The principal
articles cast were pots, kettles, and other "hollow ware," direct from the smeltingfurnace; the rest of the
metal was run into pigs. In course of time we find that other castings were turned out: a few grates,
smoothingirons, doorframes, weights, bakingplates, cartbushes, iron pestles and mortars, and
occasionally a tailor's goose. The trade gradually increased, until we find as many as 150 pots and kettles cast
in a week.
The fuel used in the furnaces appears, from the Darby MemorandumBook, to have been at first entirely
charcoal; but the growing scarcity of wood seems to have gradually led to the use of coke, brays or small
coke, and peat. An abundance of coals existed in the neighbourhood: by rejecting those of inferior quality,
and coking the others with great care, a combustible was obtained better fitted even than charcoal itself for
the fusion of that particular kind of ore which is found in the coalmeasures. Thus we find Darby's most
favourite charge for his furnaces to have been five baskets of coke, two of brays, and one of peat; next
followed the ore, and then the limestone. The use of charcoal was gradually given up as the art of smelting
with coke and brays improved, most probably aided by the increased power of the furnaceblast, until at
length we find it entirely discontinued.
The castings of Coalbrookdale gradually acquired a reputation, and the trade of Abraham Darby continued to
increase until the date of his death, which occurred at Madeley Court in 1717. His sons were too young at the
time to carry on the business which he had so successfully started, and several portions of the works were
sold at a serious sacrifice. But when the sons had grown up to manhood, they too entered upon the business
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 46
Page No 49
of ironfounding; and Abraham Darby's son and grandson, both of the same name, largely extended the
operations of the firm, until Coalbrookdale, or, as it was popularly called, "Bedlam," became the principal
seat of one of the most important branches of the iron trade.
There seems to be some doubt as to the precise time when pitcoal was first regularly employed at
Coalbrookdale in smelting the ore. Mr. Scrivenor says, "pitcoal was first used by Mr. Abraham Darby, in his
furnace at Coalbrookdale, in 1713;"*
[footnote...
History of the Iron Trade, p. 56.
...]
but we can find no confirmation of this statement in the records of the Company. It is probable that Mr.
Darby used raw coal, as was done in the Forest of Dean at the same time,*
[footnote...
See Mr. Powle's account of the Iron Works in the Forest of Dean
(16778), in the Philosophical Transactions, vol. ii. p. 418, where
he says, "After they have pounded their ore, their first work is to
calcine it, which is done in kilns, much after the fashion of
ordinary limekilns, These they fill up to the top with coal and ore,
stratum super stratum, until it be full; and so setting fire to the
bottom, they let it burn till the coal be wasted, and then renew the
kilns with fresh ore and coal, in the same manner as before. This is
done without fusion of the metal, and serves to consume the more
drossy parts of the ore and to make it friable." The writer then
describes the process of smelting the ore mixed with cinder in the
furnaces, where, he says, the fuel is "always of charcoal." "Several
attempts," he adds, "have been made to introduce the use of seacoal
in these works instead of charcoal, the former being to be had at an
easier rate than the latter; but hitherto they have proved
ineffectual, the workmen finding by experience that a seacoal fire,
how vehement soever, will not penetrate the most fixed parts of the
ore, and so leaves much of the metal unmelted"
...]
in the process of calcining the ore; but it would appear from his own Memoranda that coke only was used in
the process of smelting. We infer from other circumstances that pitcoal was not employed for the latter
purpose until a considerably later period. The merit of its introduction, and its successful use in
ironsmelting, is due to Mr. Richard Ford, who had married a daughter of Abraham Darby, and managed the
Coalbrookdale works in 1747. In a paper by the Rev. Mr. Mason, Woodwardian Professor at Cambridge,
given in the 'Philosophical Transactions' for that year,*
[footnote...
Phil. Trans. vol. xliv. 305.
...]
the first account of its successful employment is stated as follows: "Several attempts have been made to
run ironore with pitcoal: he (Mr.Mason) thinks it has not succeeded anywhere, as we have had no account
of its being practised; but Mr. Ford, of Coalbrookdale in Shropshire, from ironore and coal, both got in the
same dale, makes iron brittle or tough as he pleases, there being cannon thus cast so soft as to bear turning
like wroughtiron." Most probably, however, it was not until the time of Richard Reynolds, who succeeded
Abraham Darby the second in the management of the works in 1757, that pitcoal came into large and
regular use in the blastingfurnaces as well as the fineries of Coalbrookdale.
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 47
Page No 50
Richard Reynolds was born at Bristol in 1735. His parents, like the Darbys, belonged to the Society of
Friends, and he was educated in that persuasion. Being a spirited, lively youth, the "old Adam" occasionally
cropped out in him; and he is even said, when a young man, to have been so much fired by the heroism of the
soldier's character that he felt a strong desire to embrace a military career; but this feeling soon died out, and
he dropped into the sober and steady rut of the Society. After serving an apprenticeship in his native town, he
was sent to Coalbrookdale on a mission of business, where he became acquainted with the Darby family, and
shortly after married Hannah, the daughter of Abraham the second. He then entered upon the conduct of the
iron and coal works at Ketley and Horsehay, where he resided for six years, removing to Coalbrookdale in
1763, to take charge of the works there, on the death of his fatherinlaw.
By the exertions and enterprise of the Darbys, the Coalbrookdale Works had become greatly enlarged, giving
remunerative employment to a large and increasing population. The firm had extended their operations far
beyond the boundaries of the Dale: they had established foundries at London, Bristol, and Liverpool, and
agencies at Newcastle and Truro for the disposal of steamengines and other iron machinery used in the deep
mines of those districts. Watt had not yet perfected his steamengine; but there was a considerable demand
for pumpingengines of Newcomen's construction, many of which were made at the Coalbrookdale Works.
The increasing demand for iron gave an impetus to coalmining, which in its turn stimulated inventors in
their improvement of the power of the steamengine; for the coal could not be worked quickly and
advantageously unless the pits could be kept clear of water. Thus one invention stimulates another; and when
the steamengine had been perfected by Watt, and enabled powerfulblowing apparatus to be worked by its
agency, we shall find that the production of iron by means of pitcoal being rendered cheap and expeditious,
soon became enormously increased.
We are informed that it was while Richard Reynolds had charge of the Coalbrookdale works that a further
important improvement was effected in the manufacture of iron by pitcoal. Up to this time the conversion of
crude or cast iron into malleable or bar iron had been effected entirely by means of charcoal. The process was
carried on in a fire called a finery, somewhat like that of a smith's forge; the iron being exposed to the blast of
powerful bellows, and in constant contact with the fuel. In the first process of fusing the ironstone, coal had
been used for some time with increasing success; but the question arose, whether coal might not also be used
with effect in the second or refining stage. Two of the foremen, named Cranege, suggested to Mr. Reynolds
that this might be performed in what is called a reverberatory furnace,*
[footnote...
Reverberatory, so called because the flame or current of heated gases
from the fuel is caused to be reverberated or reflected down upon the
substance under operation before passing into the chimney. It is
curious that Rovenson, in his Treatise of Metallica of 1613,
describes a reverberatory furnace in which iron was to be smelted by
pitcoal, though it does not appear that he succeeded in perfecting
his invention. Dr. Percy, in his excellent work on Metallurgy, thus
describes a reverberatory furnace: "It consists essentially of
three partsa fireplace at one end, a stack or chimney at the other,
and a bed between both on which the matter is heated. The fireplace
is separated from the bed by a low partition wall called the
firebridge, and both are covered by an arched roof which rises from
the end wall of the fireplace and gradually dips toward the furthest
end of the bed connected with the stack. On one or both sides of the
bed, or at the end near the stack, may be openings through which the
ore spread over the surface of the bed may be stirred about and
exposed to the action of the air. The matter is heated in such a
furnace by flame, and is kept from contact with the solid fuel. The
flame in its course from the fireplace to the stack is reflected
downwards or REVERBERATED on the matter beneath, whence the name
REVERBERATORY furnace."
...]
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 48
Page No 51
in which the iron should not mix with the coal, but be heated solely by the flame. Mr. Reynolds greatly
doubted the feasibility of the operation, but he authorized the Cranege, to make an experiment of their
process, the result of which will be found described in the following extract of a letter from Mr. Reynolds to
Mr. Thomas Goldney of Bristol, dated "Coalbrookdale, 25th April, 1766 ":
.... "I come now to what I think a matter of very great consequence. It is some time since Thos. Cranege, who
works at Bridgenorth Forge, and his brother George, of the Dale, spoke to me about a notion they had
conceived of making bar iron without wood charcoal. I told them, consistent with the notion I had adopted in
common with all others I had conversed with, that I thought it impossible, because the vegetable salts in the
charcoal being an alkali acted as an absorbent to the sulphur of the iron, which occasions the redshort
quality of the iron, and pit coal abounding with sulphur would increase it. This specious answer, which would
probably have appeared conclusive to most, and which indeed was what I really thought, was not so to them.
They replied that from the observations they had made, and repeated conversations together, they were both
firmly of opinion that the alteration from the quality of pig iron into that of bar iron was effected merely by
heat, and if I would give them leave, they would make a trial some day. I consented, but, I confess, without
any great expectation of their success; and so the matter rested some weeks, when it happening that some
repairs had to be done at Bridgenorth, Thomas came up to the Dale, and, with his brother, made a trial in
Thos. Tilly's airfurnace with such success as I thought would justify the erection of a small airfurnace at
the Forge for the more perfectly ascertaining the merit of the invention. This was accordingly done, and a
trial of it has been made this week, and the success has surpassed the most sanguine expectations. The iron
put into the furnace was old Bushes, which thou knowest are always made of hard iron, and the iron drawn
out is the toughest I ever saw. A bar 1 1/4 inch square, when broke, appears to have very little cold short in it.
I look upon it as one of the most important discoveries ever made, and take the liberty of recommending thee
and earnestly requesting thou wouldst take out a patent for it immediately.... The specification of the
invention will be comprised in a few words, as it will only set forth that a reverberatory furnace being built of
a proper construction, the pig or cast iron is put into it, and without the addition of anything else than
common raw pit coal, is converted into good malleable iron, and, being taken redhot from the reverberatory
furnace to the forge hammer, is drawn out into bars of various shapes and sizes, according to the will of the
workmen."
Mr. Reynolds's advice was implicitly followed. A patent was secured in the name of the brothers Cranege,
dated the 17th June, 1766; and the identical words in the above letter were adopted in the specification as
descriptive of the process. By this method of puddling, as it is termed, the manufacturer was thenceforward
enabled to produce iron in increased quantity at a large reduction in price; and though the invention of the
Craneges was greatly improved upon by Onions, and subsequently by Cort, there can be no doubt as to the
originality and the importance of their invention. Mr. Tylor states that he was informed by the son of Richard
Reynolds that the wrought iron made at Coalbrookdale by the Cranege process "was very good, quite tough,
and broke with a long, bright, fibrous fracture: that made by Cort afterwards was quite different."*
[footnote...
Mr. TYLOR on Metal WorkReports on the Paris Exhibition of 1855.
Part II. 182. We are informed by Mr. Reynolds of Coeddu, a grandson
of Richard Reynolds, that "on further trials many difficulties arose.
The bottoms of the furnaces were destroyed by the heat, and the
quality of the iron varied. Still, by a letter dated May, 1767, it
appears there had been sold of iron made in the new way to the value
of 247L. 14s. 6d."
...]
Though Mr. Reynolds's generosity to the Craneges is apparent; in the course which he adopted in securing for
them a patent for the invention in their own names, it does not appear to have proved of much advantage to
them; and they failed to rise above the rank which they occupied when their valuable discovery was patented.
Industrial Biography
CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 49
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This, however, was no fault of Richard Reynolds, but was mainly attributable to the circumstance of other
inventions in a great measure superseding their process, and depriving them of the benefits of their ingenuity.
Among the important improvements introduced by Mr. Reynolds while managing the Coalbrookdale Works,
was the adoption by him for the first time of iron instead of wooden rails in the tramroads along which coal
and iron were conveyed from one part of the works to another, as well as to the loadingplaces along the
river Severn. He observed that the wooden rails soon became decayed, besides being liable to be broken by
the heavy loads passing over them, occasioning much loss of time, interruption to business, and heavy
expenses in repairs. It occurred to him that these inconveniences would be obviated by the use of rails of
castiron; and, having tried an experiment with them, it answered so well, that in 1767 the whole of the
wooden rails were taken up and replaced by rails of iron. Thus was the era of iron railroads fairly initiated at
Coalbrookdale, and the example of Mr. Reynolds was shortly after followed on all the tramroads throughout
the Country.
It is also worthy of note that the first iron bridge ever erected was cast and made at the Coalbrookdale
Worksits projection as well as its erection being mainly due to the skill and enterprise of Abraham Darby
the third. When but a young man, he showed indications of that sagacity and energy in business which
seemed to be hereditary in his family. One of the first things he did on arriving at man's estate was to set on
foot a scheme for throwing a bridge across the Severn at Coalbrookdale, at a point where the banks were
steep and slippery, to accommodate the large population which had sprung up along both banks of the river.
There were now thriving iron, brick, and pottery works established in the parishes of Madeley and Broseley;
and the old ferry on the Severn was found altogether inadequate for ready communication between one bank
and the other. The want of a bridge had long been felt, and a plan of one had been prepared during the life
time of Abraham Darby the second; but the project was suspended at his death. When his son came of age, he
resolved to take up his father's dropped scheme, and prosecute it to completion, which he did. Young Mr.
Darby became lord of the manor of Madeley in 1776, and was the owner of onehalf of the ferry in right of
his lordship. He was so fortunate as to find the owner of the other or Broseley half of the ferry equally
anxious with himself to connect the two banks of the river by means of a bridge. The necessary powers were
accordingly obtained from Parliament, and a bridge was authorized to be built "of castiron, stone, brick, or
timber." A company was formed for the purpose of carrying out the project, and the shares were taken by the
adjoining owners, Abraham Darby being the principal subscriber.*
[footnote...
Among the other subscribers were the Rev. Mr. Harris, Mr. Jennings,
and Mr. John Wilkinson, an active promoter of the scheme, who gave
the company the benefit of his skill and experience when it was
determined to construct the bridge of iron. For an account of John
Wilkinson see Lives of the Engineers, vol. ii. 337, 356. In the
description of the first iron bridge given in that work we have, it
appears, attributed rather more credit to Mr. Wilkinson than he is
entitled to. Mr. Darby was the most active promoter of the scheme,
and had the principal share in the design. Wilkinson nevertheless was
a man of great energy and originality. Besides being the builder of
the first iron ship, he was the first to invent, for James Watt, a
machine that would bore a tolerably true cylinder. He afterwards
established iron works in France, and Arthur Young says, that "until
that wellknown English manufacturer arrived, the French knew nothing
of the art of casting cannon solid and then boring them" (Travels in
France, 4to. ed. London, 1792, p.90). Yet England had borrowed her
first cannonmaker from France in the person of Peter Baude, as
described in chap. iii. Wilkinson is also said to have invented a
kind of hotblast, in respect of which various witnesses gave
evidence on the trial of Neilson's patent in 1839; but the invention
does not appear to have been perfected by him.
...]
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CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 50
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The construction of a bridge of iron was an entirely new idea. An attempt had indeed been made at Lyons, in
France, to construct such a bridge more than twenty years before; but it had entirely failed, and a bridge of
timber was erected instead. It is not known whether the Coalbrookdale masters had heard of that attempt; but,
even if they had, it could have been of no practical use to them.
Mr. Pritchard, an architect of Shrewsbury, was first employed to prepare a design of the intended structure,
which is still preserved. Although Mr. Pritchard proposed to introduce castiron in the arch of the bridge,
which was to be of 120 feet span, it was only as a sort of key, occupying but a few feet at the crown of the
arch. This sparing use of cast iron indicates the timidity of the architect in dealing with the new materialhis
plan exhibiting a desire to effect a compromise between the tried and the untried in bridgeconstruction. But
the use of iron to so limited an extent, and in such a part of the structure, was of more than questionable
utility; and if Mr. Pritchard's plan had been adopted, the problem of the iron bridge would still have remained
unsolved.
The plan, however, after having been duly considered, was eventually set aside, and another, with the entire
arch of castiron, was prepared under the superintendence of Abraham Darby, by Mr. Thomas Gregory, his
foreman of pattemmakers. This plan was adopted, and arrangements were forthwith made for carrying it
into effect. The abutments of the bridge were built in 17778, during which the castings were made at the
foundry, and the ironwork was successfully erected in the course of three months. The bridge was opened for
traffic in 1779, and proved a most serviceable structure. In 1788 the Society of Arts recognised Mr. Darby's
merit as its designer and erector by presenting him with their gold medal; and the model of the bridge is still
to be seen in the collection of the Society. Mr. Robert Stephenson has said of the structure: " If we consider
that the manipulation of castiron was then completely in its infancy, a bridge of such dimensions was
doubtless a bold as well as an original undertaking, and the efficiency of the details is worthy of the boldness
of the conception."*
[footnote...
Encyclopaedia Britannica, 8th ed. Art. "Iron Bridges."
...]
Mr. Stephenson adds that from a defect in the construction the abutments were thrust inwards at the
approaches and the ribs partially fractured. We are, however, informed that this is a mistake, though it does
appear that the apprehension at one time existed that such an accident might possibly occur.
To remedy the supposed defect, two small land arches were, in the year 1800, substituted for the stone
approach on the Broseley side of the bridge. While the work was in progress, Mr. Telford, the wellknown
engineer, carefully examined the bridge, and thus spoke of its condition at the time: "The great
improvement of erecting upon a navigable river a bridge of castiron of one arch only was first put in
practice near Coalbrookdale. The bridge was executed in 1777 by Mr. Abraham Darby, and the ironwork is
now quite as perfect as when it was first put up. Drawings of this bridge have long been before the public,
and have been much and justly admired."*
[footnote...
PLYMLEY, General View of the Agriculture of Shropshire.
...]
A Coalbrookdale correspondent, writing in May, 1862, informs us that "at the present time the bridge is
undergoing repair; and, special examination having been made, there is no appearance either that the
abutments have moved, or that the ribs have been broken in the centre or are out of their proper right line.
There has, it is true, been a strain on the land arches, and on the roadway plates, which, however, the main
arch has been able effectually to resist."
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The bridge has now been in profitable daily use for upwards of eighty years, and has during that time proved
of the greatest convenience to the population of the district. So judicious was the selection of its site, and so
great its utility, that a thriving town of the name of Ironbridge has grown up around it upon what, at the time
of its erection, was a nameless part of "the waste of the manor of Madeley." And it is probable that the bridge
will last for centuries to come. Thus, also, was the use of iron as an important material in bridgebuilding
fairly initiated at Coalbrookdale by Abraham Darby, as the use of iron rails was by Richard Reynolds. We
need scarcely add that since the invention and extensive adoption of railway locomotion, the employment of
iron in various forms in railway and bridge structures has rapidly increased, until iron has come to be
regarded as the very sheetanchor of the railway engineer.
In the mean time the works at Coalbrookdale had become largely extended. In 1784, when the government of
the day proposed to levy a tax on pitcoal, Richard Reynolds strongly urged upon Mr. Pitt, then Chancellor
of the Exchequer, as well as on Lord Gower, afterwards Marquis of Stafford, the impolicy of such a tax. To
the latter he represented that large capitals had been invested in the iron trade, which was with difficulty
carried on in the face of the competition with Swedish and Russian iron. At Coalbrookdale, sixteen "fire
engines," as steam engines were first called, were then at work, eight blastfurnaces and nine forges, besides
the air furnaces and mills at the foundry, which, with the levels, roads, and more than twenty miles of iron
railways, gave employment to a very large number of people. "The advancement of the iron trade within
these few years," said he, "has been prodigious. It was thought, and justly, that the making of pigiron with
pit coal was a great acquisition to the country by saving the wood and supplying a material to manufactures,
the production of which, by the consumption of all the wood the country produced, was formerly unequal to
the demand, and the nail trade, perhaps the most considerable of any one article of manufactured iron, would
have been lost to this country had it not been found practicable to make nails of iron made with pit coal. We
have now another process to attempt, and that is to make BAR IRON with pit coal; and it is for that purpose
we have made, or rather are making, alterations at Donnington Wood, Ketley, and elsewhere, which we
expect to complete in the present year, but not at a less expense than twenty thousand pounds, which will be
lost to us, and gained by nobody, if this tax is laid upon our coals." He would not, however, have it
understood that he sought for any PROTECTION for the homemade iron, notwithstanding the lower prices of
the foreign article. "From its most imperfect state as pigiron," he observed to Lord Sheffield, "to its highest
finish in the regulating springs of a watch, we have nothing to fear if the importation into each country should
be permitted without duty." We need scarcely add that the subsequent history of the iron trade abundantly
justified these sagacious anticipations of Richard Reynolds.
He was now far advanced in years. His business had prospered, his means were ample, and he sought
retirement. He did not desire to possess great wealth, which in his opinion entailed such serious
responsibilities upon its possessor; and he held that the accumulation of large property was more to be
deprecated than desired. He therefore determined to give up his shares in the ironworks at Ketley to his sons
William and Joseph, who continued to carry them on. William was a man of eminent ability, well versed in
science, and an excellent mechanic. He introduced great improvements in the working of the coal and iron
mines, employing new machinery for the purpose, and availing himself with much ingenuity of the
discoveries then being made in the science of chemistry. He was also an inventor, having been the first to
employ (in 1788) inclined planes, consisting of parallel railways, to connect and work canals of different
levels,an invention erroneously attributed to Fulton, but which the latter himself acknowledged to belong
to William Reynolds. In the first chapter of his 'Treatise on Canal Navigation,' published in 1796, Fulton
says: "As local prejudices opposed the Duke of Bridgewater's canal in the first instance, prejudices
equally strong as firmly adhered to the principle on which it was constructed; and it was thought impossible
to lead one through a country, or to work it to any advantage, unless by locks and boats of at least
twentyfive tons, till the genius of Mr. William Reynolds, of Ketley, in Shropshire, stepped from the
accustomed path, constructed the first inclined plane, and introduced boats of five tons. This, like the Duke's
canal, was deemed a visionary project, and particularly by his Grace, who was partial to locks; yet this is also
introduced into practice, and will in many instances supersede lock canals." Telford, the engineer, also
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CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 52
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gracefully acknowledged the valuable assistance he received from William Reynolds in planning the iron
aqueduct by means of which the Ellesmere Canal was carried over the Pont Cysylltau, and in executing the
necessary castings for the purpose at the Ketley foundry.
The future management of his extensive ironworks being thus placed in able hands, Richard Reynolds finally
left Coalbrookdale in 1804, for Bristol, his native town, where he spent the remainder of his life in works of
charity and mercy. Here we might leave the subject, but cannot refrain from adding a few concluding words
as to the moral characteristics of this truly good man. Though habitually religious, he was neither demure nor
morose, but cheerful, gay, and humorous. He took great interest in the pleasures of the young people about
him, and exerted himself in all ways to promote their happiness. He was fond of books, pictures, poetry, and
music, though the indulgence of artistic tastes is not thought becoming in the Society to which he belonged.
His love for the beauties of nature amounted almost to a passion, and when living at The Bank, near Ketley, it
was his great delight in the summer evenings to retire with his pipe to a rural seat commanding a full view of
the Wrekin, the Ercall Woods, with Cader Idris and the Montgomeryshire hills in the distance, and watch the
sun go down in the west in his glory. Once in every year he assembled a large party to spend a day with him
on the Wrekin, and amongst those invited were the principal clerks in the company's employment, together
with their families. At Madeley, near Coalbrookdale, where he bought a property, he laid out, for the express
use of the workmen, extensive walks through the woods on Lincoln Hill, commanding beautiful views. They
were called "The Workmen's Walks," and were a source of great enjoyment to them and their families,
especially on Sunday afternoons.
When Mr. Reynolds went to London on business, he was accustomed to make a round of visits, on his way
home, to places remarkable for their picturesque beauty, such as Stowe, Hagley Park, and the Leasowes.
After a visit to the latter place in 1767, he thus, in a letter to his friend John Maccappen, vindicated his love
for the beautiful in nature: "I think it not only lawful but expedient to cultivate a disposition to be pleased
with the beauties of nature, by frequent indulgences for that purpose. The mind, by being continually applied
to the consideration of ways and means to gain money, contracts an indifferency if not an insensibility to the
profusion of beauties which the benevolent Creator has impressed upon every part of the material creation. A
sordid love of gold, the possession of what gold can purchase, and the reputation of being rich, have so
depraved the finer feelings of some men, that they pass through the most delightful grove, filled with the
melody of nature, or listen to the murmurings of the brook in the valley, with as little pleasure and with no
more of the vernal delight which Milton describes, than they feel in passing through some obscure alley in a
town."
When in the prime of life, Mr. Reynolds was an excellent rider, performing all his journeys on horseback. He
used to give a ludicrous account of a race he once ran with another youth, each having a lady seated on a
pillion behind him; Mr. Reynolds reached the goal first, but when he looked round he found that he had lost
his fair companion, who had fallen off in the race! On another occasion he had a hard run with Lord Thurlow
during a visit paid by the latter to the Ketley IronWorks. Lord Thurlow pulled up his horse first, and
observed, laughing, "I think, Mr. Reynolds, this is probably the first time that ever a Lord Chancellor rode a
race with a Quaker!" But a stranger rencontre was one which befel Mr. Reynolds on Blackheath. Though he
declined Government orders for cannon, he seems to have had a secret hankering after the "pomp and
circumstance" of military life. At all event's he was present on Blackheath one day when George III. was
reviewing some troops. Mr. Reynold's horse, an old trooper, no sooner heard the sound of the trumpet than he
started off at full speed, and made directly for the group of officers before whom the troops were defiling.
Great was the surprise of the King when he saw the Quaker draw up alongside of him, but still greater,
perhaps, was the confusion of the Quaker at finding himself in such company.
During the later years of his life, while living at Bristol, his hand was in every good work; and it was often
felt where it was not seen. For he carefully avoided ostentation, and preferred doing his good in secret. He
strongly disapproved of making charitable bequests by will, which he observed in many cases to have been
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CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES. 53
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the foundation of enormous abuses, but held it to be the duty of each man to do all the possible good that he
could during his lifetime. Many were the instances of his princely, though at the time unknown, munificence.
Unwilling to be recognised as the giver of large sums, he employed agents to dispense his anonymous
benefactions. He thus sent 20,000L. to London to be distributed during the distress of 1795. He had four
almoners constantly employed in Bristol, finding out cases of distress, relieving them, and presenting their
accounts to him weekly, with details of the cases relieved. He searched the debtors' prisons, and where, as
often happened, deserving but unfortunate men were found confined for debt, he paid the claims against them
and procured their release. Such a man could not fail to be followed with blessings and gratitude; but these he
sought to direct to the Giver of all Good. "My talent," said he to a friend, "is the meanest of all talentsa
little sordid dust; but as the man in the parable who had but one talent was held accountable, I also am
accountable for the talent that I possess, humble as it is, to the great Lord of all." On one occasion the case of
a poor orphan boy was submitted to him, whose parents, both dying young, had left him destitute, on which
Mr. Reynolds generously offered to place a sum in the names of trustees for his education and maintenance
until he could be apprenticed to a business. The lady who represented the case was so overpowered by the
munificence of the act that she burst into tears, and, struggling to express her gratitude, concluded
with"and when the dear child is old enough, I will teach him to thank his benefactor." "Thou must teach
him to look higher," interrupted Reynolds: "Do we thank the clouds for rain? When the child grows up, teach
him to thank Him who sendeth both the clouds and the rain." Reynolds himself deplored his infirmity of
temper, which was by nature hasty; and, as his benevolence was known, and appeals were made to him at all
times, seasonable and unseasonable, he sometimes met them with a sharp word, which, however, he had
scarcely uttered before he repented of it: and he is known to have followed a poor woman to her home and
ask forgiveness for having spoken hastily in answer to her application for help.
This "great good man" died on the l0th of September, 1816, in the 81st year of his age. At his funeral the poor
of Bristol were the chief mourners. The children of the benevolent societies which he had munificently
supported during his lifetime, and some of which he had founded, followed his body to the grave. The
procession was joined by the clergy and ministers of all denominations, and by men of all classes and
persuasions. And thus was Richard Reynolds laid to his rest, leaving behind him a name full of good odour,
which will long be held in grateful remembrance by the inhabitants of Bristol.
CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN.
"It may be averred that as certainly as the age of iron superseded
that of bronze, so will the age of steel reign triumphant over
iron." HENRY BESSEMER.
"Aujourd'hui la revolution que devait amener en GrandeBretagne la
memorable decouverte de Benjamin Huntsman est tout a fait
accomplie, et chaque jour les consequetces sen feront plus vivement
sentir sur le confinent."LE PLAY, Sur la Fabricatio n de l' Acier
en Yorkshire.
Iron, besides being used in various forms as bar and cast iron, is also used in various forms as bar and cast
steel; and it is principally because of its many admirable qualities in these latter forms that iron maintains its
supremacy over all the other metals.
The process of converting iron into steel had long been known among the Eastern nations before it was
introduced into Europe. The Hindoos were especially skilled in the art of making steel, as indeed they are to
this day; and it is supposed that the tools with which the Egyptians covered their obelisks and temples of
porphyry and syenite with hieroglyphics were made of Indian steel, as probably no other metal was capable
of executing such work. The art seems to have been well known in Germany in the Middle Ages, and the
process is on the whole very faithfully described by Agricola in his great work on Metallurgy.*
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CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN. 54
Page No 57
[footnote...
AGRICOLA, De Re Metallica. Basle, 1621.
...]
England then produced very little steel, and was mainly dependent for its supply of the article upon the
continental makers.
From an early period Sheffield became distinguished for its manufacture of iron and steel into various useful
articles. We find it mentioned in the thirteenth century as a place where the best arrowheads were made,the
Earl of Richmond owing his success at the battle of Bosworth partly to their superior length, sharpness, and
finish. The manufactures of the town became of a more pacific character in the following centuries, during
which knives, tools, and implements of husbandry became the leading articles.
Chaucer's reference to the 'Sheffield thwytel' (or caseknife) in his Canterbury Tales, written about the end of
the fourteenth century, shows that the place had then become known for its manufacture of knives. In 1575
we find the Earl of Shrewsbury presenting to his friend Lord Burleigh "a case of Hallamshire whittells, being
such fruites as his pore cuntrey affordeth with fame throughout the realme." Fuller afterwards speaks of the
Sheffield knives as "for common use of the country people," and he cites an instance of a knave who cozened
him out of fourpence for one when it was only worth a penny.
In 1600 Sheffield became celebrated for its tobaccoboxes and Jew'sharps. The town was as yet of small
size and population; for when a survey of it was made in 1615 it was found to contain not more than 2207
householders, of whom onethird, or 725, were "not able to live without the charity of their neighbours: these
are all Begging poor."*
[footnote...
The Rev. JOSEPH HUNTER, History of Hallamshire.
...]
It must, however, have continued its manufacture of knives; for we find that the knife with which Felton
stabbed the Duke of Buckingham at Portsmouth in 1628 was traced to Sheffield. The knife was left sticking
in the duke's body, and when examined was found to bear the Sheffield corporation mark. It was ultimately
ascertained to have been made by one Wild, a cutler, who had sold the knife for tenpence to Felton when
recruiting in the town. At a still later period, the manufacture of clasp or spring knives was introduced into
Sheffield by Flemish workmen. Harrison says this trade was begun in 1650. The claspknife was commonly
known in the North as a jocteleg. Hence Burns, describing the famous article treasured by Captain Grose the
antiquarian, says that
"It was a faulding jocteleq,
Or langkail gully;"
the word being merely a corruption of Jacques de Liege, a famous foreign cutler, whose knives were as well
known throughout Europe as those of Rogers or Mappin are now. Scythes and sickles formed other branches
of manufacture introduced by the Flemish artisans, the makers of the former principally living in the parish of
Norton, those of the latter in Eckington.
Many improvements were introduced from time to time in the material of which these articles were made.
Instead of importing the German steel, as it was called, the Sheffield manufacturers began to make it
themselves, principally from Dannemora iron imported from Sweden. The first English manufacturer of the
article was one Crowley, a Newcastle man; and the Sheffield makers shortly followed his example. We may
here briefly state that the ordinary method of preparing this valuable material of manufactures is by exposing
iron bars, placed in contact with roughlygranulated charcoal, to an intense heat,the process lasting for
about a week, more or less, according to the degree of carbonization required. By this means, what is called
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CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN. 55
Page No 58
BLISTERED STEEL is produced, and it furnishes the material out of which razors, files, knives, swords, and
various articles of hardware are manufactured. A further process is the manufacture of the metal thus treated
into SHEAR STEEL, by exposing a fasciculus of the blistered steel rods, with sand scattered over them for
the purposes of a flux, to the heat of a windfurnace until the whole mass becomes of a welding heat, when it
is taken from the fire and drawn out under a forgehammer,the process of welding being repeated, after
which the steel is reduced to the required sizes. The article called FAGGOT steel is made after a somewhat
similar process.
But the most valuable form in which steel is now used in the manufactures of Sheffield is that of caststeel,
in which iron is presented in perhaps its very highest state of perfection. Caststeel consists of iron united to
carbon in an elastic state together with a small portion of oxygen; whereas crude or pig iron consists of iron
combined with carbon in a material state.*
[footnote...
MUSHET, Papers On Iron and Steel.
...]
chief merits of caststeel consist in its possessing great cohesion and closeness of grain, with an astonishing
degree of tenacity and flexibility, qualities which render it of the highest value in all kinds of tools and
instruments where durability, polish, and fineness of edge are essential requisites. It is to this material that we
are mainly indebted for the exquisite cutting instrument of the surgeon, the chisel of the sculptor, the steel
plate on which the engraver practises his art, the cutting tools employed in the various processes of skilled
handicraft, down to the common saw or the axe used by the backwoodsman in levelling the primeval forest.
The invention of caststeel is due to Benjamin Huntsman, of Attercliffe, near Sheffield. M. Le Play,
Professor of Metallurgy in the Royal School of Mines of France, after making careful inquiry and weighing
all the evidence on the subject, arrived at the conclusion that the invention fairly belongs to Huntsman. The
French professor speaks of it as a "memorable discovery," made and applied with admirable perseverance;
and he claims for its inventor the distinguished merit of advancing the steel manufactures of Yorkshire to the
first rank, and powerfully contributing to the establishment on a firm foundation of the industrial and
commercial supremacy of Great Britain. It is remarkable that a French writer should have been among the
first to direct public attention to the merits of this inventor, and to have first published the few facts known as
to his history in a French Government Report,showing the neglect which men of this class have heretofore
received at home, and the much greater esteem in which they are held by scientific foreigners.*
[footnote...
M. Le Play's two elaborate and admirable reports on the manufacture
of steel, published in the Annales des Mines, vols. iii. and ix., 4th
series, are unique of their kind, and have as yet no counterpart in
English literature. They are respectively entitled 'Memoire sur la
Fabrication de l'Acier en Yorkshire,' and 'Memoire sur le
Fabrication et le Commerce des Fers a Acier dans le Nord de
l'Europe.'
...]
Le Play, in his enthusiastic admiration of the discoverer of so potent a metal as caststeel, paid a visit to
Huntsman's grave in Atterclifle Churchyard, near Sheffield, and from the inscription on his tombstone recites
the facts of his birth, his death, and his brief history. With the assistance of his descendants, we are now
enabled to add the following record of the life and labours of this remarkable but almost forgotten man.
Benjamin Huntsman was born in Lincolnshire in the year 1704. His parents were of German extraction, and
had settled in this country only a few years previous to his birth. The boy being of an ingenious turn, was
bred to a mechanical calling; and becoming celebrated for his expertness in repairing clocks, he eventually set
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up in business as a clock maker and mender in the town of Doncaster. He also undertook various other kinds
of metal work, such as the making and repairing of locks, smokejacks, roastingjacks, and other articles
requiring mechanical skill. He was remarkably shrewd, observant, thoughtful, and practical; so much so that
he came to be regarded as the "wise man" of his neighbourhood, and was not only consulted as to the repairs
of machinery, but also of the human frame. He practised surgery with dexterity, though after an empirical
fashion, and was held in especial esteem as an oculist. His success was such that his advice was sought in
many surgical diseases, and he was always ready to give it, but declined receiving any payment in return.
In the exercise of his mechanical calling, he introduced several improved tools, but was much hindered by the
inferior quality of the metal supplied to him, which was common German steel. He also experienced
considerable difficulty in finding a material suitable for the springs and pendulums of his clocks. These
circumstances induced him to turn his attention to the making of a better kind of steel than was then
procurable, for the purposes of his trade. His first experiments were conducted at Doncaster;*
[footnote...
There are several clocks still in existence in the neighbourhood of
Doncaster made by Benjamin Huntsman; and there is one in the
possession of his grandson, with a pendulum made of caststeel. The
manufacture of a pendulum of such a material at that early date is
certainly curious; its still perfect spring and elasticity showing
the scrupulous care with which it had been made.
...]
but as fuel was difficult to be had at that place, he determined, for greater convenience, to remove to the
neighbourhood of Sheffield, which he did in 1740. He first settled at Handsworth, a few miles to the south of
that town, and there pursued his investigations in secret. Unfortunately, no records have been preserved of the
methods which he adopted in overcoming the difficulties he had necessarily to encounter. That they must
have been great is certain, for the process of manufacturing caststeel of a firstrate quality even at this day
is of a most elaborate and delicate character, requiring to be carefully watched in its various stages. He had
not only to discover the fuel and flux suitable for his purpose, but to build such a furnace and make such a
crucible as should sustain a heat more intense than any then known in metallurgy. Ingotmoulds had not yet
been cast, nor were there hoops and wedges made that would hold them together, nor, in short, were any of
those materials at his disposal which are now so familiar at every meltingfurnace.
Huntsman's experiments extended over many years before the desired result was achieved. Long after his
death, the memorials of the numerous failures through which he toilsomely worked his way to success, were
brought to light in the shape of many hundredweights of steel, found buried in the earth in different places
about his manufactory. From the number of these wrecks of early experiments, it is clear that he had worked
continuously upon his grand idea of purifying the raw steel then in use, by melting it with fluxes at an intense
heat in closed earthen crucibles. The buried masses were found in various stages of failure, arising from
imperfect melting, breaking of crucibles, and bad fluxes; and had been hid away as so much spoiled steel of
which nothing could be made. At last his perseverance was rewarded, and his invention perfected; and though
a hundred years have passed since Huntsman's discovery, the description of fuel (coke) which he first applied
for the purpose of melting the steel, and the crucibles and furnaces which he used, are for the most part
similar to those in use at the present day. Although the making of caststeel is conducted with greater
economy and dexterity, owing to increased experience, it is questionable whether any maker has since been
able to surpass the quality of Huntsman's manufacture.
The process of making caststeel, as invented by Benjamin Huntsman, may be thus summarily described.
The melting is conducted in clay pots or crucibles manufactured for the purpose, capable of holding about 34
lbs. each. Ten or twelve of such crucibles are placed in a meltingfurnace similar to that used by brass
founders; and when the furnace and pots are at a white heat, to which they are raised by a coke fire, they are
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charged with bar steel reduced to a certain degree of hardness, and broken into pieces of about a pound each.
When the pots are all thus charged with steel, lids are placed over them, the furnace is filled with coke, and
the cover put down. Under the intense heat to which the metal is exposed, it undergoes an apparent ebullition.
When the furnace requires feeding, the workmen take the opportunity of lifting the lid of each crucible and
judging how far the process has advanced. After about three hours' exposure to the heat, the metal is ready for
"teeming." The completion of the melting process is known by the subsidence of all ebullition, and by the
clear surface of the melted metal, which is of a dazzling brilliancy like the sun when looked at with the naked
eye on a clear day. The pots are then lifted out of their place, and the liquid steel is poured into ingots of the
shape and size required. The pots are replaced, filled again, and the process is repeated; the redhot pots thus
serving for three successive charges, after which they are rejected as useless.
When Huntsman had perfected his invention, it would naturally occur to him that the new metal might be
employed for other purposes besides clocksprings and pendulums. The business of clockmaking was then
of a very limited character, and it could scarcely have been worth his while to pursue so extensive and costly
a series of experiments merely to supply the requirements of that trade. It is more probable that at an early
stage of his investigations he shrewdly foresaw the extensive uses to which caststeel might be applied in the
manufacture of tools and cutlery of a superior kind; and we accordingly find him early endeavouring to
persuade the manufacturers of Sheffield to employ it in the manufacture of knives and razors. But the cutlers
obstinately refused to work a material so much harder than that which they had been accustomed to use; and
for a time he gave up all hopes of creating a demand in that quarter. Foiled in his endeavours to sell his steel
at home, Huntsman turned his attention to foreign markets; and he soon found he could readily sell abroad all
that he could make. The merit of employing caststeel for general purposes belongs to the French, always so
quick to appreciate the advantages of any new discovery, and for a time the whole of the caststeel that
Huntsman could manufacture was exported to France. When he had fairly established his business with that
country, the Sheffield cutlers became alarmed at the reputation which caststeel was acquiring abroad; and
when they heard of the preference displayed by English as well as French consumers for the cutlery
manufactured of that metal, they readily apprehended the serious consequences that must necessarily result to
their own trade if caststeel came into general use. They then appointed a deputation to wait upon Sir George
Savile, one of the members for the county of York, and requested him to use his influence with the
government to obtain an order to prohibit the exportation of caststeel. But on learning from the deputation
that the Sheffield manufacturers themselves would not make use of the new steel, he positively declined to
comply with their request. It was indeed fortunate for the interests of the town that the object of the
deputation was defeated, for at that time Mr. Huntsman had very pressing and favourable offers from some
spirited manufacturers in Birmingham to remove his furnaces to that place; and it is extremely probable that
had the business of caststeel making become established there, one of the most important and lucrative
branches of its trade would have been lost to the town of Sheffield.
The Sheffield makers were therefore under the necessity of using the caststeel, if they would retain their
trade in cutlery against France; and Huntsman's home trade rapidly increased. And then began the efforts of
the Sheffield men to wrest his secret from him. For Huntsman had not taken out any patent for his invention,
his only protection being in preserving his process as much a mystery as possible. All the workmen employed
by him were pledged to inviolable secrecy; strangers were carefully excluded from the works; and the whole
of the steel made was melted during the night. There were many speculations abroad as to Huntsman's
process. It was generally believed that his secret consisted in the flux which he employed to make the metal
melt more readily; and it leaked out amongst the workmen that he used broken bottles for the purpose. Some
of the manufacturers, who by prying and bribing got an inkling of the process, followed Huntsman implicitly
in this respect; and they would not allow their own workmen to flux the pots lest they also should obtain
possession of the secret. But it turned out eventually that no such flux was necessary, and the practice has
long since been discontinued. A Frenchman named Jars, frequently quoted by Le Play in his account of the
manufacture of steel in Yorkshire,*
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[footnote...
Annales des Mines, vols. iii. and ix., 4th Series.
...]
paid a visit to Sheffield towards the end of last century, and described the process so far as he was permitted
to examine it. According to his statement all kinds of fragments of broken steel were used; but this is
corrected by Le Play, who states that only the best bar steel manufactured of Dannemora iron was employed.
Jars adds that "the steel is put into the crucible with A FLUX, the composition of which is kept secret;" and
he states that the time then occupied in the conversion was five hours.
It is said that the person who first succeeded in copying Huntsman's process was an ironfounder named
Walker, who carried on his business at Greenside near Sheffield, and it was certainly there that the making of
caststeel was next begun. Walker adopted the "ruse" of disguising himself as a tramp, and, feigning great
distress and abject poverty, he appeared shivering at the door of Huntsman's foundry late one night when the
workmen were about to begin their labours at steelcasting, and asked for admission to warm himself by the
furnace fire. The workmen's hearts were moved, and they permitted him to enter. We have the above facts
from the descendants of the Huntsman family; but we add the traditional story preserved in the
neighbourhood, as given in a wellknown book on metallurgy :
"One cold winter's night, while the snow was falling in heavy flakes, and the manufactory threw its red glared
light over the neighbourhood, a person of the most abject appearance presented himself at the entrance,
praying for permission to share the warmth and shelter which it afforded. The humane workmen found the
appeal irresistible, and the apparent beggar was permitted to take up his quarters in a warm corner of the
building. A careful scrutiny would have discovered little real sleep in the drowsiness which seemed to
overtake the stranger; for he eagerly watched every movement of the workmen while they went through the
operations of the newly discovered process. He observed, first of all, that bars of blistered steel were broken
into small pieces, two or three inches in length, and placed in crucibles of fire clay. When nearly full, a little
green glass broken into small fragments was spread over the top, and the whole covered over with a
closelyfitting cover. The crucibles were then placed in a furnace previously prepared for them, and after a
lapse of from three to four hours, during which the crucibles were examined from time to time to see that the
metal was thoroughly melted and incorporated, the workmen proceeded to lift the crucible from its place on
the furnace by means of tongs, and its molten contents, blazing, sparkling, and spurting, were poured into a
mould of castiron previously prepared: here it was suffered to cool, while the crucibles were again filled,
and the process repeated. When cool, the mould was unscrewed, and a bar of caststeel presented itself,
which only required the aid of the hammerman to form a finished bar of caststeel. How the unauthorized
spectator of these operations effected his escape without detection tradition does not say; but it tells us that,
before many months had passed, the Huntsman manufactory was not the only one where caststeel was
produced."*
[footnote...
The Useful Metals and their Alloys (p. 348), an excellent little
work, in which the process of caststeel making will be found fully
described.
...]
However the facts may be, the discovery of the elder Huntsman proved of the greatest advantage to Sheffield;
for there is scarcely a civilized country where Sheffield steel is not largely used, either in its most highly
finished forms of cutlery, or as the raw material for some home manufacture. In the mean time the demand
for Huntsman's steel steadily increased, and in l770, for the purpose of obtaining greater scope for his
operations, he removed to a large new manufactory which he erected at Attercliffe, a little to the north of
Sheffield, more conveniently situated for business purposes. There he continued to flourish for six years
more, making steel and practising benevolence; for, like the Darbys and Reynoldses of Coalbrookdale, he
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was a worthy and highly respected member of the Society of Friends. He was well versed in the science of his
day, and skilled in chemistry, which doubtless proved of great advantage to him in pursuing his experiments
in metallurgy.*
[footnote...
We are informed that a mirror is still preserved at Attercliffe, made
by Huntsman in the days of his early experiments.
...]
That he was possessed of great perseverance will be obvious from the difficulties he encountered and
overcame in perfecting his valuable invention. He was, however, like many persons of strong original
character, eccentric in his habits and reserved in his manner. The Royal Society wished to enrol him as a
member in acknowledgment of the high merit of his discovery of caststeel, as well as because of his skill in
practical chemistry; but as this would have drawn him in some measure from his seclusion, and was also, as
he imagined, opposed to the principles of the Society to which he belonged, he declined the honour. Mr.
Huntsman died in 1776, in his seventysecond year, and was buried in the churchyard at Attercliffe, where a
gravestone with an inscription marks his restingplace.
His son continued to carry on the business, and largely extended its operations. The Huntsman mark became
known throughout the civilised world. Le Play the French Professor of Metallurgy, in his Memoire of 1846,
still speaks of the caststeel bearing the mark of "Huntsman and Marshall" as the best that is made, and he
adds, "the buyer of this article, who pays a higher price for it than for other sorts, is not acting merely in the
blind spirit of routine, but pays a logical and welldeserved homage to all the material and moral qualities of
which the true Huntsman mark has been the guarantee for a century."*
[footnote...
Annales des Mines, vol. ix., 4th Series, 266.
...]
Many other large firms now compete for their share of the trade; and the extent to which it has grown, the
number of furnaces constantly at work, and the quantity of steel cast into ingots, to be tilted or rolled for the
various purposes to which it is applied, have rendered Sheffield the greatest laboratory in the world of this
valuable material. Of the total quantity of caststeel manufactured in England, not less than fivesixths are
produced there; and the facilities for experiment and adaptation on the spot have enabled the Sheffield
steelmakers to keep the lead in the manufacture, and surpass all others in the perfection to which they have
carried this important branch of our national industry. It is indeed a remarkable fact that this very town,
which was formerly indebted to Styria for the steel used in its manufactures, now exports a material of its
own conversion to the Austrian forges and other places on the Continent from which it was before
accustomed to draw its own supplies.
Among the improved processes invented of late years for the manufacture of steel are those of Heath,
Mushet, and Bessemer. The last promises to effect before long an entire revolution in the iron and steel trade.
By it the crude metal is converted by one simple process, directly as it comes from the blastfurnace. This is
effected by driving through it, while still in a molten state, several streams of atmospheric air, on which the
carbon of the crude iron unites with the oxygen of the atmosphere, the temperature is greatly raised, and a
violent ebullition takes place, during which, if the process be continued, that part of the carbon which appears
to be mechanically mixed and diffused through the crude iron is entirely consumed. The metal becomes
thoroughly cleansed, the slag is ejected and removed, while the sulphur and other volatile matters are driven
off; the result being an ingot of malleable iron of the quality of charcoal iron. An important. feature in the
process is, that by stopping it at a particular stage, immediately following the boil, before the whole of the
carbon has been abstracted by the oxygen, the crude iron will be found to have passed into the condition of
caststeel of ordinary quality. By continuing the process, the metal losing its carbon, it passes from hard to
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soft steel, thence to steely iron, and last of all to very soft iron; so that by interrupting the process at any
stage, or continuing it to the end, almost any quality of iron and steel may be obtained. One of the most
valuable forms of the metal is described by Mr. Bessemer as "semisteel," being in hardness about midway
between ordinary caststeel and soft malleable iron. The Bessemer processes are now in full operation in
England as well as abroad, both for converting crude into malleable iron, and for producing steel; and the
results are expected to prove of the greatest practical utility in all cases where iron and steel are extensively
employed.
Yet, like every other invention, this of Mr. Bessemer had long been dreamt of, if not really made. We are
informed in Warner's Tour through the Northern. Counties of England, published at Bath in l80L, that a Mr.
Reed of Whitehaven had succeeded at that early period in making steel direct from the ore; and Mr. Mushet
clearly alludes to the process in his "Papers on Iron and Steel." Nevertheless, Mr. Bessemer is entitled to the
merit of working out the idea, and bringing the process to perfection, by his great skill and indomitable
perseverance. In the Heath process, carburet of manganese is employed to aid the conversion of iron into
steel, while it also confers on the metal the property of welding and working more soundly under the
hammera fact discovered by Mr. Heath while residing in India. Mr. Mushet's process is of a similar
character. Another inventor, Major Uchatius, an Austrian engineer, granulates crude iron while in a molten
state by pouring it into water, and then subjecting it to the process of conversion. Some of the manufacturers
still affect secrecy in their operations; but as one of the Sanderson firmfamous for the excellence of their
steelremarked to a visitor when showing him over their works, "the great secret is to have the courage to
be honesta spirit to purchase the best material, and the means and disposition to do justice to it in the
manufacture."
It remains to be added, that much of the success of the Sheffield manufactures is attributable to the practical
skill of the workmen, who have profited by the accumulated experience treasured up by their class through
many generations. The results of the innumerable experiments conducted before their eyes have issued in a
most valuable though unwritten code of practice, the details of which are known only to themselves. They are
also a most laborious class; and Le Play says of them, when alluding to the fact of a single workman
superintending the operations of three steelcasting furnaces"I have found nowhere in Europe, except in
England, workmen able for an entire day, without any interval of rest, to undergo such toilsome and
exhausting labour as that performed by these Sheffield workmen."
CHAPTER VII. THE INVENTIONS OF HENRY CORT.
"I have always found it in mine own experience an easier matter to
devise manie and profitable inventions, than to dispose of one of
them to the good of the author himself."Sir Hugh Platt, 1589.
Henry Cort was born in 1740 at Lancaster, where his father carried on the trade of a builder and brickmaker.
Nothing is known as to Henry's early history; but he seems to have raised himself by his own efforts to a
respectable position. In 1765 we find him established in Surrey Street, Strand, carrying on the business of a
navy agent, in which he is said to have realized considerable profits. It was while conducting this business
that he became aware of the inferiority of British iron compared with that obtained from foreign countries.
The English wrought iron was considered so bad that it was prohibited from all government supplies, while
the cast iron was considered of too brittle a nature to be suited for general use.*
[footnote...
Life of Brunel, p. 60.
...]
Indeed the Russian government became so persuaded that the English nation could not carry on their
manufactures without Russian iron, that in 1770 they ordered the price to be raised from 70 and 80 copecs per
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pood to 200 and 220 copecs per pood.*
[footnote...
SCRIVENOR, History of the Iron Trade, 169.
...]
Such being the case, Cort's attention became directed to the subject in connection with the supply of iron to
the Navy, and he entered on a series of experiments with the object of improving the manufacture of English
iron. What the particular experiments were, and by what steps he arrived at results of so much importance to
the British iron trade, no one can now tell. All that is known is, that about the year 1775 he relinquished his
business as a navy agent, and took a lease of certain premises at Fontley, near Fareham, at the northwestern
corner of Portsmouth Harbour, where he erected a forge and an iron mill. He was afterwards joined in
partnership by Samuel Jellicoe (son of Adam Jellicoe, then DeputyPaymaster of Seamen's Wages), which
turned out, as will shortly appear, a most unfortunate connection for Cort.
As in the case of other inventions, Cort took up the manufacture of iron at the point to which his predecessors
had brought it, carrying it still further, and improving upon their processes. We may here briefly recite the
steps by which the manufacture of bariron by means of pitcoal had up to this time been advanced. In 1747,
Mr. Ford succeeded at Coalbrookdale in smelting iron ore with pitcoal, after which it was refined in the
usual way by means of coke and charcoal. In 1762, Dr. Roebuck (hereafter to be referred to) took out a patent
for melting the cast or pig iron in a hearth heated with pitcoal by the blast of bellows, and then working the
iron until it was reduced to nature, or metallized, as it was termed; after which it was exposed to the action of
a hollow pitcoal fire urged by a blast, until it was reduced to a loop and drawn out into bariron under a
common forgehammer. Then the brothers Cranege, in 1766, adopted the reverberatory or air furnace, in
which they placed the pig or cast iron, and without blast or the addition of anything more than common raw
pitcoal, converted the same into good malleable iron, which being taken red hot from the reverberatory
furnace to the forge hammer, was drawn into bars according to the will of the workman. Peter Onions of
Merthyr Tydvil, in 1783, carried the manufacture a stage further, as described by him in his patent of that
year. Having charged his furnace ("bound with iron work and well annealed") with pig or fused cast iron
from the smelting furnace, it was closed up and the doors were luted with sand. The fire was urged by a blast
admitted underneath, apparently for the purpose of keeping up the combustion of the fuel on the grate. Thus
Onions' furnace was of the nature of a puddling furnace, the fire of which was urged by a blast. The fire was
to be kept up until the metal became less fluid, and "thickened into a kind of froth, which the workman, by
opening the door, must turn and stir with a bar or other iron instrument, and then close the aperture again,
applying the blast and fire until there was a ferment in the metal." The patent further describes that "as the
workman stirs the metal," the scoriae will separate, "and the particles of iron will adhere, which particles the
workman must collect or gather into a mass or lump." This mass or lump was then to be raised to a white
heat, and forged into malleable iron at the forgehammer.
Such was the stage of advance reached in the manufacture of bariron, when Henry Cort published his
patents in 1783 and 1784. In dispensing with a blast, he had been anticipated by the Craneges, and in the
process of puddling by Onions; but he introduced so many improvements of an original character, with which
he combined the inventions of his predecessors, as to establish quite a new era in the history of the iron
manufacture, and, in the course of a few years, to raise it to the highest state of prosperity. As early as 1786,
Lord Sheffield recognised the great national importance of Cort's improvements in the following words: If
Mr. Cort's very ingenious and meritorious improvements in the art of making and working iron, the
steamengine of Boulton and Watt, and Lord Dundonald's discovery of making coke at half the present price,
should all succeed, it is not asserting too much to say that the result will be more advantageous to Great
Britain than the possession of the thirteen colonies (of America); for it will give the complete command of
the iron trade to this country, with its vast advantages to navigation." It is scarcely necessary here to point out
how completely the anticipations of Lord Sheffield have been fulfilled, sanguine though they might appear to
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be when uttered some seventysix years ago.*
[footnote...
Although the iron manufacture had gradually been increasing since the
middle of the century, it was as yet comparatively insignificant in
amount. Thus we find, from a statement by W. Wilkinson, dated Dec.
25, 1791, contained in the memorandumbook of Wm. Reynolds of
Coalbrookdale, that the produce in England and Scotland was then
estimated to be
Coke Furnaces. Charcoal Furnaces.
In England ......73 producing 67,548 tons 20 producing 8500 tons In Scotland......12 " 12,480 " 2 " 1000 "
85 " 80,028 " 22 " 9500 "
At the same time the annual import of Oregrounds iron from Sweden amounted to about 20,000 tons, and of
bars and slabs from Russia about 50,000 tons, at an average cost of 35L. a ton! ...]
We will endeavour as briefly as possible to point out the important character of Mr. Cort's improvements, as
embodied in his two patents of 1783 and 1784. In the first he states that, after "great study, labour, and
expense, in trying a variety of experiments, and making many discoveries, he had invented and brought to
perfection a peculiar method and process of preparing, welding, and working various sorts of iron, and of
reducing the same into uses by machinery: a furnace, and other apparatus, adapted and applied to the said
process." He first describes his method of making iron for "large uses," such as shanks, arms, rings, and
palms of anchors, by the method of piling and faggoting, since become generally practised, by laying bars of
iron of suitable lengths, forged on purpose, and tapering so as to be thinner at one end than the other, laid
over one another in the manner of bricks in buildings, so that the ends should everywhere overlay each other.
The faggots so prepared, to the amount of half a ton more or less, were then to be put into a common air or
balling furnace, and brought to a welding heat, which was accomplished by his method in a much shorter
time than in any hollow fire; and when the heat was perfect, the faggots were then brought under a
forgehammer of great size and weight, and welded into a solid mass. Mr. Cort alleges in the specification
that iron for "larger uses" thus finished, is in all respect's possessed of the highest degree of perfection; and
that the fire in the balling furnace is better suited, from its regularity and penetrating quality, to give the iron a
perfect welding heat throughout its whole mass, without fusing in any part, than any fire blown by a blast.
Another process employed by Mr. Cort for the purpose of cleansing the iron and producing a metal of purer
grain, was that of working the faggots by passing them through rollers. "By this simple process," said he, "all
the earthy particles are pressed out and the iron becomes at once free from dross, and what is usually called
cinder, and is compressed into a fibrous and tough state." The objection has indeed been taken to the process
of passing the iron through rollers, that the cinder is not so effectually got rid of as by passing it under a tilt
hammer, and that much of it is squeezed into the bar and remains there, interrupting its fibre and impairing its
strength.
It does not appear that there was any novelty in the use of rollers by Cort; for in his first specification he
speaks of them as already well known.*
[footnote...
"It is material to observe", says Mr. Webster, "that Cort, in this
specification, speaks of the rollers, furnaces, and separate
processes, as well known. There is no claim to any of them
separately; the claim is to the reducing of the faggots of piled iron
into bars, and the welding of such bars by rollers instead of by
forgehammers."Memoir of Henry Cort, in Mechanic's Magazine, 15
July, 1859, by Thomas Webster, M.A., F.R.S.
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...]
His great merit consisted in apprehending the value of certain processes, as tested by his own and others'
experience, and combining and applying them in a more effective practical form than had ever been done
before. This power of apprehending the best methods, and embodying the details in one complete whole,
marks the practical, clearsighted man, and in certain cases amounts almost to a genius. The merit of
combining the inventions of others in such forms as that they shall work to advantage, is as great in its way as
that of the man who strikes out the inventions themselves, but who, for want of tact and experience, cannot
carry them into practical effect.
It was the same with Cort's second patent, in which he described his method of manufacturing bariron from
the ore or from castiron. All the several processes therein described had been practised before his time; his
merit chiefly consisting in the skilful manner in which he combined and applied them. Thus, like the
Craneges, he employed the reverberatory or air furnace, without blast, and, like Onions, he worked the fused
metal with iron bars until it was brought into lumps, when it was removed and forged into malleable iron.
Cort, however, carried the process further, and made it more effectual in all respects. His method may be thus
briefly described: the bottom of the reverberatory furnace was hollow, so as to contain the fluid metal,
introduced into it by ladles; the heat being kept up by pitcoal or other fuel. When the furnace was charged,
the doors were closed until the metal was sufficiently fused, when the workman opened an aperture and
worked or stirred about the metal with iron bars, when an ebullition took place, during the continuance of
which a bluish flame was emitted, the carbon of the castiron was burned off, the metal separated from the
slag, and the iron, becoming reduced to nature, was then collected into lumps or loops of sizes suited to their
intended uses, when they were drawn out of the doors of the furnace. They were then stamped into plates, and
piled or worked in an air furnace, heated to a white or welding heat, shingled under a forge hammer, and
passed through the grooved rollers after the method described in the first patent.
The processes described by Cort in his two patents have been followed by iron manufacturers, with various
modifications, the results of enlarged experience, down to the present time. After the lapse of seventyeight
years, the language employed by Cort continues on the whole a faithful description of the processes still
practised: the same methods of manufacturing bar from castiron, and of puddling, piling, welding, and
working the bariron through grooved rollersall are nearly identical with the methods of manufacture
perfected by Henry Cort in 1784. It may be mentioned that the development of the powers of the
steamengine by Watt had an extraordinary effect upon the production of iron. It created a largely increased
demand for the article for the purposes of the shafting and machinery which it was employed to drive; while
at the same time it cleared pits of water which before were unworkable, and by being extensively applied to
the blowing of ironfurnaces and the working of the rollingmills, it thus gave a still further impetus to the
manufacture of the metal. It would be beside our purpose to enter into any statistical detail on the subject; but
it will be sufficient to state that the production of iron, which in the early part of last century amounted to
little more than 12,000 tons, about the middle of the century to about 18,000 tons, and at the time of Cort's
inventions to about 90,000 tons, was found, in 1820, to have increased to 400,000 tons; and now the total
quantity produced is upwards of four millions of tons of pigiron every year, or more than the entire
production of all other European countries. There is little reason to doubt that this extraordinary development
of the iron manufacture has been in a great measure due to the inventions of Henry Cort. It is said that at the
present time there are not fewer than 8200 of Cort's furnaces in operation in Great Britain alone.*
[footnote...
Letter by Mr. Truran in Mechanic's Magazine.
...]
Practical men have regarded Cort's improvement of the process of rolling the iron as the most valuable of his
inventions. A competent authority has spoken of Cort's grooved rollers as of "high philosophical interest,
being scarcely less than the discovery of a new mechanical Power, in reversing the action of the wedge, by
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CHAPTER VII. THE INVENTIONS OF HENRY CORT. 64
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the application of force to four surfaces, so as to elongate a mass, instead of applying force to a mass to
divide the four surfaces." One of the best authorities in the iron trade of last century, Mr. Alexander Raby of
Llanelly, like many others, was at first entirely sceptical as to the value of Cort's invention; but he had no
sooner witnessed the process than with manly candour he avowed his entire conversion to his views.
We now return to the history of the chief author of this great branch of national industry. As might naturally
be expected, the principal ironmasters, when they heard of Cort's success, and the rapidity and economy with
which he manufactured and forged bariron, visited his foundry for the purpose of examining his process,
and, if found expedient, of employing it at their own works. Among the first to try it were Richard Crawshay
of Cyfartha, Samuel Homfray of Penydarran (both in South Wales), and William Reynolds of Coalbrookdale.
Richard Crawshay was then (in 1787) forging only ten tons of bariron weekly under the hammer; and when
he saw the superior processes invented by Cort he readily entered into a contract with him to work under his
patents at ten shillings a ton royalty, In 1812 a letter from Mr. Crawshay to the Secretary of Lord Sheffield
was read to the House of Commons, descriptive of his method of working iron, in which he said, "I took it
from a Mr. Cort, who had a little mill at Fontley in Hampshire: I have thus acquainted you with my method,
by which I am now making more than ten thousand tons of bariron per annum." Samuel Homfray was
equally prompt in adopting the new process. He not only obtained from Cort plans of the puddlingfurnaces
and patterns of the rolls, but borrowed Cort's workmen to instruct his own in the necessary operations; and he
soon found the method so superior to that invented by Onions that he entirely confined himself to
manufacturing after Cort's patent. We also find Mr. Reynolds inviting Cort to conduct a trial of his process at
Ketley, though it does not appear that it was adopted by the firm at that time.*
[footnote...
In the memorandumbook of Wm. Reynolds appears the following entry on
the subject:
"Copy of a paper given to H. Cort, Esq.
"W. Reynolds saw H. C. in a trial which he made at Ketley,
Dec. 17, 1784, produce from the same pig both cold short and tough iron
by a variation of the process used in reducing them from the state of
castiron to that of malleable or bariron; and in point of yield his
processes were quite equal to those at Pitchford, which did not
exceed the proportion of 31 cwt. to the ton of bars. The experiment
was made by stamping and potting the blooms or loops made in his
furnace, which then produced a cold short iron; but when they were
immediately shingled and drawn, the iron was of a black tough."
The Coalbrookdale ironmasters are said to have been deterred from adopting the process because of what was
considered an excessive waste of the metalabout 25 per cent,though, with greater experience, this waste
was very much diminished. ...]
The quality of the iron manufactured by the new process was found satisfactory; and the Admiralty having,
by the persons appointed by them to test it in 1787, pronounced it to be superior to the best Oregrounds iron,
the use of the latter was thenceforward discontinued, and Cort's iron only was directed to be used for the
anchors and other ironwork in the ships of the Royal Navy. The merits of the invention seem to have been
generally conceded, and numerous contracts for licences were entered into with Cort and his partner by the
manufacturers of bariron throughout the country.*
[footnote...
Mr. Webster, in the 'Case of Henry Cort,' published in the Mechanic's
Magazine (2 Dec. 1859), states that "licences were taken at royalties
estimated to yield 27,500L. to the owners of the patents." ...]
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Cort himself made arrangements for carrying on the manufacture on a large scale, and with that object
entered upon the possession of a wharf at Gosport, belonging to Adam Jellicoe, his partner's father, where he
succeeded in obtaining considerable Government orders for iron made after his patents. To all ordinary eyes
the inventor now appeared to be on the high road to fortune; but there was a fatal canker at the root of this
seeming prosperity, and in a few years the fabric which he had so laboriously raised crumbled into ruins. On
the death of Adam Jellicoe, the father of Cort's partner, in August, 1789,*
[footnote...
In the 'Case of Henry Cort,' by Mr. Webster, above referred to
(Mechanic's Magazine, 2 Dec. 1859), it is stated that Adam Jellicoe
"committed suicide under the pressure of dread of exposure," but this
does not appear to be confirmed by the accounts in the newspapers of
the day. He died at his private dwellinghouse, No.14, Highbury
Place, Islingtonn, on the 30th August,1789, after a fortnight's
illness.
...]
defalcations were discovered in his public accounts to the extent of 39,676l., and his books and papers were
immediately taken possession of by the Government. On examination it was found that the debts due to
Jellicoe amounted to 89,657l, included in which was a sum of not less than 54,853l. owing to him by the Cort
partnership. In the public investigation which afterwards took place, it appeared that the capital possessed by
Cort being insufficient to enable him to pursue his experiments, which were of a very expensive character,
Adam Jellicoe had advanced money from time to time for the purpose, securing himself by a deed of
agreement entitling him to onehalf the stock and profits of all his contracts; and in further consideration of
the capital advanced by Jellicoe beyond his equal share, Cort subsequently assigned to him all his patent
rights as collateral security. As Jellicoe had the reputation of being a rich man, Cort had not the slightest
suspicion of the source from which he obtained the advances made by him to the firm, nor has any
connivance whatever on the part of Cort been suggested. At the same time it must be admitted that the
connexion was not free from suspicion, and, to say the least, it was a singularly unfortunate one. It was found
that among the moneys advanced by Jellicoe to Cort there was a sum of 27,500L. entrusted to him for the
payment of seamen's and officers' wages. How his embarrassments had tempted him to make use of the
public funds for the purpose of carrying on his speculations, appears from his own admissions. In a
memorandum dated the 11th November, l782, found in his strong box after his death, he set forth that he had
always had much more than his proper balance in hand, until his engagement, about two years before, with
Mr. Cort, "which by degrees has so reduced me, and employed so much more of my money than I expected,
that I have been obliged to turn most of my Navy bills into cash, and at the same time, to my great concern,
am very deficient in my balance. This gives me great uneasiness, nor shall I live or die in peace till the whole
is restored." He had, however, made the first false step, after which the downhill career of dishonesty is rapid.
His desperate attempts to set himself right only involved him the deeper; his conscious breach of trust caused
him a degree of daily torment which he could not bear; and the discovery of his defalcations, which was
made only a few days before his death, doubtless hastened his end.
The Government acted with promptitude, as they were bound to do in such a case. The body of Jellicoe was
worth nothing to them, but they could secure the property in which he had fraudulently invested the public
moneys intrusted to him. With this object the them Paymaster of the Navy proceeded to make an affidavit in
the Exchequer that Henry Cort was indebted to His Majesty in the sum of 27,500L. and upwards, in respect
of moneys belonging to the public treasury, which "Adam Jellicoe had at different times lent and advanced to
the said Henry Cort, from whom the same now remains justly due and owing; and the deponent saith he
verily believes that the said Henry Cort is much decayed in his credit and in very embarrassed circumstances;
and therefore the deponent verily believes that the aforesaid debt so due and owing to His Majesty is in great
danger of being lost if some more speedy means be not taken for the recovery than by the ordinary process of
the Court." Extraordinary measures were therefore adopted. The assignments of Cort's patents, which had
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been made to Jellicoe in consideration of his advances, were taken possession of; but Samuel Jellicoe, the son
of the defaulter, singular to say, was put in possession of the properties at Fontley and Gosport, and continued
to enjoy them, to Cort's exclusion, for a period of fourteen years. It does not however appear that any patent
right was ever levied by the assignees, and the result of the proceeding was that the whole benefit of Cort's
inventions was thus made over to the ironmasters and to the public. Had the estate been properly handled, and
the patent rights due under the contracts made by the ironmasters with Cort been duly levied, there is little
reason to doubt that the whole of the debt owing to the Government would have been paid in the course of a
few years. "When we consider," says Mr. Webster, "how very simple was the process of demanding of the
contracting ironmasters the patent due (which for the year 1789 amounted to 15,000L., in 1790 to 15,000L.,
and in 1791 to 25,000L.), and which demand might have been enforced by the same legal process used to
ruin the inventor, it is not difficult to surmise the motive for abstaining." The case, however, was not so
simple as Mr. Webster puts it; for there was such a contingency as that of the ironmasters combining to
dispute the patent right, and there is every reason to believe that they were prepared to adopt that course.*
[footnote...
This is confirmed by the report of a House of Commons Committee on
the subject Mr. Davies Gilbert chairman), in which they say, "Your
committee have not been able to satisfy themselves that either of the
two inventions, one for subjecting castiron to an operation termed
puddling during its conversion to malleable iron, and the other for
passing it through fluted or grooved rollers, were so novel in their
principle or their application as fairly to entitle the petitioners
[Mr. Cort's survivors] to a parliamentary reward." It is, however,
stated by Mr. Mushet that the evidence was not fairly taken by the
committeethat they were overborne by the audacity of Mr. Samuel
Homfray, one of the great Welsh ironmasters, whose statements were
altogether at variance with known factsand that it was under his
influence that Mr. Gilbert drew up the fallacious report of the
committee. The illustrious James Watt, writing to Dr. Black in 1784,
as to the iron produced by Cort's process, said, "Though I cannot
perfectly agree with you as to its goodness, yet there is much
ingenuity in the idea of forming the bars in that manner, which is
the only part of his process which has any pretensions to novelty....
Mr. Cort has, as you observe, been most illiberally treated by the
trade: they are ignorant brutes; but he exposed himself to it by
showing them the process before it was perfect, and seeing his
ignorance of the common operations of making iron, laughed at and
despised him; yet they will contrive by some dirty evasion to use his
process, or such parts as they like, without acknowledging him in it.
I shall be glad to be able to be of any use to him. Watts
fellowfeeling was naturally excited in favour of the plundered
inventor, he himself having all his life been exposed to the attacks
of like piratical assailants.
...]
Although the Cort patents expired in 1796 and 1798 respectively, they continued the subject of public
discussion for some time after, more particularly in connection with the defalcations of the deceased Adam
Jellicoe. It does not appear that more than 2654l. was realised by the Government from the Cort estate
towards the loss sustained by the public, as a balance of 24,846l. was still found standing to the debit of
Jellicoe in 1800, when the deficiencies in the naval account's became matter of public inquiry. A few years
later, in 1805, the subject was again revived in a remarkable manner. In that year, the Whigs, Perceiving the
bodily decay of Mr. Pitt, and being too eager to wait for his removal by death, began their famous series of
attacks upon his administration. Fearing to tackle the popular statesman himself, they inverted the ordinary
tactics of an opposition, and fell foul of Dundas, Lord Melville, then Treasurer of the Navy, who had
successfully carried the country through the great naval war with revolutionary France. They scrupled not to
tax him with gross peculation, and exhibited articles of impeachment against him, which became the subject
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CHAPTER VII. THE INVENTIONS OF HENRY CORT. 67
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of elaborate investigation, the result of which is matter of history. In those articles, no reference whatever was
made to Lord Melville's supposed complicity with Jellicoe; nor, on the trial that followed, was any reference
made to the defalcations of that official. But when Mr. Whitbread, on the 8th of April, 1805, spoke to the
"Resolutions" in the Commons for impeaching the Treasurer of the Navy, he thought proper to intimate that
he "had a strong suspicion that Jellicoe was in the same partnership with Mark Sprott, Alexander Trotter, and
Lord Melville. He had been suffered to remain a public debtor for a whole year after he was known to be in
arrears upwards of 24,000L. During next year 11,000L. more had accrued. It would not have been fair to have
turned too short on an old companion. It would perhaps, too, have been dangerous, since unpleasant
discoveries might have met the public eye. It looked very much as if, mutually conscious of criminality, they
had agreed to be silent, and keep their own secrets."
In making these offensive observations Whitbread was manifestly actuated by political enmity. They were
utterly unwarrantable. In the first place, Melville had been formally acquitted of Jellicoe's deficiency by a
writ of Privy Seal, dated 31st May, 1800; and secondly, the committee appointed in that very year (1805) to
reinvestigate the naval accounts, had again exonerated him, but intimated that they were of opinion there was
remissness on his part in allowing Jellicoe to remain in his office after the discovery of his defalcations.
the report made by the commissioners to the Houses of Parliament in 1805,*
[footnote...
Tenth Report of the Commissioners of Naval Inquiry. See also Report
of Select Committee on the 10th Naval Report. May, 1805.
...]
the value of Corts patents was estimated at only 100L. Referring to the schedule of Jellicoe's alleged assets,
they say "Many of the debts are marked as bad; and we apprehend that the debt from Mr. Henry Cort, not so
marked, of 54,000L. and upwards, is of that description." As for poor bankrupt Henry Cort, these discussions
availed nothing. On the death of Jellicoe, he left his iron works, feeling himself a ruined man. He made many
appeals to the Government of the day for restoral of his patents, and offered to find security for payment of
the debt due by his firm to the Crown, but in vain. In 1794, an appeal was made to Mr. Pitt by a number of
influential members of Parliament, on behalf of the inventor and his destitute family of twelve children, when
a pension of 200L. ayear was granted him. This Mr. Cort enjoyed until the year 1800, when he died, broken
in health and spirit, in his sixtieth year. He was buried in Hampstead Churchyard, where a stone marking the
date of his death is still to be seen. A few years since it was illegible, but it has recently been restored by his
surviving son.
Though Cort thus died in comparative poverty, he laid the foundations of many gigantic fortunes. He may be
said to have been in a great measure the author of our modern iron aristocracy, who still manufacture after the
processes which he invented or perfected, but for which they never paid him a shilling of royalty. These men
of gigantic fortunes have owed muchwe might almost say everything to the ruined projector of "the
little mill at Fontley." Their wealth has enriched many families of the older aristocracy, and has been the
foundation of several modern peerages. Yet Henry Cort, the rock from which they were hewn, is already all
but forgotten; and his surviving children, now aged and infirm, are dependent for their support upon the
slender pittance wrung by repeated entreaty and expostulation from the state.
The career of Richard Crawshay, the first of the great ironmasters who had the sense to appreciate and adopt
the methods of manufacturing iron invented by Henry Cort, is a not unfitting commentary on the sad history
we have thus briefly described. It shows how, as respects mere moneymaking, shrewdness is more potent
than invention, and business faculty than manufacturing skill. Richard Crawshay was born at Normanton near
Leeds, the son of a small Yorkshire farmer. When a youth, he worked on his father's farm, and looked
forward to occupying the same condition in life; but a difference with his father unsettled his mind, and at the
age of fifteen he determined to leave his home, and seek his fortune elsewhere. Like most unsettled and
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enterprising lads, he first made for London, riding to town on a pony of his own, which, with the clothes on
his back, formed his entire fortune. It took him a fortnight to make the journey, in consequence of the badness
of the roads. Arrived in London, he sold his pony for fifteen pounds, and the money kept him until he
succeeded in finding employment. He was so fortunate as to be taken upon trial by a Mr. Bicklewith, who
kept an ironmonger's shop in York Yard, Upper Thames Street; and his first duty there was to clean out the
office, put the stools and desks in order for the other clerks, run errands, and act as porter when occasion
required. Young Crawshay was very attentive, industrious, and shrewd; and became known in the office as
"The Yorkshire Boy." Chiefly because of his "cuteness," his master appointed him to the department of
selling flat irons. The London washerwomen of that day were very sharp and not very honest, and it used to
be said of them that where they bought one flat iron they generally contrived to steal two. Mr. Bicklewith
thought he could not do better than set the Yorkshireman to watch the washerwomen, and, by way of
inducement to him to be vigilant, he gave young Crawshay an interest in that branch of the business, which
was soon found to prosper under his charge. After a few more years, Mr. Bicklewith retired, and left to
Crawshay the castiron business in York Yard. This he still further increased, There was not at that time
much enterprise in the iron trade, but Crawshay endeavoured to connect himself with what there was of it.
The price of iron was then very high, and the best sorts were still imported from abroad; a good deal of the
foreign iron and steel being still landed at the Steelyard on the Thames, in the immediate neighbourhood of
Crawshay's ironmongery store.
It seems to have occurred to some London capitalists that money was then to be made in the iron trade, and
that South Wales was a good field for an experiment. The soil there was known to be full of coal and
ironstone, and several small iron works had for some time been carried on, which were supposed to be doing
well. Merthyr Tydvil was one of the places at which operations had been begun, but the place being situated
in a hill district, of difficult access, and the manufacture being still in a very imperfect state, the progress
made was for some time very slow. Land containing coal and iron was deemed of very little value, as maybe
inferred from the fact that in the year 1765, Mr. Anthony Bacon, a man of much foresight, took a lease from
Lord Talbot, for 99 years, of the minerals under forty square miles of country surrounding the then
insignificant hamlet of Merthyr Tydvil, at the trifling rental of 200L. ayear. There he erected iron works,
and supplied the Government with considerable quantities of cannon and iron for different purposes; and
having earned a competency, he retired from business in 1782, subletting his mineral tract in four
divisionsthe Dowlais, the Penydarran, the Cyfartha, and the Plymouth Works, north, east, west, and south,
of Merthyr Tydvil.
Mr. Richard Crawshay became the lessee of what Mr. Mushet has called "the Cyfartha flitch of the great
Bacon domain." There he proceeded to carry on the works established by Mr. Bacon with increased spirit; his
son William, whom he left in charge of the ironmongery store in London, supplying him with capital to put
into the iron works as fast. as he could earn it by the retail trade. In 1787, we find Richard Crawshay
manufacturing with difficulty ten tons of bariron weekly, and it was of a very inferior character,*
[footnote...
Mr. Mushet says of the early manufacture of iron at Merthyr Tydvil
that "A modification of the charcoal refinery, a hollow fire, was
worked with coke as a substitute for charcoal, but the bariron
hammered from the produce was very inferior." The pitcoal castiron
was nevertheless found of a superior quality for castings, being more
fusible and more homogeneous than charcoaliron. Hence it was well
adapted for cannon, which was for some time the principal article of
manufacture at the Welsh works.
...]
the means not having yet been devised at Cyfartha for malleableizing the pitcoal castiron with
economy or good effect. Yet Crawshay found a ready market for all the iron he could make, and he is said to
have counted the gains of the forgehammer close by his house at the rate of a penny a stroke. In course of
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time he found it necessary to erect new furnaces, and, having adopted the processes invented by Henry Cort,
he was thereby enabled greatly to increase the production of his forges, until in 1812 we find him stating to a
committee of the House of Commons that he was making ten thousand tons of bariron yearly, or an average
produce of two hundred tons a week. But this quantity, great though it was, has since been largely increased,
the total produce of the Crawshay furnaces of Cyfartha, Ynysfach, and Kirwan, being upwards of 50,000 tons
of bariron yearly.
The distance of Merthyr from Cardiff, the nearest port, being considerable, and the cost of carriage being
very great by reason of the badness of the roads, Mr. Crawshay set himself to overcome this great
impediment to the prosperity of the Merthyr Tydvil district; and, in conjunction with Mr. Homfray of the
Penydarran Works, he planned and constructed the canal*
[footnote...
It may be worthy of note that the first locomotive run upon a
railroad was that constructed by Trevithick for Mr. Homfray in 1803,
which was employed to bring down metal from the furnaces to the Old
Forge. The engine was taken off the road because the tramplates were
found too weak to bear its weight without breaking.
...]
to Cardiff, the opening of which, in 1795, gave an immense impetus to the iron trade of the neighbourhood.
Numerous other extensive iron works became established there, until Merthyr Tydvil attained the reputation
of being at once the richest and the dirtiest district in all Britain. Mr. Crawshay became known in the west of
England as the "Iron King," and was quoted as the highest authority in all questions relating to the trade. Mr.
George Crawshay, recently describing the founder of the family at a social meeting at Newcastle, said,"In
these days a name like ours is lost in the infinity of great manufacturing firms which exist through out the
land; but in those early times the man who opened out the iron district of Wales stood upon an eminence seen
by all the world. It is preserved in the traditions of the family that when the 'Iron King' used to drive from
home in his coachandfour into Wales, all the country turned out to see him, and quite a commotion took
place when he passed through Bristol on his way to the works. My great grandfather was succeeded by his
son, and by his grandson; the Crawshays have followed one another for four generations in the iron trade in
Wales, and there they still stand at the head of the trade." The occasion on which these words were uttered
was at a Christmas party, given to the men, about 1300 in number, employed at the iron works of Messrs.
Hawks, Crawshay, and Co., at NewcastleuponTyne. These works were founded in 1754 by William
Hawks, a blacksmith, whose principal trade consisted in making clawhammers for joiners. He became a
thriving man, and eventually a large manufacturer of bariron. Partners joined him, and in the course of the
changes wrought by time, one of the Crawshays, in 1842, became a principal partner in the firm.
Illustrations of a like kind might be multiplied to any extent, showing the growth in our own time of an iron
aristocracy of great wealth and influence, the result mainly of the successful working of the inventions of the
unfortunate and unrequited Henry Cort. He has been the very Tubal Cain of Englandone of the principal
founders of our iron age. To him we mainly owe the abundance of wroughtiron for machinery, for
steamengines, and for railways, at onethird the price we were before accustomed to pay to the foreigner.
We have by his invention, not only ceased to be dependent upon other nations for our supply of iron for tools,
implements, and arms, but we have become the greatest exporters of iron, producing more than all other
European countries combined. In the opinion of Mr. Fairbairn of Manchester, the inventions of Henry Cort
have already added six hundred millions sterling to the wealth of the kingdom, while they have given
employment to some six hundred thousand working people during three generations. And while the great
ironmasters, by freely availing themselves of his inventions, have been adding estate to estate, the only estate
secured by Henry Cort was the little domain of six feet by two in which he lies interred in Hampstead
Churchyard.
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK
DAVID MUSHET.
"Were public benefactors to be allowed to pass away, like hewers of
wood and drawers of water, without commemoration, genius and
enterprise would be deprived of their most coveted distinction."Sir
Henry Englefield.
The account given of Dr. Roebuck in a Cyclopedia of Biography, recently published in Glasgow, runs as
follows: "Roebuck, John, a physician and experimental chemist, born at Sheffield, 1718; died, after
ruining himself by his projects, 1794. Such is the short shrift which the man receives who fails. Had Dr.
Roebuck wholly succeeded in his projects, he would probably have been esteemed as among the greatest of
Scotland's benefactors. Yet his life was not altogether a failure, as we think will sufficiently appear from the
following brief account of his labours:
At the beginning of last century, John Roebuck's father carried on the manufacture of cutlery at Sheffield,*
[footnote...
Dr. Roebuck's grandson, John Arthur Roebuck, by a singular
coincidence, at present represents Sheffield in the British
Parliament.
...]
in the course of which he realized a competency. He intended his son to follow his own business, but the
youth was irresistibly attracted to scientific pursuits, in which his father liberally encouraged him; and he was
placed first under the care of Dr. Doddridge, at Northampton, and afterwards at the University of Edinburgh,
where he applied himself to the study of medicine, and especially of chemistry, which was then attracting
considerable attention at the principal seats of learning in Scotland. While residing at Edinburgh young
Roebuck contracted many intimate friendships with men who afterwards became eminent in literature, such
as Hume and Robertson the historians, and the circumstance is supposed to have contributed not a little to his
partiality in favour of Scotland, and his afterwards selecting it as the field for his industrial operations.
After graduating as a physician at Leyden, Roebuck returned to England, and settled at Birmingham in the
year 1745 for the purpose of practising his profession. Birmingham was then a principal seat of the metal
manufacture, and its mechanics were reputed to be among the most skilled in Britain. Dr. Roebuck's attention
was early drawn to the scarcity and dearness of the material in which the mechanics worked, and he sought
by experiment to devise some method of smelting iron otherwise than by means of charcoal. He had a
laboratory fitted up in his house for the purpose of prosecuting his inquiries, and there he spent every minute
that he could spare from his professional labours. It was thus that he invented the process of smelting iron by
means of pitcoal which he afterwards embodied in the patent hereafter to be referred to. At the same time he
invented new methods of refining gold and silver, and of employing them in the arts, which proved of great
practical value to the Birmingham tradesmen, who made extensive use of them in their various processes of
manufacture.
Dr. Roebuck's inquiries had an almost exclusively practical direction, and in pursuing them his main object
was to render them subservient to the improvement of the industrial arts. Thus he sought to devise more
economical methods of producing the various chemicals used in the Birmingham trade, such as ammonia,
sublimate, and several of the acids; and his success was such as to induce him to erect a large laboratory for
their manufacture, which was conducted with complete success by his friend Mr. Garbett. Among his
inventions of this character, was the modern process of manufacturing vitriolic acid in leaden vessels in large
quantities, instead of in glass vessels in small quantities as formerly practised. His success led him to
consider the project of establishing a manufactory for the purpose of producing oil of vitriol on a large scale;
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 71
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and, having given up his practice as a physician, he resolved, with his partner Mr. Garbett, to establish the
proposed works in the neighbourhood of Edinburgh. He removed to Scotland with that object, and began the
manufacture of vitriol at Prestonpans in the year 1749. The enterprise proved eminently lucrative, and,
encouraged by his success, Roebuck proceeded to strike out new branches of manufacture. He started a
pottery for making white and brown ware, which eventually became established, and the manufacture exists
in the same neighbourhood to this day.
The next enterprise in which he became engaged was one of still greater importance, though it proved
eminently unfortunate in its results as concerned himself. While living at Prestonpans, he made the friendship
of Mr. William Cadell, of Cockenzie, a gentleman who had for some time been earnestly intent on
developing the industry of Scotland, then in a very backward condition. Mr. Cadell had tried, without
success, to establish a manufactory of iron; and, though he had heretofore failed, he hoped that with the aid of
Dr. Roebuck he might yet succeed. The Doctor listened to his suggestions with interest, and embraced the
proposed enterprise with zeal. He immediately proceeded to organize a company, in which he was joined by a
number of his friends and relatives. His next step was to select a site for the intended works, and make the
necessary arrangements for beginning the manufacture of iron. After carefully examining the country on both
sides of the Forth, he at length made choice of a site on the banks of the river Carron, in Stirlingshire, where
there was an abundant supply of wafer, and an inexhaustible supply of iron, coal, and limestone in the
immediate neighbourhood, and there Dr. Roebuck planted the first ironworks in Scotland,
In order to carry them on with the best chances of success, he brought a large number of skilled workmen
from England, who formed a nucleus of industry at Carron, where their example and improved methods of
working served to train the native labourers in their art. At a subsequent period, Mr. Cadell, of Carronpark,
also brought a number of skilled English nailmakers into Scotland, and settled them in the village of
Camelon, where, by teaching others, the business has become handed down to the present day.
The first furnace was blown at Carron on the first day of January, 1760; and in the course of the same year
the Carron Iron Works turned out 1500 tons of iron, then the whole annual produce of Scotland. Other
furnaces were shortly after erected on improved plans, and the production steadily increased. Dr. Roebuck
was indefatigable in his endeavours to improve the manufacture, and he was one of the first, as we have said,
to revive the use of pitcoal in refining the ore, as appears from his patent of 1762. He there describes his
new process as follows: "I melt pig or any kind of castiron in a hearth heated with pitcoal by the blast
of bellows, and work the metal until it is reduced to nature, which I take out of the fire and separate to pieces;
then I take the metal thus reduced to nature and expose it to the action of a hollow pitcoal fire, heated by the
blast of bellows, until it is reduced to a loop, which I draw out under a common forge hammer into bariron."
This method of manufacture was followed with success, though for some time, as indeed to this day, the
principal production of the Carron Works was castings, for which the peculiar quality of the Scotch iron
admirably adapts it. The wellknown Carronades,*
[footnote...
The carronade was invented by General Robert Melville [Mr. Nasmyth
says it was by Miller of Dalswinton], who proposed it for discharging
68 lb, shot with low charges of powder, in order to produce the
increased splintering or SMASHING effects which were known to result
from such practice. The first piece of the kind was cast at the
Carron Foundry, in 1779, and General Melville's family have now in
their possession a small model of this gun, with the inscription:
"Gift of the Carron Company to Lieutenantgeneral Melville, inventor
of the smashers and lesser carronades, for solid, ship, shell, and
carcass shot, First used against French ships in 1779."
...]
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 72
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or "Smashers," as they were named, were cast in large numbers at the Carron Works. To increase the power
of his blowing apparatus, Dr.Roebuck called to his aid the celebrated Mr. Smeaton, the engineer, who
contrived and erected for him at Carron the most perfect apparatus of the kind then in existence. It may also
be added, that out of the Carron enterprise, in a great measure, sprang the Forth and Clyde Canal, the first
artificial navigation in Scotland. The Carron Company, with a view to securing an improved communication
with Glasgow, themselves surveyed a line, which was only given up in consequence of the determined
opposition of the landowners; but the project was again revived through their means, and was eventually
carried out after the designs of Smeaton and Brindley.
While the Carron foundry was pursuing a career of safe prosperity, Dr. Roebuck's enterprise led him to
embark in coalmining, with the object of securing an improved supply of fuel for the iron works. He became
the lessee of the Duke of Hamilton's extensive coalmines at Boroughstoness, as well as of the saltpans
which were connected with them. The mansion of Kinneil went with the lease,and there Dr. Roebuck and his
family took up their abode. Kinneil House was formerly a country seat of the Dukes of Hamilton, and is to
this day a stately old mansion, reminding one of a French chateau. Its situation is of remarkable beauty, its
windows overlooking the broad expanse of the Firth of Forth, and commanding an extensive view of the
country along its northern shores. The place has become in a measure classical, Kinneil House having been
inhabited, since Dr. Roebuck's time, by Dugald Stewart, who there wrote his Philosophical Essays.*
[footnote...
Wilkie the painter once paid him a visit there while in Scotland
studying the subject of his "Penny Wedding;" and Dugald Stewart found
for him the old farmhouse with the cradlechimney, which he
introduced in that picture. But Kinneil House has had its imaginary
inhabitants as well as its real ones, the ghost of a Lady Lilburn,
once an occupant of the place, still "haunting" some of the
unoccupied chambers. Dugald Stewart told Wilkie one night, as he was
going to bed, of the unearthly wailings which he himself had heard
proceeding from the ancient apartments; but to him at least they had
been explained by the door opening out upon the roof being blown in
on gusty nights, when a jarring and creaking noise was heard all over
the house. One advantage derived from the house being "haunted" was,
that the garden was never broken into, and the winter apples and
stores were at all times kept safe from depredation in the apartments
of the Lady Lilburn.
...]
When Dr. Roebuck began to sink for coal at the new mines, he found it necessary to erect
pumpingmachinery of the most powerful kind that could be contrived, in order to keep the mines clear of
water. For this purpose the Newcomen engine, in its then state, was found insufficient; and when Dr.
Roebuck's friend, Professor Black, of Edinburgh, informed him of a young man of his acquaintance, a
mathematical instrument maker at Glasgow, having invented a steamengine calculated to work with
increased power, speed, and economy, compared with Newcomen's; Dr. Roebuck was much interested, and
shortly after entered into a correspondence with James Watt, the mathematical instrument maker aforesaid on
the subject. The Doctor urged that Watt, who, up to that time, had confined himself to models, should come
over to Kinneil House, and proceed to erect a working; engine in one of the outbuildings. The English
workmen whom he had brought; to the Carron works would, he justly thought, give Watt a better chance of
success with his engine than if made by the clumsy whitesmiths and blacksmiths of Glasgow, quite
unaccustomed as they were to firstclass work; and he proposed himself to cast the cylinders at Carron
previous to Watt's intended visit to him at Kinneil.
Watt paid his promised visit in May, 1768, and Roebuck was by this time so much interested in the invention,
that the subject of his becoming a partner with Watt, with the object of introducing the engine into general
use, was seriously discussed. Watt had been labouring at his invention for several years, contending with
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many difficulties, but especially with the main difficulty of limited means. He had borrowed considerable
sums of money from Dr. Black to enable him to prosecute his experiments, and he felt the debt to hang like a
millstone round his neck. Watt was a sickly, fragile man, and a constant sufferer from violent headaches;
besides he was by nature timid, desponding, painfully anxious, and easily cast down by failure. Indeed, he
was more than once on the point of abandoning his invention in despair. On the other hand, Dr. Roebuck was
accustomed to great enterprises, a bold and undaunted man, and disregardful of expense where he saw before
him a reasonable prospect of success. His reputation as a practical chemist and philosopher, and his success
as the founder of the Prestonpans Chemical Works and of the Carron Iron Works, justified the friends of Watt
in thinking that he was of all men the best calculated to help him at this juncture, and hence they sought to
bring about a more intimate connection between the two. The result was that Dr. Roebuck eventually became
a partner to the extent of twothirds of the invention, took upon him the debt owing by Watt to Dr. Black
amounting to about 1200L., and undertook to find the requisite money to protect the invention by means of a
patent. The necessary steps were taken accordingly and the patent right was secured by the beginning of
1769, though the perfecting of his model cost Watt much further anxiety and study.
It was necessary for Watt occasionally to reside with Dr. Roebuck at Kinneil House while erecting his first
engine there. It had been originally intended to erect it in the neighbouring town of Boroughstoness, but as
there might be prying eyes there, and Watt wished to do his work in privacy, determined "not to puff," he at
length fixed upon an outhouse still standing, close behind the mansion, by the burnside in the glen, where
there was abundance of water and secure privacy. Watt's extreme diffidence was often the subject of remark
at Dr. Roebuck's fireside. To the Doctor his anxiety seemed quite painful, and he was very much disposed to
despond under apparently trivial difficulties. Roebuck's hopeful nature was his mainstay throughout. Watt
himself was ready enough to admit this; for, writing to his friend Dr.Small, he once said, "I have met with
many disappointments; and I must have sunk under the burthen of them if I had not been supported by the
friendship of Dr. Roebuck."
But more serious troubles were rapidly accumulating upon Dr. Roebuck himself; and it was he, and not Watt,
that sank under the burthen. The progress of Watt's engine was but slow, and long before it could be applied
to the pumping of Roebuck's mines, the difficulties of the undertaking on which he had entered overwhelmed
him. The opening out of the principal coal involved a very heavy outlay, extending over many years, during
which he sank not only his own but his wife's fortune, andwhat distressed him most of alllarge sums
borrowed from his relatives and friends, which he was unable to repay. The consequence was, that he was
eventually under the necessity of withdrawing his capital from the refining works at Birmingham, and the
vitriol works at Prestonpans. At the same time, he transferred to Mr. Boulton of Soho his entire interest in
Watt's steamengine, the value of which, by the way, was thought so small that it was not even included
among the assets; Roebuck's creditors not estimating it as worth one farthing. Watt sincerely deplored his
partner's misfortunes, but could not help him. "He has been a most sincere and generous friend," said Watt,
"and is a truly worthy man." And again, "My heart bleeds for him, but I can do nothing to help him: I have
stuck by him till I have much hurt myself; I can do so no longer; my family calls for my care to provide for
them." The later years of Dr. Roebuck's life were spent in comparative obscurity; and he died in 1794, in his
76th year.
He lived to witness the success of the steamengine, the opening up of the Boroughstoness coal,*
[footnote...
Dr. Roebuck had been on the brink of great good fortune, but he did
not know it. Mr. Ralph Moore, in his "Papers on the Blackband
Ironstones" (Glasgow, 1861), observes: "Strange to say, he was
leaving behind him, almost as the roof of one of the seams of coal
which he worked, a valuable blackband ironstone, upon which Kinneil
Iron Works are now founded. The coalfield continued to be worked
until the accidental discovery of the blackband about 1845. The old
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 74
Page No 77
coalpits are now used for working the ironstone."
...]
and the rapid extension of the Scotch iron trade, though he shared in the prosperity of neither of those
branches of industry. He had been working ahead of his age, and he suffered for it. He fell in the breach at the
critical moment, and more fortunate men marched over his body into the fortress which his enterprise and
valour had mainly contributed to win. Before his great undertaking of the Carron Works, Scotland was
entirely dependent upon other countries for its supply of iron. In 1760, the first year of its operations, the
whole produce was 1500 tons. In course of time other iron works were erected, at Clyde Cleugh, Muirkirk,
and Devonthe managers and overseers of which, as well as the workmen, had mostly received their
training and experience at Carronuntil at length the iron trade of Scotland has assumed such a magnitude
that its manufacturers are enabled to export to England and other countries upwards of 500,000 tons ayear.
How different this state of things from the time when raids were made across the Border for the purpose of
obtaining a store of iron plunder to be carried back into Scotland!
The extraordinary expansion of the Scotch iron trade of late years has been mainly due to the discovery by
David Mushet of the Black Band ironstone in 1801, and the invention of the Hot Blast by James Beaumont
Neilson in 1828. David Mushet was born at Dalkeith, near Edinburgh, in 1772.*
[footnpote...
The Mushets are an old Kincardine family; but they were almost
extinguished by the plague in the reign of Charles the Second. Their
numbers were then reduced to two; one of whom remained at Kincardine,
and the other, a clergyman, the Rev. George Mushet , accompanied
Montrose as chaplain. He is buried in Kincardine churchyard.
...]
Like other members of his family he was brought up to metalfounding. At the age of nineteen he joined the
staff of the Clyde Iron Works, near Glasgow, at a time when the Company had only two blastfurnaces at
work. The office of accountant, which he held, precluded him from taking any part in the manufacturing
operations of the concern. But being of a speculative and ingenious turn of mind, the remarkable conversions
which iron underwent in the process of manufacture very shortly began to occupy his attention. The subject
was much discussed by the young men about the works, and they frequently had occasion to refer to
Foureroy's wellknown book for the purpose of determining various questions of difference which arose
among them in the course of their inquiries. The book was, however, in many respects indecisive and
unsatisfactory; and, in 1793, when a reduction took place in the Company's staff, and David Mushet was left
nearly the sole occupant of the office, he determined to study the subject for himself experimentally, and in
the first place to acquire a thorough knowledge of assaying, as the true key to the whole art of ironmaking.
He first set up his crucible upon the bridge of the reverberatory furnace used for melting pigiron, and filled
it with a mixture carefully compounded according to the formula of the books; but, notwithstanding the
shelter of a brick, placed before it to break the action of the flame, the crucible generally split in two, and not
unfrequently melted and disappeared altogether. To obtain better results if possible, he next had recourse to
the ordinary smith's fire, carrying on his experiments in the evenings after officehours. He set his crucible
upon the fire on a piece of fire brick, opposite the nozzle of the bellows; covering the whole with coke, and
then exciting the flame by blowing. This mode of operating produced somewhat better results, but still
neither the iron nor the cinder obtained resembled the pig or scoria of the blastfurnace, which it was his
ambition to imitate. From the irregularity of the results, and the frequent failure of the crucibles, he came to
the conclusion that either his furnace, or his mode of fluxing, was in fault, and he looked about him for a
more convenient means of pursuing his experiments. A small square furnace had been erected in the works
for the purpose of heating the rivets used for the repair of steamengine boilers; the furnace had for its
chimney a castiron pipe six or seven inches in diameter and nine feet long. After a few trials with it, he
raised the heat to such an extent that the lower end of the pipe was melted off, without producing any very
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 75
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satisfactory results on the experimental crucible, and his operations were again brought to a standstill. A
chimney of brick having been substituted for the castiron pipe, he was, however, enabled to proceed with
his trials.
He continued to pursue his experiments in assaying for about two years, during which he had been working
entirely after the methods described in books; but, feeling the results still unsatisfactory, he determined to
borrow no more from the books, but to work out a system of his own, which should ensure results similar to
those produced at the blastfurnace. This he eventually succeeded in effecting by numerous experiments
performed in the night; as his time was fully occupied by his officeduties during the day. At length these
patient experiments bore their due fruits. David Mushet became the most skilled assayer at the works; and
when a difficulty occurred in smelting a quantity of new ironstone which had been contracted for, the
manager himself resorted to the bookkeeper for advice and information; and the skill and experience which
he had gathered during his nightly labours, enabled him readily and satisfactorily to solve the difficulty and
suggest a suitable remedy. His reward for this achievement was the permission, which was immediately
granted him by the manager, to make use of his own assayfurnace, in which he thenceforward continued his
investigations, at the same time that he instructed the manager's son in the art of assaying. This additional
experience proved of great benefit to him; and he continued to prosecute his inquiries with much zeal,
sometimes devoting entire nights to experiments in assaying, roasting and cementing ironores and ironstone,
decarbonating castiron for steel and bariron, and various like operations. His general practice, however, at
that time was, to retire between two and three o'clock in the morning, leaving directions with the engineman
to call him at halfpast five, so as to be present in the office at six. But these praiseworthy experiments were
brought to a sudden end, as thus described by himself:
"In the midst of my career of investigation," says he,*
[footnote...
Papers on Iron and Steel. By David Mushet. London, 1840.
...]
"and without a cause being assigned, I was stopped short. My furnaces, at the order of the manager, were
pulled in pieces, and an edict was passed that they should never be erected again. Thus terminated my
researches at the Clyde Iron Works. It happened at a time when I was interestedand I had been two years
previously occupiedin an attempt to convert castiron into steel, without fusion, by a process of
cementation, which had for its object the dispersion or absorption of the superfluous carbon contained in the
castiron,an object which at that time appeared to me of so great importance, that, with the consent of a
friend, I erected an assay and cementing Furnace at the distance of about two miles from the Clyde Works.
Thither I repaired at night, and sometimes at the breakfast and dinner hours during the day. This plan of
operation was persevered in for the whole of one summer, but was found too uncertain and laborious to be
continued. At the latter end of the year 1798 I left my chambers, and removed from the Clyde Works to the
distance of about a mile, where I constructed several furnaces for assaying and cementing, capable of exciting
a greater temperature than any to which I before had access; and thus for nearly two years I continued to
carry on my investigations connected with iron and the alloys of the metals.
"Though operating in a retired manner, and holding little communication with others, my views and opinions
upon the RATIONALE of ironmaking spread over the establishment. I was considered forward in affecting
to see and explain matters in a different way from others who were much my seniors, and who were content
to be satisfied with old methods of explanation, or with no explanation at all..... Notwithstanding these early
reproaches, I have lived to see the nomenclature of my youth furnish a vocabulary of terms in the art of
ironmaking, which is used by many of the ironmasters of the present day with freedom and effect, in
communicating with each other on the subject of their respective manufactures. Prejudices seldom outlive the
generation to which they belong, when opposed by a more rational system of explanation. In this respect,
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 76
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Time (as my Lord Bacon says) is the greatest of all innovators.
"In a similar manner, Time operated in my favour in respect to the Black Band Ironstone.*
[footnote...
This valuable description of iron ore was discovered by Mr. Mushet,
as he afterwards informs us (Papers on Iron and Steel, 121),in the
year 1801, when crossing the river Calder, in the parish of Old
Monkland. Having subjected a specimen which he found in the riverbed
to the test of his crucible, he satisfied himself as to its
properties, and proceeded to ascertain its geological position and
relations. He shortly found that it belonged to the upper part of the
coalformation, and hence he designated it carboniferous ironstone.
He prosecuted his researches, and found various rich beds of the
mineral distributed throughout the western counties of Scotland. On
analysis, it was found to contain a little over 50 per cent. of
protoxide of iron. The coaly matter it contained was not its least
valuable ingredient; for by the aid of the hot blast it was
afterwards found practicable to smelt it almost without any addition
of coal. Seams of black band have since been discovered and
successfully worked in Edinburghshire, Staffordshire, and North
Wales.
...]
The discovery of this was made in 1801, when I was engaged in erecting for myself and partners the Calder
Iron Works. Great prejudice was excited against me by the ironmasters and others of that day in presuming to
class the WILD COALS of the country (as Black Band was called) with ironstone fit and proper for the blast
furnace. Yet that discovery has elevated Scotland to a considerable rank among the ironmaking nations of
Europe, with resources still in store that may be considered inexhaustible. But such are the consolatory
effects of Time, that the discoverer of 1801 is no longer considered the intrusive visionary of the laboratory,
but the acknowledged benefactor of his country at large, and particularly of an extensive class of coal and
mine proprietors and iron masters, who have derived, and are still deriving, great wealth from this important
discovery; and who, in the spirit of grateful acknowledgment, have pronounced it worthy of a crown of gold,
or a monumental record on the spot where the discovery was first made.
"At an advanced period of life, such considerations are soothing and satisfactory. Many under similar
circumstances have not, in their own lifetime, had that measure of justice awarded to them by their country to
which they were equally entitled. I accept it, however, as a boon justly due to me, and as an equivalent in
some degree for that laborious course of investigation which I had prescribed for myself, and which, in early
life, was carried on under circumstances of personal exposure and inconvenience, which nothing but a frame
of iron could have supported. They atone also ,in part, for that disappointment sustained in early life by the
speculative habits of one partner, and the constitutional nervousness of another, which eventually occasioned
my separation from the Calder Iron Works, and lost me the possession of extensive tracts of Black Band
ironstone, which I had secured while the value of the discovery was known only to myself."
Mr. Mushet published the results of his laborious investigations in a series of papers in the Philosophical
Magazine,afterwards reprinted in a collected form in 1840 under the title of "Papers on Iron and Steel."
These papers are among the most valuable original contributions to the literature of the ironmanufacture that
have yet been given to the world. They contain the germs of many inventions and discoveries in iron and
steel, some of which were perfected by Mr. Mushet himself, while others were adopted and worked out by
different experimenters. In 1798 some of the leading French chemists were endeavouring to prove by
experiment that steel could be made by contact of the diamond with bariron in the crucible, the carbon of
the diamond being liberated and entering into combination with the iron, forming steel. In the animated
controversy which occurred on the subject, Mr. Mushet's name was brought into considerable notice; one of
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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE Dr. ROEBUCK DAVID MUSHET. 77
Page No 80
the subjects of his published experiments having been the conversion of bariron into steel in the crucible by
contact with regulated proportions of charcoal. The experiments which he made in connection with this
controversy, though in themselves unproductive of results, led to the important discovery by Mr. Mushet of
the certain fusibility of malleable iron at a suitable temperature.
Among the other important results of Mr. Mushet's lifelong labours, the following may be summarily
mentioned: The preparation of steel from bariron by a direct process, combining the iron with carbon; the
discovery of the beneficial effects of oxide of manganese on iron and steel; the use of oxides of iron in the
puddlingfurnace in various modes of appliance; the production of pigiron from the blastfurnace, suitable
for puddling, without the intervention of the refinery; and the application of the hot blast to anthracite coal in
ironsmelting. For the process of combining iron with carbon for the production of steel, Mr. Mushet took
out a patent in November, 1800; and many years after, when he had discovered the beneficial effects of oxide
of manganese on steel, Mr. Josiah Heath founded upon it his celebrated patent for the making of caststeel,
which had the effect of raising the annual production of that metal in Sheffield from 3000 to 100,000 tons.
His application of the hot blast to anthracite coal, after a process invented by him and adopted by the Messrs.
Hill of the Plymouth Iron Works, South Wales, had the effect of producing savings equal to about 20,000L. a
year at those works; and yet, strange to say, Mr. Mushet himself never received any consideration for his
invention.
The discovery of Titanium by Mr. Mushet in the hearth of a blastfurnace in 1794 would now be regarded as
a mere isolated fact, inasmuch as Titanium was not placed in the list of recognised metals until Dr.
Wollaston, many years later, ascertained its qualities. But in connection with the fact, it may be mentioned
that Mr. Mushet's youngest son, Robert, reasoning on the peculiar circumstances of the discovery in question,
of which ample record is left, has founded upon it his Titanium process, which is expected by him eventually
to supersede all other methods of manufacturing steel, and to reduce very materially the cost of its
production.
While he lived, Mr. Mushet was a leading authority on all matters connected with Iron and Steel, and he
contributed largely to the scientific works of his time. Besides his papers in the Philosophical Journal, he
wrote the article "Iron" for Napiers Supplement to the Encyclopaedia Britannica; and the articles "Blast
Furnace" and "Blowing Machine" for Rees's Cyclopaedia. The two latter articles had a considerable influence
on the opposition to the intended tax upon iron in 1807, and were frequently referred to in the discussions on
the subject in Parliament. Mr. Mushet died in 1847.
CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT
NEILSON.
"Whilst the exploits of the conqueror and the intrigues of the
demagogue are faithfully preserved through a succession of ages, the
persevering and unobtrusive efforts of genius, developing the best
blessings of the Deity to man, are often consigned to oblivion."
David Mushet.
The extraordinary value of the Black Band ironstone was not at first duly recognised, perhaps not even by
Mr. Mushet himself. For several years after its discovery by him, its use was confined to the Calder Iron
Works, where it was employed in mixture with other ironstones of the argillaceous class. It was afterwards
partially used at the Clyde Iron Works, but nowhere else, a strong feeling of prejudice being entertained
against it on the part of the iron trade generally. It was not until the year 1825 that the Monkland Company
used it alone, without any other mixture than the necessary quantity of limestone for a flux. "The success of
this Company," says Mr. Mushet, "soon gave rise to the Gartsherrie and Dundyvan furnaces, in the midst of
which progress came the use of raw pitcoal and the Hot Blastthe latter one of the greatest discoveries in
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Page No 81
metallurgy of the present age, and, above every other process, admirably adapted for smelting the Blackband
ironstone." From the introduction of this process the extraordinary development of the ironmanufacture of
Scotland may be said to date; and we accordingly propose to devote the present chapter to an account of its
meritorious inventor.
James Beaumont Neilson was born at Shettleston, a roadside village about three miles eastward of Glasgow,
on the 22nd of June, 1792. His parents belonged to the working class. His father's earnings during many
laborious years of his life did not exceed sixteen shillings a week. He had been bred to the trade of a
millwright, and was for some time in the employment of Dr. Roebuck as an enginewright at his colliery
near Boroughstoness. He was next employed in a like capacity by Mr. Beaumont, the mineralmanager of the
collieries of Mrs. Cunningham of Lainshaw, near Irvine in Ayrshire; after which he was appointed
enginewright at Ayr, and subsequently at the Govan Coal Works near Glasgow, where he remained until his
death. It was while working at the Irvine Works that he first became acquainted with his future wife, Marion
Smith, the daughter of a Renfrewshire bleacher, a woman remarkable through life for her clever, managing,
and industrious habits. She had the charge of Mrs. Cunningham's children for some time after the marriage of
that lady to Mr. Beaumont, and it was in compliment to her former mistress and her husband that she named
her youngest son James Beaumont after the latter.
The boy's education was confined to the common elements of reading, writing, and arithmetic, which he
partly acquired at the parish school of Strathbungo near Glasgow, and partly at the Chapel School, as it was
called, in the Gorbals at Glasgow. He had finally left school before he was fourteen. Some time before he left,
he had been partially set to work, and earned four shillings a week by employing a part of each day in driving
a small condensing engine which his father had put up in a neighbouring quarry. After leaving school, he was
employed for two years as a gig boy on one of the winding engines at the Govan colliery. His parents now
considered him of fit age to be apprenticed to some special trade, and as Beaumont had much of his father's
tastes for mechanical pursuits, it was determined to put him apprentice to a working engineer. His elder
brother John was then acting as engineman at Oakbank near Glasgow, and Beaumont was apprenticed under
him to learn the trade. John was a person of a studious and serious turn of mind, and had been strongly
attracted to follow the example of the brothers Haldane, who were then exciting great interest by their
preaching throughout the North; but his father set his face against his son's "preaching at the back o' dikes,"
as he called it; and so John quietly settled down to his work. The engine which the two brothers managed was
a very small one, and the master and apprentice served for engineman and fireman. Here the youth worked
for three years, employing his leisure hours in the evenings in remedying the defects of his early education,
and endeavouring to acquire a knowledge of English grammar, drawing, and mathematics.
On the expiry of his apprenticeship, Beaumont continued for a time to work under his brother as journeyman
at a guinea a week; after which, in 1814, he entered the employment of William Taylor, coalmaster at
Irvine, and he was appointed enginewright of the colliery at a salary of from 70L. to 80L. a year. One of the
improvements which he introduced in the working of the colliery, while he held that office, was the laying
down of an edge railway of castiron, in lengths of three feet, from the pit to the harbour of Irvine, a distance
of three miles. At the age of 23 he married his first wife, Barbara Montgomerie, an Irvine lass, with a
"tocher" of 250L. This little provision was all the more serviceable to him, as his master, Taylor, becoming
unfortunate in business, he was suddenly thrown out of employment, and the little fortune enabled the
newlymarried pair to hold their heads above water till better days came round. They took a humble
tenement, consisting of a room and a kitchen, in the Cowcaddens, Glasgow, where their first child was born.
About this time a gaswork, the first in Glasgow, was projected, and the company having been formed, the
directors advertised for a superintendent and foreman, to whom they offered a "liberal salary." Though
Beaumont had never seen gaslight before, except at the illumination of his father's colliery office after the
Peace of Amiens, which was accomplished in a very simple and original manner, without either condenser,
purifier, or gasholder, and though he knew nothing of the art of gasmaking, he had the courage to apply for
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the situation. He was one of twenty candidates, and the fortunate one; and in August, 1817, we find him
appointed foreman of the Glasgow Gasworks, for five years, at the salary of 90L. a year. Before the expiry of
his term he was reappointed for six years more, at the advanced salary of 200L., with the status of manager
and engineer of the works. His salary was gradually increased to 400L. a year, with a free dwellinghouse,
until 1847, when, after a faithful service of thirty years, during which he had largely extended the central
works, and erected branch works in Tradeston and Partick, he finally resigned the management.
The situation of manager of the Glasgow Gasworks was in many respects well suited for the development of
Mr. Neilson's peculiar abilities. In the first place it afforded him facilities for obtaining theoretical as well as
practical knowledge in Chemical Science, of which he was a diligent student at the Andersonian University,
as well as of Natural Philosophy and Mathematics in their higher branches. In the next place it gave free
scope for his ingenuity in introducing improvements in the manufacture of gas, then in its infancy. He was
the first to employ clay retorts; and he introduced sulphate of iron as a selfacting purifier, passing the gas
through beds of charcoal to remove its oily and tarry elements. The swallowtail or union jet was also his
invention, and it has since come into general use.
While managing the Gasworks, one of Mr.Neilson's labours of love was the establishment and direction by
him of a Workmen's Institution for mutual improvement. Having been a workman himself, and experienced
the disadvantages of an imperfect education in early life, as well as the benefits arising from improved culture
in later years, he desired to impart some of these advantages to the workmen in his employment, who
consisted chiefly of persons from remote parts of the Highlands or from Ireland. Most of them could not even
read, and his principal difficulty consisted in persuading them that it was of any use to learn. For some time
they resisted his persuasions to form a Workmen's Institution, with a view to the establishment of a library,
classes, and lectures, urging as a sufficient plea for not joining it, that they could not read, and that books
would be of no use to them. At last Mr. Neilson succeeded, though with considerable difficulty, in inducing
fourteen of the workmen to adopt his plan. Each member was to contribute a small sum monthly, to be laid
out in books, the Gas Company providing the members with a comfortable room in which they might meet to
read and converse in the evenings instead of going to the alehouse. The members were afterwards allowed to
take the books home to read, and the room was used for the purpose of conversation on the subjects of the
books read by them, and occasionally for lectures delivered by the members themselves on geography,
arithmetic, chemistry, and mechanics. Their numbers increased so that the room in which they met became
insufficient for their accommodation, when the Gas Company provided them with a new and larger place of
meeting, together with a laboratory and workshop. In the former they studied practical chemistry, and in the
latter they studied practical mechanics, making for themselves an air pump and an electrifying machine, as
well as preparing the various models used in the course of the lectures. The effects on the workmen were
eminently beneficial, and the institution came to be cited as among the most valuable of its kind in the
kingdom.*
[footnote...
Article by Dugald Bannatyne in Glasgow Mechanic's Magazine, No. 53,
Dec. 1824.
...]
Mr. Neilson throughout watched carefully over its working, and exerted himself in all ways to promote its
usefulness, in which he had the zealous cooperation of the leading workmen themselves, and the gratitude
of all. On the opening of the new and enlarged rooms in 1825, we find him delivering an admirable address,
which was thought worthy of republication, together with the reply of George Sutherland, one of the
workmen, in which Mr. Neilson's exertions as its founder and chief supporter were gratefully and forcibly
expressed.*
[footnote...
Glasgow Mechanic's Magazine, vol. iii. p. 159.
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...]
It was during the period of his connection with the Glasgow Gasworks that Mr. Neilson directed his
attention to the smelting of iron. His views in regard to the subject were at first somewhat crude, as appears
from a paper read by him before the Glasgow Philosophical Society early in 1825. It appears that in the
course of the preceding year his attention had been called to the subject by an ironmaker, who asked him if
he thought it possible to purify the air blown into the blast furnaces, in like manner as carburetted hydrogen
gas was purified. The ironmaster supposed that it was the presence of sulphur in the air that caused
blastfurnaces to work irregularly, and to make bad iron in the summer months. Mr. Neilson was of opinion
that this was not the true cause, and he was rather disposed to think it attributable to the want of a due
proportion of oxygen in summer, when the air was more rarefied, besides containing more aqueous vapour
than in winter. He therefore thought the true remedy was in some way or other to throw in a greater
proportion of oxygen; and he suggested that, in order to dry the air, it should be passed, on its way to the
furnace, through two long tunnels containing calcined lime. But further inquiry served to correct his views,
and eventually led him to the true theory of blasting.
Shortly after, his attention was directed by Mr. James Ewing to a defect in one of the Muirkirk
blastfurnaces, situated about half a mile distant from the blowingengine, which was found not to work so
well as others which were situated close to it. The circumstances of the case led Mr. Neilson to form the
opinion that, as air increases in volume according to temperature, if he were to heat it by passing it through a
redhot vessel, its volume would be increased, according to the wellknown law, and the blast might thus be
enabled to do more duty in the distant furnace. He proceeded to make a series of experiments at the
Gasworks, trying the effect of heated air on the illuminating power of gas, by bringing up a stream of it in a
tube so as to surround the gasburner. He found that by this means the combustion of the gas was rendered
more intense, and its illuminating power greatly increased. He proceeded to try a similar experiment on a
common smith's fire, by blowing the fire with heated air, and the effect was the same; the fire was much more
brilliant, and accompanied by an unusually intense degree of heat.
Having obtained such marked results by these small experiments, it naturally occurred to him that a similar
increase in intensity of combustion and temperature would attend the application of the process to the
blastfurnace on a large scale; but being only a gasmaker, he had the greatest difficulty in persuading any
ironmaster to permit him to make the necessary experiment's with blastfurnaces actually at work. Besides,
his theory was altogether at variance with the established practice, which was to supply air as cold as
possible, the prevailing idea being that the coldness of the air in winter was the cause of the best iron being
then produced. Acting on these views, the efforts of the ironmasters had always been directed to the cooling
of the blast, and various expedients were devised for the purpose. Thus the regulator was painted white, as
being the coolest colour; the air was passed over cold water, and in some cases the air pipes were even
surrounded by ice, all with the object of keeping the blast cold. When, therefore, Mr. Neilson proposed
entirely to reverse the process, and to employ hot instead of cold blast, the incredulity of the ironmasters may
well be imagined. What! Neilson, a mere maker of gas, undertake to instruct practical men in the manufacture
of iron! And to suppose that heated air can be used for the purpose! It was presumption in the extreme, or at
best the mere visionary idea of a person altogether unacquainted with the subject!
At length, however, Mr. Neilson succeeded in inducing Mr. Charles Macintosh of Crossbasket, and Mr. Colin
Dunlop of the Clyde Iron Works, to allow him to make a trial of the hot air process. In the first imperfect
attempts the air was heated to little more than 80 degrees Fahrenheit, yet the results were satisfactory, and the
scoriae from the furnace evidently contained less iron. He was therefore desirous of trying his plan upon a
more extensive scale, with the object, if possible, of thoroughly establishing the soundness of his principle. In
this he was a good deal hampered even by those ironmasters who were his friends, and had promised him the
requisite opportunities for making a fair trial of the new process. They strongly objected to his making the
necessary alterations in the furnaces, and he seemed to be as far from a satisfactory experiment as ever. In
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one instance, where he had so far succeeded as to be allowed to heat the blastmain, he asked permission to
introduce deflecting plates in the main or to put a bend in the pipe, so as to bring the blast more closely
against the heated sides of the pipe, and also increase the area of heating surface, in order to raise the
temperature to a higher point; but this was refused, and it was said that if even a bend were put in the pipe the
furnace would stop working. These prejudices proved a serious difficulty in the way of our inventor, and
several more years passed before he was allowed to put a bend in the blastmain. After many years of
perseverance, he was, however, at length enabled to work out his plan into a definite shape at the Clyde Iron
Works, and its practical value was at once admitted. At the meeting of the Mechanical Engineers' Society
held in May, 1859, Mr. Neilson explained that his invention consisted solely in the principle of heating the
blast between the engine and the furnace, and was not associated with any particular construction of the
intermediate heating apparatus. This, he said, was the cause of its success; and in some respects it resembled
the invention of his countryman, James Watt, who, in connection with the steamengine, invented the plan of
condensing the steam in a separate vessel, and was successful in maintaining his invention by not limiting it
to any particular construction of the condenser. On the same occasion he took the opportunity of
acknowledging the firmness with which the English ironmasters had stood by him when attempts were made
to deprive him of the benefits of his invention; and to them he acknowledged he was mainly indebted for the
successful issue of the severe contests he had to undergo. For there were, of course, certain of the
ironmasters, both English and Scotch, supporters of the cause of free trade in others' inventions, who sought
to resist the patent, after it had come into general use, and had been recognised as one of the most valuable
improvements of modem times.*
[footnote...
Mr. Mushet described it as "a wonderful discovery," and one of the
"most novel and beautiful improvements in his time." Professor
Gregory of Aberdeen characterized it as "the greatest improvement
with which he was acquainted." Mr. Jessop, an extensive English iron
manufacturer, declared it to be "of as great advantage in the iron
trade as Arkwright's machinery was in the cottonspinning trade; and
Mr. Fairbairn, in his contribution on "Iron" in the Encyclopaedia
Britannica, says that it "has effected an entire revolution in the
iron industry of Great Britain, and forms the last era in the history
of this material."
...]
The patent was secured in 1828 for a term of fourteen years; but, as Mr. Neilson did not himself possess the
requisite capital to enable him to perfect the invention, or to defend it if attacked, he found it necessary to
invite other gentlemen, able to support him in these respects, to share its profits; retaining for himself only
threetenths of the whole. His partners were Mr. Charles Macintosh, Mr. Colin Dunlop, and Mr.John Wilson
of Dundyvan. The charge made by them was only a shilling a ton for all iron produced by the new process;
this low rate being fixed in order to ensure the introduction of the patent into general use, as well as to reduce
to a minimum the temptations of the ironmasters to infringe it.
The first trials of the process were made at the blastfurnaces of Clyde and Calder; from whence the use of
the hot blast gradually extended to the other ironmining districts. In the course of a few years every furnace
in Scotland, with one exception (that at Carron), had adopted the improvement; while it was also employed in
half the furnaces of England and Wales, and in many of the furnaces on the Continent and in America. In
course of time, and with increasing experience, various improvements were introduced in the process, more
particularly in the shape of the airheating vessels; the last form adopted being that of a congeries of tubes,
similar to the tubular arrangement in the boiler of the locomotive, by which the greatest extent of heating
surface was provided for the thorough heating of the air. By these modifications the temperature of the air
introduced into the furnace has been raised from 240 degrees to 600 degrees, or the temperature of melting
lead. To protect the nozzle of the airpipe as it entered the furnace against the action of the intense heat to
which it was subjected, a spiral pipe for a stream of cold water constantly to play in has been introduced
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within the sides of the iron tuyere through which the nozzle passes; by which means the tuyere is kept
comparatively cool, while the nozzle of the airpipe is effectually protected.*
[footnote...
The invention of the tubular airvessels and the watertuyere
belongs, we believe, to Mr. John Condie, sometime manager of the
Blair Iron Works.
...]
This valuable invention did not escape the usual fate of successful patents, and it was on several occasions the
subject of protracted litigation. The first action occurred in 1832; but the objectors shortly gave in, and
renewed their licence. In 1839, when the process had become generally adopted throughout Scotland, and,
indeed, was found absolutely essential for smelting the peculiar ores of that countrymore especially
Mushet's Black Banda powerful combination was formed amongst the ironmasters to resist the patent. The
litigation which ensued extended over five years, during which period some twenty actions were proceeding
in Scotland, and several in England. Three juries sat upon the subject at different times, and on three
occasions appeals were carried to the House of Lords. One jury trial occupied ten days, during which a
hundred and two witnesses were examined; the law costs on both sides amounting, it is supposed, to at least
40,000L. The result was, that the novelty and merit of Mr. Neilson's invention were finally established, and
he was secured in the enjoyment of the patent right.
We are gratified to add, that, though Mr. Neilson had to part with twothirds of the profits of the invention to
secure the capital and influence necessary to bring it into general use, he realized sufficient to enable him to
enjoy the evening of his life in peace and comfort. He retired from active business to an estate which he
purchased in 1851 in the Stewartry of Kirkcudbright, where he is found ready to lend a hand in every good
workwhether in agricultural improvement, railway extension, or the moral and social good of those about
him. Mindful of the success of his Workmen's Institution at the Glasgow GasWorks, he has, almost at his
own door, erected a similar Institution for the use of the parish in which his property is situated, the beneficial
effects of which have been very marked in the district. We may add that Mr. Neilson's merits have been
recognised by many eminent bodiesby the Institution of Civil Engineers, the Chemical Society, and
othersthe last honour conferred on him being his election as a Member of the Royal Society in 1846.
The invention of the hot blast, in conjunction with the discovery of the Black Band ironstone, has had an
extra ordinary effect upon the development of the ironmanufacture of Scotland. The coals of that country
are generally unfit for coking, and lose as much as 55 per cent. in the process. But by using the hot blast, the
coal could be sent to the blastfurnace in its raw state, by which a large saving of fuel was effected.*
[footnote...
Mr. Mushet says, "The greatest produce in iron per furnace with the
Black Band and cold blast never exceeded 60 tons aweek. The produce
per furnace now averages 90 tons aweek. Ten tons of this I attribute
to the use of raw pitcoal, and the other twenty tons to the use of
hot blast." [Papers on Iron and Steel, 127.] The produce per furnace
is now 200 tons aweek and upwards. The hot blast process was
afterwards applied to the making of iron with the anthracite or stone
coal of Wales; for which a patent was taken out by George Crane in
1836. Before the hot blast was introduced, anthracite coal would not
act as fuel in the blastfurnace. When put in, it merely had the
effect of putting the fire out. With the aid of the hot blast,
however, it now proves to be a most valuable fuel in smelting.
...]
Even coals of an inferior quality were by its means made available for the manufacture of iron. But one of the
peculiar qualities of the Black Band ironstone is that in many cases it contains sufficient coaly matter for
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CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT NEILSON. 83
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purposes of calcination, without any admixture of coal whatever. Before its discovery, all the iron
manufactured in Scotland was made from clayband; but the use of the latter has in a great measure been
discontinued wherever a sufficient supply of Black Band can be obtained. And it is found to exist very
extensively in most of the midland Scotch counties,the coal and iron measures stretching in a broad belt
from the Firth of Forth to the Irish Channel at the Firth of Clyde. At the time when the hot blast was invented,
the fortunes of many of the older works were at a low ebb, and several of them had been discontinued; but
they were speedily brought to life again wherever Black Band could be found. In 1829, the year after
Neilson's patent was taken out, the total make of Scotland was 29,000 tons. As fresh discoveries of the
mineral were made, in Ayrshire and Lanarkshire, new works were erected, until, in 1845, we find the
production of Scotch pigiron had increased to 475,000 tons. It has since increased to upwards of a million of
tons, nineteentwentieths of which are made from Black Band ironstone.*
[footnote...
It is stated in the North British Review for Nov. 1845, that "As in
Scotland every furnacewith the exception of one at Carronnow uses
the hot blast the saving on our present produce of 400,000 tons of
pigiron is 2,000,000 tons of coals, 200,000 tons of limestone, and
#650,000 sterling per annum." But as the Scotch produce is now above
a million tons of pigiron a year, the above figures will have to be
multiplied by 2 1/2 to give the present annual savings.
...]
Employment has thus been given to vast numbers of our industrial population, and the wealth and resources
of the Scotch iron districts have been increased to an extraordinary extent. During the last year there were 125
furnaces in blast throughout Scotland, each employing about 400 men in making an average of 200 tons a
week; and the money distributed amongst the workmen may readily be computed from the fact that, under the
most favourable circumstances, the cost of making iron in wages alone amounts to 36s. aton.*
[footnote...
Papers read by Mr. Ralph Moore, Mining Engineer, Glasgow, before the
Royal Scottish Society of Arts, Edin. 1861, pp. 13, 14.
...]
An immense additional value was given to all land in which the Black Band was found. Mr. Mushet mentions
that in 1839 the proprietor of the Airdrie estate derived a royalty of 16,500L. from the mineral, which had not
before its discovery yielded him one farthing. At the same time, many fortunes have been made by pushing
and energetic men who have of late years entered upon this new branch of industry. Amongst these may be
mentioned the Bairds of Gartsherrie, who vie with the Guests and Crawshays of South Wales, and have
advanced themselves in the course of a very few years from the station of small farmers to that of great
capitalists owning estates in many counties, holding the highest character commercial men, and ranking
among the largest employers of labour in the kingdom.
CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS.
"L'invention nestelle pas la poesie de la science? . . . Toutes les
grandes decouvertes portent avec elles la trace ineffacable d'une
pensee poetique. ll faut etre poete pour creer. Aussi, sommesnous
convaincus que si les puissantes machines, veritable source de la
production et de l'industrie de nos jours, doivent recevoir des
modifications radicales, ce sera a des hommes d'imagination, et non
point a dea hommes purement speciaux, que l'on devra cette
transformation."E. M. BATAILLE, Tr aite des Machines a Vapeur.
Tools have played a highly important part in the history of civilization. Without tools and the ability to use
them, man were indeed but a "poor, bare, forked animal,"worse clothed than the birds, worse housed than
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the beaver, worse fed than the jackal. "Weak in himself," says Carlyle, "and of small stature, he stands on a
basis, at most for the flattestsoled, of some half square foot, insecurely enough; has to straddle out his legs,
Jest the very wind supplant him. Feeblest of bipeds! Three quintals are a crushing load for him; the steer of
the meadow tosses him aloft like a waste rag. Nevertheless he can use tools, can devise tools: with these the
granite mountain melts into light dust before him; he kneads glowing iron as if it were soft paste; seas are his
smooth highway, winds and fire his unvarying steeds. Nowhere do you find him without tools: without tools
he is nothing; with tools he is all." His very first contrivances to support life were tools of the simplest and
rudest construction; and his latest achievements in the substitution of machinery for the relief of the human
hand and intellect are founded on the use of tools of a still higher order. Hence it is not without good reason
that man has by some philosophers been defined as A TOOLMAKING ANIMAL.
Tools, like everything else, had small beginnings. With the primitive stonehammer and chisel very little
could be done. The felling of a tree would occupy a workman a month, unless helped by the destructive
action of fire. Dwellings could not be built, the soil could not be tilled, clothes could not be fashioned and
made, and the hewing out of a boat was so tedious a process that the wood must have been far gone in decay
before it could be launched. It was a great step in advance to discover the art of working in metals, more
especially in steel, one of the few metals capable of taking a sharp edge and keeping it. From the date of this
discovery, working in wood and stone would be found comparatively easy; and the results must speedily have
been felt not only in the improvement of man's daily food, but in his domestic and social condition. Clothing
could then be made, the primitive forest could be cleared and tillage carried on; abundant fuel could be
obtained, dwellings erected, ships built, temples reared; every improvement in tools marking a new step in
the development of the human intellect, and a further stage in the progress of human civilization.
The earliest tools were of the simplest possible character, consisting principally of modifications of the
wedge; such as the knife, the shears (formed of two knives working on a joint), the chisel, and the axe. These,
with the primitive hammer, formed the principal stockintrade of the early mechanics, who were
handicraftsmen in the literal sense of the word. But the work which the early craftsmen in wood, stone, brass,
and iron, contrived to execute, sufficed to show how much expertness in the handling of tools will serve to
compensate for their mechanical imperfections. Workmen then sought rather to aid muscular strength than to
supersede it, and mainly to facilitate the efforts of manual skill. Another tool became added to those
mentioned above, which proved an additional source of power to the workman. We mean the Saw, which was
considered of so much importance that its inventor was honoured with a place among the gods in the
mythology of the Greeks. This invention is said to have been suggested by the arrangement of the teeth in the
jaw of a serpent, used by Talus the nephew of Daedalus in dividing a piece of wood. From the representations
of ancient tools found in the paintings at Herculaneum it appears that the framesaw used by the ancients
very nearly resembled that still in use; and we are informed that the tools employed in the carpenters' shops at
Nazareth at this day are in most respects the same as those represented in the buried Roman city. Another
very ancient tool referred to in the Bible and in Homer was the File, which was used to sharpen weapons and
implements. Thus the Hebrews "had a file for the mattocks, and for the coulters, and for the forks, and for the
axes, and to sharpen the goads."*
[footnote...
1 Samuel, ch. xiii. v. 21.
...]
When to these we add the adze, planeirons, the anger, and the chisel, we sum up the tools principally relied
on by the early mechanics for working in wood and iron.
Such continued to be the chief tools in use down almost to our own day. The smith was at first the principal
toolmaker; but special branches of trade were gradually established, devoted to toolmaking. So long,
however, as the workman relied mainly on his dexterity of hand, the amount of production was comparatively
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limited; for the number of skilled workmen was but small. The articles turned out by them, being the product
of tedious manual labour, were too dear to come into common use, and were made almost exclusively for the
richer classes of the community. It was not until machinery had been invented and become generally adopted
that many of the ordinary articles of necessity and of comfort were produced in sufficient abundance and at
such prices as enabled them to enter into the consumption of the great body of the people.
But every improver of tools had a long and difficult battle to fight; for any improvement in their effective
power was sure to touch the interests of some established craft. Especially was this the case with machines,
which are but tools of a more complete though complicated kind than those above described.
Take, for instance, the case of the Saw. The tedious drudgery of dividing timber by the old fashioned
handsaw is well known. To avoid it, some ingenious person suggested that a number of saws should be
fixed to a frame in a mill, so contrived as to work with a reciprocating motion, upwards and downwards, or
backwards and forwards, and that this frame so mounted should be yoked to the mill wheel, and the saws
driven by the power of wind or water. The plan was tried, and, as may readily be imagined, the amount of
effective work done by this machinesaw was immense, compared with the tedious process of sawing by
hand.
It will be observed, however, that the new method must have seriously interfered with the labour of the
handsawyers; and it was but natural that they should regard the establishment of the sawmills with
suspicion and hostility. Hence a long period elapsed before the handsawyers would permit the new
machinery to be set up and worked. The first sawmill in England was erected by a Dutchman, near London,
in 1663, but was shortly abandoned in consequence of the determined hostility of the workmen. More than a
century passed before a second sawmill was set up; when, in 1767, Mr. John Houghton, a London
timbermerchant, by the desire and with the approbation of the Society of Arts, erected one at Limehouse, to
be driven by wind. The work was directed by one James Stansfield, who had gone over to Holland for the
purpose of learning the art of constructing and managing the sawing machinery. But the mill was no sooner
erected than a mob assembled and razed it to the ground. The principal rioters having been punished, and the
loss to the proprietor having been made good by the nation, a new mill was shortly after built, and it was
suffered to work without further molestation.
Improved methods of manufacture have usually had to encounter the same kind of opposition. Thus, when
the Flemish weavers came over to England in the seventeenth century, bringing with them their skill and their
industry, they excited great jealousy and hostility amongst the native workmen. Their competition as
workmen was resented as an injury, but their improved machinery was regarded as a far greater source of
mischief. In a memorial presented to the king in 1621 we find the London weavers complaining of the
foreigners' competition, but especially that "they have made so bould of late as to devise engines for working
of tape, lace, ribbin, and such like, wherein one man doth more among them than 7 Englishe men can doe; so
as their cheap sale of commodities beggereth all our Englishe artificers of that trade, and enricheth them."*
[footnote...
State Papers, Dom. 1621, Vol. 88, No. 112.
...]
At a much more recent period new inventions have had to encounter serious rioting and machinebreaking
fury. Kay of the flyshuttle, Hargreaves of the spinningjenny, and Arkwright of the spinningframe, all had
to fly from Lancashire, glad to escape with their lives. Indeed, says Mr. Bazley, "so jealous were the people,
and also the legislature, of everything calculated to supersede men's labour, that when the Sankey Canal, six
miles long, near Warrington, was authorized about the middle of last century, it was on the express condition
that the boats plying on it should be drawn by men only!"*
[footnote...
Industrial Biography
CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS. 86
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Lectures on the Results of the Great Exhibition of 1851, 2nd Series,
117.
...]
Even improved agricultural tools and machines have had the same opposition to encounter; and in our own
time bands of rural labourers have gone from farm to farm breaking drillploughs, winnowing, threshing, and
other machines, down even to the common drills,not perceiving that if their policy had proved successful,
and tools could have been effectually destroyed, the human race would at once have been reduced to their
teeth and nails, and civilization summarily abolished.*
[footnote...
Dr. Kirwan, late President of the Royal Irish Academy, who had
travelled much on the continent of Europe, used to relate, when
speaking of the difficulty of introducing improvements in the arts
and manufactures, and of the prejudices entertained for old
practices, that, in Normandy, the farmers had been so long accustomed
to the use of plough's whose shares were made entirely of WOOD that
they could not be prevailed on to make trial of those with IRON; that
they considered them to be an idle and useless innovation on the
longestablished practices of their ancestors; and that they carried
these prejudices so far as to force the government to issue an edict
on the subject. And even to the last they were so obstinate in their
attachment to ploughshares of wood that a tumultuous opposition was
made to the enforcement of the edict, which for a short time
threatened a rebellion in the province. PARKES, Chemical Essays,
4th Ed. 473.
...]
It is, no doubt, natural that the ordinary class of workmen should regard with prejudice, if not with hostility,
the introduction of machines calculated to place them at a disadvantage and to interfere with their usual
employments; for to poor and not very farseeing men the loss of daily bread is an appalling prospect. But
invention does not stand still on that account. Human brains WILL work. Old tools are improved and new
ones invented, superseding existing methods of production, though the weak and unskilled may occasionally
be pushed aside or even trodden under foot. The consolation which remains is, that while the few suffer,
society as a whole is vastly benefitted by the improved methods of production which are suggested, invented,
and perfected by the experience of successive generations.
The living race is the inheritor of the industry and skill of all past times; and the civilization we enjoy is but
the sum of the useful effects of labour during the past centuries. Nihil per saltum. By slow and often painful
steps Nature's secrets have been mastered. Not an effort has been made but has had its influence. For no
human labour is altogether lost; some remnant of useful effect surviving for the benefit of the race, if not of
the individual. Even attempts apparently useless have not really been so, but have served in some way to
advance man to higher knowledge, skill, or discipline. "The loss of a position gained," says Professor
Thomson, "is an event unknown in the history of man's struggle with the forces of inanimate nature." A
single step won gives a firmer foothold for further effort. The man may die, but the race survives and
continues the work,to use the poet's simile, mounting on steppingstones of dead selves to higher selves.
Philarete Chasles, indeed, holds that it is the Human Race that is your true inventor: "As if to unite all
generations," he says, "and to show that man can only act efficiently by association with others, it has been
ordained that each inventor shall only interpret the first word of the problem he sets himself to solve, and that
every great idea shall be the RESUME of the past at the same time that it is the germ of the future." And
rarely does it happen that any discovery or invention of importance is made by one man alone. The threads of
inquiry are taken up and traced, one labourer succeeding another, each tracing it a little further, often without
apparent result. This goes on sometimes for centuries, until at length some man, greater perhaps than his
fellows, seeking to fulfil the needs of his time, gathers the various threads together, treasures up the gain of
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past successes and failures, and uses them as the means for some solid achievement, Thus Newton discovered
the law of gravitation, and thus James Watt invented the steamengine. So also of the Locomotive, of which
Robert Stephenson said, "It has not been the invention of any one man, but of a race of mechanical
engineers." Or, as Joseph Bramah observed, in the preamble to his second Lock patent, "Among the number
of patents granted there are comparatively few which can be called original so that it is difficult to say where
the boundary of one ends and where that of another begins."
The arts are indeed reared but slowly; and it was a wise observation of Lord Bacon that we are too apt to pass
those ladders by which they have been reared, and reflect the whole merit on the last new performer. Thus,
what is hailed as an original invention is often found to be but the result of a long succession of trials and
experiments gradually following each other, which ought rather to be considered as a continuous series of
achievements of the human mind than as the conquest of any single individual. It has sometimes taken
centuries of experience to ascertain the value of a single fact in its various bearings. Like man himself,
experience is feeble and apparently purposeless in its infancy, but acquires maturity and strength with age.
Experience, however, is not limited to a lifetime, but is the storedup wealth and power of our race. Even
amidst the death of successive generations it is constantly advancing and accumulating, exhibiting at the
same time the weakness and the power, the littleness and the greatness of our common humanity. And not
only do we who live succeed to the actual results of our predecessors' labours,to their works of learning
and of art, their inventions and discoveries, their tools and machines, their roads, bridges , canals, and
railways,but to the inborn aptitudes of blood and brain which they bequeath to us, to that "educability," so
to speak, which has been won for us by the labours of many generations, and forms our richest natural
heritage.
The beginning of most inventions is very remote. The first idea, born within some unknown brain, passes
thence into others, and at last comes forth complete, after a parturition, it may be, of centuries. One starts the
idea, another developes it, and so on progressively until at last it is elaborated and worked out in practice; but
the first not less than the last is entitled to his share in the merit of the invention, were it only possible to
measure and apportion it duly. Sometimes a great original mind strikes upon some new vein of hidden power,
and gives a powerful impulse to the inventive faculties of man, which lasts through generations. More
frequently, however, inventions are not entirely new, but modifications of contrivances previously known,
though to a few, and not yet brought into practical use. Glancing back over the history of mechanism, we
occasionally see an invention seemingly full born, when suddenly it drops out of sight, and we hear no more
of it for centuries. It is taken up de novo by some inventor, stimulated by the needs of his time, and falling
again upon the track, he recovers the old footmarks, follows them up, and completes the work.
There is also such a thing as inventions being born before their time the advanced mind of one generation
projecting that which cannot be executed for want of the requisite means; but in due process of time, when
mechanism has got abreast of the original idea, it is at length carried out; and thus it is that modern inventors
are enabled to effect many objects which their predecessors had tried in vain to accomplish. As Louis
Napoleon has said, "Inventions born before their time must remain useless until the level of common
intellects rises to comprehend them." For this reason, misfortune is often the lot of the inventor before his
time, though glory and profit may belong to his successors. Hence the gift of inventing not unfrequently
involves a yoke of sorrow. Many of the greatest inventors have lived neglected and died unrequited, before
their merits could be recognised and estimated. Even if they succeed, they often raise up hosts of enemies in
the persons whose methods they propose to supersede. Envy, malice, and detraction meet them in all their
forms; they are assailed by combinations of rich and unscrupulous persons to wrest from them the profits of
their ingenuity; and last and worst of all, the successful inventor often finds his claims to originality decried,
and himself branded as a copyist and a pirate.
Among the inventions born out of time, and before the world could make adequate use of them, we can only
find space to allude to a few, though they are so many that one is almost disposed to accept the words of
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Chaucer as true, that "There is nothing new but what has once been old;" or, as another writer puts it, "There
is nothing new but what has before been known and forgotten;" or, in the words of Solomon, "The thing that
hath been is that which shall be, and there is no new thing under the sun." One of the most important of these
is the use of Steam, which was well known to the ancients; but though it was used to grind drugs, to turn a
spit, and to excite the wonder and fear of the credulous, a long time elapsed before it became employed as a
useful motivepower. The inquiries and experiments on the subject extended through many ages. Friar
Bacon, who flourished in the thirteenth century, seems fully to have anticipated, in the following remarkable
passage, nearly all that steam could accomplish, as well as the hydraulic engine and the divingbell, though
the flying machine yet remains to be invented:
"I will now," says the Friar, "mention some of the wonderful works of art and nature in which there is nothing
of magic, and which magic could not perform. Instruments may be made by which the largest ships, with
only one man guiding them, will be carried with greater velocity than if they were full of sailors. Chariots
may be constructed that will move with incredible rapidity, without the help of animals. Instruments of flying
may be formed, in which a man, sitting at his ease and meditating on any subject, may beat the air with his
artificial wings, after the manner of birds. A small instrument may be made to raise or depress the greatest
weights. An instrument may be fabricated by which one man may draw a thousand men to him by force and
against their will; as also machines which will enable men to walk at the bottom of seas or rivers without
danger." It is possible that Friar Bacon derived his knowledge of the powers which he thus described from the
traditions handed down of former inventions which had been neglected and allowed to fall into oblivion; for
before the invention of printing, which enabled the results of investigation and experience to be treasured up
in books, there was great risk of the inventions of one age being lost to the succeeding generations. Yet
Disraeli the elder is of opinion that the Romans had invented printing without being aware of it; or perhaps
the senate dreaded the inconveniences attending its use, and did not care to deprive a large body of scribes of
their employment. They even used stereotypes, or immovable printingtypes, to stamp impressions on their
pottery, specimens of which still exist. In China the art of printing is of great antiquity. Lithography was well
known in Germany, by the very name which it still bears, nearly three hundred years before Senefelder
reinvented it; and specimens of the ancient art are yet to be seen in the Royal Museum at Munich.*
[footnote...
EDOUARD FOURNIER, VieuxNeuf, i. 339.
...]
Steamlocomotion by sea and land, had long been dreamt of and attempted. Blasco de Garay made his
experiment in the harbour of Barcelona as early as 1543; Denis Papin made a similar attempt at Cassel in
1707; but it was not until Watt had solved the problem of the steamengine that the idea of the steamboat
could be developed in practice, which was done by Miller of Dalswinton in 1788. Sages and poets have
frequently foreshadowed inventions of great social moment. Thus Dr. Darwin's anticipation of the
locomotive, in his Botanic Garden, published in 1791, before any locomotive had been invented, might
almost be regarded as prophetic:
Soon shall thy arm, unconquered Steam! afar
Drag the slow barge, and drive the rapid car.
Denis Papin first threw out the idea of atmospheric locomotion; and Gauthey, another Frenchman, in 1782
projected a method of conveying parcels and merchandise by subterraneous tubes,*
[footnote...
Memoires de l' Academie des Sciences, 6 Feb. 1826.
...]
after the method recently patented and brought into operation by the London Pneumatic Despatch Company.
The balloon was an ancient Italian invention, revived by Mongolfier long after the original had been
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forgotten. Even the reaping machine is an old invention revived. Thus Barnabe Googe, the translator of a
book from the German entitled 'The whole Arte and Trade of Husbandrie,' published in 1577, in the reign of
Elizabeth, speaks of the reapingmachine as a wornout inventiona thing "which was woont to be used in
France. The device was a lowe kinde of carre with a couple of wheeles, and the frunt armed with sharpe
syckles, whiche, forced by the beaste through the corne, did cut down al before it. This tricke," says Googe,
"might be used in levell and champion countreys; but with us it wolde make but illfavoured woorke."*
[footnote...
Farmer's Magazine, 1817, No. ixxi. 291.
...]
The Thames Tunnel was thought an entirely new manifestation of engineering genius; but the tunnel under
the Euphrates at ancient Babylon, and that under the wide mouth of the harbour at Marseilles (a much more
difficult work), show that the ancients were beforehand with us in the art of tunnelling. Macadamized roads
are as old as the Roman empire; and suspension bridges, though comparatively new in Europe, have been
known in China for centuries.
There is every reason to believeindeed it seems clear that the Romans knew of gunpowder, though they
only used it for purposes of fireworks; while the secret of the destructive Greek fire has been lost altogether.
When gunpowder came to be used for purposes of war, invention busied itself upon instruments of
destruction. When recently examining the Museum of the Arsenal at Venice, we were surprised to find
numerous weapons of the fifteenth and sixteenth centuries embodying the most recent English improvements
in arms, such as revolving pistols, rifled muskets, and breechloading cannon. The latter, embodying Sir
William Armstrong's modem idea, though in a rude form, had been fished up from the bottom of the Adriatic,
where the ship armed with them had been sunk hundreds of years ago. Even Perkins's steamgun was an old
invention revived by Leonardo da Vinci and by him attributed to Archimedes.*
[footnote...
VieuxNeuf, i. 228; Inventa NovaAntiqua, 742.
...]
The Congreve rocket is said to have an Eastern origin, Sir William Congreve having observed its destructive
effects when employed by the forces under Tippoo Saib in the Mahratta war, on which he adopted and
improved the missile, and brought out the invention as his own.
Coalgas was regularly used by the Chinese for lighting purposes long before it was known amongst us.
Hydropathy was generally practised by the Romans, who established baths wherever they went. Even
chloroform is no new thing. The use of ether as an anaesthetic was known to Albertus Magnus, who
flourished in the thirteenth century; and in his works he gives a recipe for its preparation. In 1681 Denis
Papin published his Traite des Operations sans Douleur, showing that he had discovered methods of
deadening pain. But the use of anaesthetics is much older than Albertus Magnus or Papin; for the ancients
had their nepenthe and mandragora; the Chinese their mayo, and the Egyptians their hachisch (both
preparations of Cannabis Indica), the effects of which in a great measure resemble those of chloroform. What
is perhaps still more surprising is the circumstance that one of the most elegant of recent inventions, that of
sunpainting by the daguerreotype, was in the fifteenth century known to Leonardo da Vinci,*
[footnote...
VieuxNeuf, i. 19. See also Inventa NovaAntiqua, 803.
...]
whose skill as an architect and engraver, and whose accomplishments as a chemist and natural philosopher,
have been almost entirely overshadowed by his genius as a painter.*
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[footnote...
Mr. Hallam, in his Introduction to the History of Europe, pronounces
the following remarkable eulogium on this extraordinary genius:
"If any doubt could be harboured, not only as to the right of
Leonardo da Vinci to stand as 'the first name of the fifteenth
century, which is beyond all doubt, but as to his originality in so
many discoveries, which probably no one man, especially in such
circumstances, has ever made, it must be on an hypothesis not very
untenable, that some parts of physical science had already attained a
height which mere books do not record." "Unpublished MSS. by Leonado
contain discoveries and anticipations of discoveries," says Mr.
Hallam, "within the compass of a few pages, so as to strike us with
something like the awe of preternatural knowledge."
...]
The idea, thus early born, lay in oblivion until 1760, when the daguerreotype was again clearly indicated in a
book published in Paris, written by a certain Tiphanie de la Roche, under the anagrammatic title of Giphantie.
Still later, at the beginning of the present century, we find Thomas Wedgwood, Sir Humphry Davy, and
James Watt, making experiments on the action of light upon nitrate of silver; and only within the last few
months a silvered copperplate has been found amongst the old household lumber of Matthew Boulton
(Watt's partner), having on it a representation of the old premises at Soho, apparently taken by some such
process.*
[footnote...
The plate is now to be seen at the Museum of Patents at South
Kensington. In the account which has been published of the above
discovery it is stated that "an old man of ninety (recently dead or
still alive) recollected, or recollects, that Watt and others used to
take portraits of people in a dark (?) room; and there is a letter
extant of Sir William Beechey, begging the Lunar Society to desist
from these experiments, as, were the process to succeed, it would
ruin portraitpainting."
...]
In like manner the invention of the electric telegraph, supposed to be exclusively modern, was clearly
indicated by Schwenter in his Delasements PhysicoMathematiques, published in 1636; and he there pointed
out how two individuals could communicate with each other by means of the magnetic needle. A century
later, in 1746, Le Monnier exhibited a series of experiments in the Royal Gardens at Paris, showing how
electricity could be transmitted through iron wire 950 fathoms in length; and in 1753 we find one Charles
Marshall publishing a remarkable description of the electric telegraph in the Scots Magazine, under the title
of 'An expeditions Method of conveying Intelligence.' Again, in 1760, we find George Louis Lesage,
professor of mathematics at Geneva, promulgating his invention of an electric telegraph, which he eventually
completed and set to work in 1774. This instrument was composed of twentyfour metallic wires, separate
from each other and enclosed in a nonconducting substance. Each wire ended in a stalk mounted with a little
ball of elderwood suspended by a silk thread. When a stream of electricity, no matter how slight., was sent
through the wire, the elderball at the opposite end was repelled, such movement designating some letter of
the alphabet. A few years later we find Arthur Young, in his Travels in France, describing a similar machine
invented by a M. Lomond of Paris, the action of which he also describes.*
[footnote...
"l6th Oct.l787. In the evening to M. Lomond, a very ingenious and
inventive mechanic, who has made an improvement of the jenny for
spinning cotton. Common machines are said to make too hard a thread
for certain fabrics, but this forms it loose and spongy. In
electricity he has made a remarkable discovery: you write two or
three words on a paper; he takes it with him into a room, and turns a
machine inclosed in a cylindrical case, at the top of which is an
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electrometer, a small fine pith ball; a wire connects with a similar
cylinder and electrometer in a distant apartment; and his wife, by
remarking the corresponding motions of the ball, writes down the
words they indicate; from which it appears that he has formed an
alphabet of motions. As the length of the wire makes no difference in
the effect, a correspondence might be carried on at any distance:
within and without a besieged town, for instance; or for a purpose
much more worthy, and a thousand times more harmless, between two
lovers prohibited or prevented from any better connexion. Whatever
the use may be, the invention is beautiful."Arthur Young's Travels
in France in 178789. London, 1792, 4to. ed. p. 65.
...]
In these and similar cases, though the idea was born and the model of the invention was actually made, it still
waited the advent of the scientific mechanical inventor who should bring it to perfection, and embody it in a
practical working form.
Some of the most valuable inventions have descended to us without the names of their authors having been
preserved. We are the inheritors of an immense legacy of the results of labour and ingenuity, but we know not
the names of our benefactors. Who invented the watch as a measurer of time? Who invented the fast and
loose pulley? Who invented the eccentric? Who, asks a mechanical inquirer,*
[footnote...
Mechanic's Magazine, 4th Feb. 1859.
...]
"invented the method of cutting screws with stocks and dies? Whoever he might be, he was certainly a great
benefactor of his species. Yet (adds the writer) his name is not known, though the invention has been so
recent." This is not, however, the case with most modern inventions, the greater number of which are more or
less disputed. Who was entitled to the merit of inventing printing has never yet been determined. Weber and
Senefelder both laid claim to the invention of lithography, though it was merely an old German art revived.
Even the invention of the pennypostage system by Sir Rowland Hill is disputed; Dr. Gray of the British
Museum claiming to be its inventor, and a French writer alleging it to be an old French invention.*
[footnote...
A writer in the Monde says: "The invention of postagestamps. is far
from being so modern as is generally supposed. A postal regulation in
France of the year 1653, which has recently come to light, gives
notice of the creation of prepaid tickets to be used for Paris
instead of money payments. These tickets were to be dated and
attached to the letter or wrapped round it, in such a manner that the
postman could remove and retain them on delivering the missive. These
franks were to be sold by the porters of the convents, prisons,
colleges, and other public institutions, at the price of one sou."
...]
The invention of the steamboat has been claimed on behalf of Blasco de Garay, a Spaniard, Papin, a
Frenchman, Jonathan Hulls, an Englishman, and Patrick Miller of Dalswinton, a Scotchman. The invention of
the spinning machine has been variously attributed to Paul, Wyatt, Hargreaves, Higley, and Arkwright. The
invention of the balancespring was claimed by Huyghens, a Dutchman, Hautefeuille, a Frenchman, and
Hooke, an Englishman. There is scarcely a point of detail in the locomotive but is the subject of dispute. Thus
the invention of the blastpipe is claimed for Trevithick, George Stephenson, Goldsworthy Gurney, and
Timothy Hackworth; that of the tubular boiler by Seguin, Stevens, Booth, and W. H. James; that of the
linkmotion by John Gray, Hugh Williams, and Robert Stephenson.
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Indeed many inventions appear to be coincident. A number of minds are working at the same time in the
same track, with the object of supplying some want generally felt; and, guided by the same experience, they
not unfrequently arrive at like results. It has sometimes happened that the inventors have been separated by
great distances, so that piracy on the part of either was impossible. Thus Hadley and Godfrey almost
simultaneously invented the quadrant, the one in London, the other in Philadelphia; and the process of
electrotyping was invented at the same time by Mr. Spencer, a working chemist at Liverpool, and by
Professor Jacobi at St. Petersburg. The safetylamp was a coincident invention, made about the same time by
Sir Humphry Davy and George Stephenson; and perhaps a still more remarkable instance of a coincident
discovery was that of the planet Neptune by Leverrier at Paris, and by Adams at Cambridge.
It is always difficult to apportion the due share of merit which belongs to mechanical inventors, who are
accustomed to work upon each other's hints and suggestions, as well as by their own experience. Some idea
of this difficulty may be formed from the fact that, in the course of our investigations as to the origin of the
planing machineone of the most useful of modern toolswe have found that it has been claimed on behalf
of six inventorsFox of Derby, Roberts of Manchester, Matthew Murray of Leeds, Spring of Aberdeen,
Clement and George Rennie of London; and there may be other claimants of whom we have not yet heard.
But most mechanical inventions are of a very composite character, and are led up to by the labour and the
study of a long succession of workers. Thus Savary and Newcomen led up to Watt; Cugnot, Murdock, and
Trevithick to the Stephensons; and Maudslay to Clement, Roberts, Nasmyth, Whitworth, and many more
mechanical inventors. There is scarcely a process in the arts but has in like manner engaged mind after mind
in bringing it to perfection. "There is nothing," says Mr. Hawkshaw, "really worth having that man has
obtained, that has not been the result of a combined and gradual process of investigation. A gifted individual
comes across some old footmark, stumbles on a chain of previous research and inquiry. He meets, for
instance, with a machine, the result of much previous labour; he modifies it, pulls it to pieces, constructs and
reconstructs it, and by further trial and experiment he arrives at the long soughtfor result."*
[footnote...
Inaugural Address delivered before the Institution of Civil
Engineers, l4th Jan. 1862.
...]
But the making of the invention is not the sole difficulty. It is one thing to invent, said Sir Marc Brunel, and
another thing to make the invention work. Thus when Watt, after long labour and study, had brought his
invention to completion, he encountered an obstacle which has stood in the way of other inventors, and for a
time prevented the introduction of their improvements, if not led to their being laid aside and abandoned.
This was the circumstance that the machine projected was so much in advance of the mechanical capability of
the age that it was with the greatest difficulty it could be executed. When labouring upon his invention at
Glasgow, Watt was baffled and thrown into despair by the clumsiness and incompetency of his workmen.
Writing to Dr. Roebuck on one occasion, he said, "You ask what is the principal hindrance in erecting
engines? It is always the smithwork." His first cylinder was made by a whitesmith, of hammered iron
soldered together, but having used quicksilver to keep the cylinder airtight, it dropped through the
inequalities into the interior, and "played the devil with the solder." Yet, inefficient though the whitesmith
was, Watt could ill spare him, and we find him writing to Dr. Roebuck almost in despair, saying, "My old
whiteiron man is dead!" feeling his loss to be almost irreparable. His next cylinder was cast and bored at
Carron, but it was so untrue that it proved next to useless. The piston could not be kept steam tight,
notwithstanding the various expedients which were adopted of stuffing it with paper, cork, putty, pasteboard,
and old hat. Even after Watt had removed to Birmingham, and he had the assistance of Boulton's best
workmen, Smeaton expressed the opinion, when he saw the engine at work, that notwithstanding the
excellence of the invention, it could never be brought into general use because of the difficulty of getting its
various parts manufactured with sufficient precision. For a long time we find Watt, in his letters, complaining
to his partner of the failure of his engines through "villainous bad workmanship." Sometimes the cylinders,
when cast, were found to be more than an eighth of an inch wider at one end than the other; and under such
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circumstances it was impossible the engine could act with precision. Yet better work could not be had.
Firstrate workmen in machinery did not as yet exist; they were only in process of education. Nearly
everything had to be done by hand. The tools used were of a very imperfect kind. A few illconstructed
lathes, with some drills and boringmachines of a rude sort, constituted the principal furniture of the
workshop. Years after, when Brunel invented his blockmachines, considerable time elapsed before he could
find competent mechanics to construct them, and even after they had been constructed he had equal difficulty
in finding competent hands to work them.*
[footnote...
BEAMISH'S Memoir of Sir I. M. Brunel, 79, 80.
...]
Watt endeavoured to remedy the defect by keeping certain sets of workmen to special classes of work,
allowing them to do nothing else. Fathers were induced to bring up their sons at the same bench with
themselves, and initiate them in the dexterity which they had acquired by experience; and at Soho it was not
unusual for the same precise line of work to be followed by members of the same family for three
generations. In this way as great a degree of accuracy of a mechanical kind was arrived at was practicable
under the circumstances. But notwithstanding all this care, accuracy of fitting could not be secured so long as
the manufacture of steamengines was conducted mainly by hand. There was usually a considerable waste of
steam, which the expedients of chewed paper and greased hat packed outside the piston were insufficient to
remedy; and it was not until the invention of automatic machinetools by the mechanical engineers about to
be mentioned, that the manufacture of the steamengine became a matter of comparative ease and certainty.
Watt was compelled to rest satisfied with imperfect results, arising from imperfect workmanship. Thus,
writing to Dr. Small respecting a cylinder 18 inches in diameter, he said, "at the worst place the long diameter
exceeded the short by only threeeighths of an inch." How different from the state of things at this day, when
a cylinder five feet wide will be rejected as a piece of imperfect workmanship if it be found to vary in any
part more than the 80th part of an inch in diameter!
Not fifty years since it was a matter of the utmost difficulty to set an engine to work, and sometimes of equal
difficulty to keep it going. Though fitted by competent workmen, it often would not go at all. Then the
foreman of the factory at which it was made was sent for, and he would almost live beside the engine for a
month or more; and after easing her here and screwing her up there, putting in a new part and altering an old
one, packing the piston and tightening the valves, the machine would at length begot to work.*
[footnote...
There was the same clumsiness in all kinds of millwork before the
introduction of machinetools. We have heard of a piece of machinery
of the old school, the wheels of which, when set to work, made such a
clatter that the owner feared the engine would fall to pieces. The
foreman who set it agoing, after working at it until he was almost in
despair, at last gave it up, saving, "I think we had better leave the
cogs to settle their differences with one another: they will grind
themselves right in time!"
...]
Now the case is altogether different. The perfection of modern machinetools is such that the utmost possible
precision is secured, and the mechanical engineer can calculate on a degree of exactitude that does not admit
of a deviation beyond the thousandth part of an inch. When the powerful oscillating engines of the 'Warrior'
were put on board that ship, the parts, consisting of some five thousand separate pieces, were brought from
the different workshops of the Messrs. Penn and Sons, where they had been made by workmen who knew not
the places they were to occupy, and fitted together with such precision that so soon as the steam was raised
and let into the cylinders, the immense machine began as if to breathe and move like a living creature,
stretching its huge arms like a newborn giant, and then, after practising its strength a little and proving its
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soundness in body and limb, it started off with the power of above a thousand horses to try its strength in
breasting the billows of the North Sea.
Such are among the triumphs of modern mechanical engineering, due in a great measure to the perfection of
the tools by means of which all works in metal are now fashioned. These tools are themselves among the
most striking results of the mechanical invention of the day. They are automata of the most perfect kind,
rendering the engine and machinemaker in a great measure independent of inferior workmen. For the
machine tools have no unsteady hand, are not careless nor clumsy, do not work by rule of thumb, and cannot
make mistakes. They will repeat their operations a thousand times without tiring, or varying one hair's
breadth in their action; and will turn out, without complaining, any quantity of work, all of like accuracy and
finish. Exercising as they do so remarkable an influence on the development of modem industry, we now
propose, so far as the materials at our disposal will admit, to give an account of their principal inventors,
beginning with the school of Bramah.
CHAPTER XI. JOSEPH BRAMAH.
"The great Inventor is one who has walked forth upon the industrial
world, not from universities, but from hovels; not as clad in silks
and decked with honours, but as clad in fustian and grimed with soot
and oil."ISAAC TAYLOR, Ultimate Civilization.
The inventive faculty is so strong in some men that it may be said to amount to a passion, and cannot be
restrained. The saying that the poet is born, not made, applies with equal force to the inventor, who, though
indebted like the other to culture and improved opportunities, nevertheless invents and goes on inventing
mainly to gratify his own instinct. The inventor, however, is not a creator like the poet, but chiefly a
finderout. His power consists in a great measure in quick perception and accurate observation, and in seeing
and foreseeing the effects of certain mechanical combinations. He must possess the gift of insight, as well as
of manual dexterity, combined with the indispensable qualities of patience and perseverance,for though
baffled, as he often is, he must be ready to rise up again unconquered even in the moment of defeat. This is
the stuff of which the greatest inventors have been made. The subject of the following memoir may not be
entitled to take rank as a firstclass inventor, though he was a most prolific one; but, as the founder of a
school from which proceeded some of the most distinguished mechanics of our time, he is entitled to a
prominent place in this series of memoirs.
Joseph Bramah was born in 1748 at the village of Stainborough, near Barnsley in Yorkshire, where his father
rented a small farm under Lord Strafford. Joseph was the eldest of five children, and was early destined to
follow the plough. After receiving a small amount of education at the village school, he was set to work upon
the farm. From an early period he showed signs of constructive skill. When a mere boy, he occupied his
leisure hours in making musical instruments, and he succeeded in executing some creditable pieces of work
with very imperfect tools. A violin, which he made out of a solid block of wood, was long preserved as a
curiosity. He was so fortunate as to make a friend of the village blacksmith, whose smithy he was in the
practice of frequenting. The smith was an ingenious workman, and, having taken a liking for the boy, he
made sundry tools for him out of old files and razor blades; and with these his fiddle and other pieces of work
were mainly executed.
Joseph might have remained a ploughman for life, but for an accident which happened to his right ankle at
the age of 16, which unfitted him for farmwork. While confined at home disabled he spent his time in
carving and making things in wood; and then it occurred to him that, though he could not now be a
ploughman, he might be a mechanic. When sufficiently recovered, he was accordingly put apprentice to one
Allott, the village carpenter, under whom he soon became an expert workman. He could make ploughs,
windowframes, or fiddles, with equal dexterity. He also made violoncellos, and was so fortunate as to sell
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one of his making for three guineas, which is still reckoned a good instrument. He doubtless felt within him
the promptings of ambition, such as every good workman feels, and at all events entertained the desire of
rising in his trade. When his time was out, he accordingly resolved to seek work in London, whither he made
the journey on foot. He soon found work at a cabinetmaker's, and remained with him for some time, after
which he set up business in a very small way on his own account. An accident which happened to him in the
course of his daily work, again proved his helper, by affording him a degree of leisure which he at once
proceeded to turn to some useful account. Part of his business consisted in putting up waterclosets, after a
method invented or improved by a Mr. Allen; but the article was still very imperfect; and Bramah had long
resolved that if he could only secure some leisure for the purpose, he would contrive something that should
supersede it altogether. A severe fall which occurred to him in the course of his business, and laid him up,
though very much against his will, now afforded him the leisure which he desired, and he proceeded to make
his proposed invention. He took out a patent for it in 1778, describing himself in the specification as "of
Cross Court, Carnaby Market [Golden Square], Middlesex, Cabinet Maker." He afterwards removed to a
shop in Denmark Street, St. Giles's, and while there he made a further improvement in his invention by the
addition of a water cock, which he patented in 1783. The merits of the machine were generally recognised,
and before long it came into extensive use, continuing to be employed, with but few alterations, until the
present day. His circumstances improving with the increased use of his invention, Bramah proceeded to
undertake the manufacture of the pumps, pipes, required for its construction; and, remembering his friend the
Yorkshire blacksmith, who had made his first tools for him out of the old files and razorblades, he sent for
him to London to take charge of his blacksmith's department, in which he proved a most useful assistant. As
usual, the patent was attacked by pirates so soon as it became productive, and Bramah was under the
necessity, on more than one occasion, of defending his property in the invention, in which he was completely
successful.
We next find Bramah turning his attention to the invention of a lock that should surpass all others then
known. The locks then in use were of a very imperfect character, easily picked by dexterous thieves, against
whom they afforded little protection. Yet locks are a very ancient invention, though, as in many other cases,
the art of making them seems in a great measure to have become lost, and accordingly had to be found out
anew. Thus the tumbler lockwhich consists in the use of moveable impediments acted on by the proper key
only, as contradistinguished from the ordinary ward locks, where the impediments are fixed appears to
have been well known to the ancient Egyptians, the representation of such a lock being found sculptured
among the basreliefs which decorate the great temple at Karnak. This kind of lock was revived, or at least
greatly improved, by a Mr. Barron in 1774, and it was shortly after this time that Bramah directed his
attention to the subject. After much study and many experiments, he contrived a lock more simple, more
serviceable, as well as more secure, than Barron's, as is proved by the fact that it has stood the test of nearly
eighty years' experience,*
[footnote...
The lock invented by Bramah was patented in 1784. Mr. Bramah himself
fully set forth the specific merits of the invention in his
Dissertation on the Construction of Locks. In a second patent, taken
out by him in 1798, he amended his first with the object of
preventing the counterfeiting of keys, and suspending the office of
the lock until the key was again in the possession of the owner. This
he effected by enabling the owner so to alter the sliders as to
render the lock inaccessible to such key if applied by any other
person but himself, or until the sliders had been rearranged so as to
admit of its proper action. We may mention in passing that the
security of Bramah's locks depends on the doctrine of combinations,
or multiplication of numbers into each other, which is known to
increase in the most rapid proportion. Thus, a lock of five slides
admits of 3,000 variations, while one of eight will have no less than
1,935,360 changes; in other words, that number of attempts at making
a key, or at picking it, may be made before it can be opened.
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CHAPTER XI. JOSEPH BRAMAH. 96
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...]
and still holds its ground. For a long time, indeed, Bramah's lock was regarded as absolutely inviolable, and it
remained unpicked for sixtyseven years until Hobbs the American mastered it in 1851. A notice had long
been exhibited in Bramah's shopwindow in Piccadilly, offering 200L. to any one who should succeed in
picking the patent lock. Many tried, and all failed, until Hobbs succeeded, after sixteen days' manipulation of
it with various elaborate instruments. But the difficulty with which the lock was picked showed that, for all
ordinary purposes, it might be pronounced impregnable.
The new locks were machines of the most delicate kind, the action of which depended in a great measure
upon the precision with which the springs, sliders, levers, barrels, and other parts were finished. The merits of
the invention being generally admitted, there was a considerable demand for the locks, and the necessity thus
arose for inventing a series of original machinetools to enable them to be manufactured in sufficient
quantities to meet the demand. It is probable, indeed, that, but for the contrivance of such tools, the lock
could never have come in to general use, as the skill of handworkmen, no matter how experienced, could
not have been relied upon for turning out the article with that degree of accuracy and finish in all the parts
which was indispensable for its proper action. In conducting the manufacture throughout, Bramah was greatly
assisted by Henry Maudslay, his foreman, to whom he was in no small degree indebted for the contrivance of
those toolmachines which enabled him to carry on the business of lockmaking with advantage and profit.
Bramah's indefatigable spirit of invention was only stimulated to fresh efforts by the success of his lock; and
in the course of a few years we find him entering upon a more important and original line of action than he
had yet ventured on. His patent of 1785 shows the direction of his studies. Watt had invented his
steamengine, which was coming into general use; and the creation of motivepower in various other forms
became a favourite subject of inquiry with inventors. Bramah's first invention with this object was his
Hydrostatic Machine, founded on the doctrine of the equilibrium of pressure in fluids, as exhibited in the well
known 'hydrostatic paradox.' In his patent of 1785, in which he no longer describes himself as Cabinet maker,
but 'Engine maker' of Piccadilly, he indicated many inventions, though none of them came into practical
use,such as a Hydrostatical Machine and Boiler, and the application of the power produced by them to the
drawing of carriages, and the propelling of ships by a paddlewheel fixed in the stern of the vessel, of which
drawings are annexed to the specification; but it was not until 1795 that he patented his Hydrostatic or
Hydraulic Press.
Though the principle on which the Hydraulic Press is founded had long been known, and formed the subject
of much curious speculation, it remained unproductive of results until a comparatively recent period, when
the idea occurred of applying it to mechanical purposes. A machine of the kind was indeed proposed by
Pascal, the eminent philosopher, in 1664, but more than a century elapsed before the difficulties in the way of
its construction were satisfactorily overcome. Bramah's machine consists of a large and massive cylinder, in
which there works an accuratelyfitted solid piston or plunger. A forcingpump of very small bore
communicates with the bottom of the cylinder, and by the action of the pumphandle or lever, exceeding
small quantities of water are forced in succession beneath the piston in the large cylinder, thus gradually
raising it up, and compressing bodies whose bulk or volume it is intended to reduce. Hence it is most
commonly used as a packingpress, being superior to every other contrivance of the kind that has yet been
invented; and though exercising a prodigious force, it is so easily managed that a boy can work it. The
machine has been employed on many extraordinary occasions in preference to other methods of applying
power. Thus Robert Stephenson used it to hoist the gigantic tubes of the Britannia Bridge into their bed,*
[footnote...
The weight raised by a single press at the Britannia Bridge was 1144
tons.
...]
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CHAPTER XI. JOSEPH BRAMAH. 97
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and Brunel to launch the Great Eastern steamship from her cradles. It has also been used to cut bars of iron, to
draw the piles driven in forming coffer dams, and to wrench up trees by the roots, all of which feats it
accomplishes with comparative ease.
The principal difficulty experienced in constructing the hydraulic press before the time of Bramah arose from
the tremendous pressure exercised by the pump, which forced the water through between the solid piston and
the side of the cylinder in which it worked in such quantities as to render the press useless for practical
purposes. Bramah himself was at first completely baffled by this difficulty. It will be observed that the
problem was to secure a joint sufficiently free to let the piston slide up through it, and at the same time so
watertight as to withstand the internal force of the pump. These two conditions seemed so conflicting that
Bramah was almost at his wit's end, and for a time despaired of being able to bring the machine to a state of
practical efficiency. None but those who have occupied themselves in the laborious and often profitless task
of helping the world to new and useful machines can have any idea of the tantalizing anxiety which arises
from the apparently petty stumblingblocks which for awhile impede the realization of a great idea in
mechanical invention. Such was the case with the watertight arrangement in the hydraulic press. In his early
experiments, Bramah tried the expedient of the ordinary stuffingbox for the purpose of securing the required
water tightness' That is, a coil of hemp on leather washers was placed in a recess, so as to fit tightly round the
moving ram or piston, and it was further held in its place by means of a compressing collar forced hard down
by strong screws. The defect of this arrangement was, that, even supposing the packing could be made
sufficiently tight to resist the passage of the water urged by the tremendous pressure from beneath, such was
the grip which the compressed material took of the ram of the press, that it could not be got to return down
after the water pressure had been removed.
In this dilemma, Bramah's everready workman, Henry Maudslay, came to his rescue. The happy idea
occurred to him of employing the pressure of the water itself to give the requisite watertightness to the
collar. It was a flash of commonsense genius beautiful through its very simplicity. The result was
Maudslay's selftightening collar, the action of which a few words of description will render easily
intelligible. A collar of sound leather, the convex side upwards and the concave downwards, was fitted into
the recess turned out in the neck of the presscylinder, at the place formerly used as a stuffingbox .
Immediately on the high pressure water being turned on, it forced its way into the leathern concavity and
'flapped out' the bent edges of the collar; and, in so doing, caused the leather to apply itself to the surface of
the rising ram with a degree of closeness and tightness so as to seal up the joint the closer exactly in
proportion to the pressure of the water in its tendency to escape. On the other hand, the moment the pressure
was let off and the ram desired to return, the collar collapsed and the ram slid gently down, perfectly free and
yet perfectly watertight. Thus, the former tendency of the water to escape by the side of the piston was by
this most simple and elegant selfadjusting contrivance made instrumental to the perfectly efficient action of
the machine; and from the moment of its invention the hydraulic press took its place as one of the grandest
agents for exercising power in a concentrated and tranquil form.
Bramah continued his useful labours as an inventor for many years. His study of the principles of hydraulics,
in the course of his invention of the press, enabled him to introduce many valuable improvements in
pumpingmachinery. By varying the form of the piston and cylinder he was enabled to obtain a rotary
motion,*
[footnote...
Dr. Thomas Young, in his article on Bramah in the Encyclopaedia
Britannica, describes the "rotative principle" as consisting in
making the part which acts immediately on the water in the form of a
slider, "sweeping round a cylindrical cavity, and kept in its place
by means of an eccentric groove; a contrivance which was probably
Bramah's own invention, but which had been before described, in a
form nearly similar, by Ramelli, Canalleri, Amontons, Prince Rupert,
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CHAPTER XI. JOSEPH BRAMAH. 98
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and Dr. Hooke.
...]
which he advantageously applied to many purposes. Thus he adopted it in the well known fireengine, the
use of which has almost become universal. Another popular machine of his is the beerpump, patented in
1797, by which the publican is enabled to raise from the casks in the cellar beneath, the various liquors sold
by him over the counter. He also took out several patents for the improvement of the steamengine, in which,
however, Watt left little room for other inventors; and hence Bramah seems to have entertained a grudge
against Watt, which broke out fiercely in the evidence given by him in the case of Boulton and Watt versus
Hornblower and Maberly, tried in December 1796. On that occasion his temper seems to have got the better
of his judgment, and he was cut short by the judge in the attempt which he then made to submit the contents
of the pamphlet subsequently published by him in the form of a letter to the judge before whom the case was
tried.*
[footnote...
A Letter to the Right Hon. Sir James Eyre, Lord Chief Justice
of the Common Pleas, on the subject of the cause Boulton and
Watt v. Hornblower and Maberly, for Infringement on Mr. Watt's Patent
for an Improvement of the Steam Engine. By Joseph Bramah, Engineer.
London, 1797.
...]
In that pamphlet he argued that Watt's specification had no definite meaning; that it was inconsistent and
absurd, and could not possibly be understood; that the proposal to work steamengines on the principle of
condensation was entirely fallacious; that Watt's method of packing the piston was "monstrous stupidity;"
that the engines of Newcomen (since entirely superseded) were infinitely superior, in all respects, to those of
Watt; conclusions which, we need scarcely say, have been refuted by the experience of nearly a century.
On the expiry of Boulton and Watt's patent, Bramah introduced several valuable improvements in the details
of the condensing engine, which had by that time become an established power,the most important of
which was his "fourway cock," which he so arranged as to revolve continuously instead of alternately, thus
insuring greater precision with considerably less wear of parts. In the same patent by which he secured this
invention in 1801, he also proposed sundry improvements in the boilers, as well as modifications in various
parts of the engine, with the object of effecting greater simplicity and directness of action.
In his patent of 1802, we find Bramah making another great stride in mechanical invention, in his tools "for
producing straight, smooth, and parallel surfaces on wood and other materials requiring truth, in a manner
much more expeditious and perfect than can be performed by the use of axes, saws, planes, and other cutting
instruments used by hand in the ordinary way." The specification describes the object of the invention to be
the saving of manual labour, the reduction in the cost of production, and the superior character of the work
executed. The tools were fixed on frames driven by machinery, some moving in a rotary direction round an
upright shaft, some with the shaft horizontal like an ordinary woodturning lathe, while in others the tools
were fixed on frames sliding in stationary grooves. A woodplaning machine*
[footnote...
Sir Samuel Bentham and Marc Isambard Brunel subsequently
distinguished themselves by the invention of woodworking machinery,
full accounts of which will be found in the Memoirs of the former by
Lady Bentham, and in the Life of the latter by Mr. Beamish.
...]
was constructed on the principle of this invention at Woolwich Arsenal, where it still continues in efficient
use. The axis of the principal shaft was supported on a piston in a vessel of oil, which considerably
diminished the friction, and it was so contrived as to be accurately regulated by means of a small
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CHAPTER XI. JOSEPH BRAMAH. 99
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forcingpump. Although the machinery described in the patent was first applied to working on wood, it was
equally applicable to working on metals; and in his own shops at Pimlico Bramah employed a machine with
revolving cutters to plane metallic surfaces for his patent locks and other articles. He also introduced a
method of turning spherical surfaces, either convex or concave, by a tool moveable on an axis perpendicular
to that of the lathe; and of cutting out concentric shells by fixing in a similar manner a curved tool of nearly
the same form as that employed by common turners for making bowls. "In fact," says Mr. Mallet, "Bramah
not only anticipated, but carried out upon a tolerably large scale in his own worksfor the construction of
the patent hydraulic press, the watercloset, and his locksa surprisingly large proportion of our modern
tools."*
[footnote...
"Record of the International Exhibition, 1862." Practical Mechanic's
Journal, 293.
...]
His remarkable predilection in favour of the use of hydraulic arrangements is displayed in his specification of
the surfaceplaning machinery, which includes a method of running pivots entirely on a fluid, and raising and
depressing them at pleasure by means of a small forcingpump and stopcock,though we are not aware
that any practical use has ever been made of this part of the invention.
Bramah's inventive genius displayed itself alike in small things as in greatin a tap wherewith to draw a
glass of beer, and in a hydraulic machine capable of tearing up a tree by the roots. His powers of contrivance
seemed inexhaustible, and were exercised on the most various subjects. When any difficulty occurred which
mechanical ingenuity was calculated to remove, recourse was usually had to Bramah, and he was rarely
found at a loss for a contrivance to overcome it. Thus, when applied to by the Bank of England in 1806, to
construct a machine for more accurately and expeditiously printing the numbers and date lines on Bank notes,
he at once proceeded to invent the requisite model, which he completed in the course of a month. He
subsequently brought it to great perfection the figures in numerical succession being changed by the action of
the machine itself,and it still continues in regular use. Its employment in the Bank of England alone saved
the labour of a hundred clerks; but its chief value consisted in its greater accuracy, the perfect legibility of the
figures printed by it, and the greatly improved check which it afforded.
We next find him occupying himself with inventions connected with the manufacture of pens and paper. His
little penmaking machine for readily making quill pens long continued in use, until driven out by the
invention of the steel pen; but his patent for making paper by machinery, though ingenious, like everything
he did, does not seem to have been adopted, the inventions of Fourdrinier and Donkin in this direction having
shortly superseded all others. Among his other minor inventions may be mentioned his improved method of
constructing and sledging carriagewheels, and his improved method of laying waterpipes. In his
specification of the lastmentioned invention, he included the application of waterpower to the driving of
machinery of every description, and for hoisting and lowering goods in docks and warehouses,since
carried out in practice, though in a different manner, by Sir William Armstrong.*
[footnote...
In this, as in other methods of employing power, the moderns had been
anticipated by the ancients; and though hydraulic machinery is a
comparatively recent invention in England, it had long been in use
abroad. Thus we find in Dr. Bright's Travels in Lower Hungary a full
description of the powerful hydraulic machinery invented by M. Holl,
Chief Engineer of the Imperial Mines, which had been in use since the
year 1749, in pumping water from a depth of 1800 feet, from the
silver and gold mines of Schemnitz and Kremnitz. A head of water was
collected by forming a reservoir along the mountain side, from which
it was conducted through watertight castiron pipes erected
perpendicularly in the mineshaft. About fortyfive fathoms down, the
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CHAPTER XI. JOSEPH BRAMAH. 100
Page No 103
water descending through the pipe was forced by the weight of the
column above it into the bottom of a perpendicular cylinder, in which
it raised a watertight piston. When forced up to a given point a
selfacting stopcock shut off the pressure of the descending column,
while a selfacting valve enabled the water contained in the cylinder
to be discharged, on which the piston again descended, and the
process was repeated like the successive strokes of a steamengine.
Pumprods were attached to this hydraulic apparatus, which were
carried to the bottom of the shaft, and each worked a pump at
different levels, raising the water stage by stage to the level of
the main adit. The pumps of these three several stages each raised
1790 cubic feet of water from a depth of 600 feet in the hour. The
regular working of the machinery was aided by the employment of a
balancebeam connected by a chain with the head of the large piston
and pumprods; and the whole of these powerful machines by means of
three of which as much as 789,840 gallons of water were pumped out of
the mines every 24 hours were set in operation and regulated
merely by the turning of a stopcock. It will be observed that the
arrangement thus briefly described was equally applicable to the
working of machinery of all kinds, cranes, as well as pumps; and
it will be noted that, notwithstanding the ingenuity of Bramah,
Armstrong, and other eminent English mechanics, the Austrian engineer
Holl was thus decidedly beforehand with them in the practical
application of the principles of hydrostatics.
...]
In this, as in many other matters, Bramah shot ahead of the mechanical necessities of his time; and hence
many of his patents (of which he held at one time more than twenty) proved altogether profitless. His last
patent, taken out in 1814, was for the application of Roman cement to timber for the purpose of preventing
dry rot.
Besides his various mechanical pursuits, Bramah also followed to a certain extent the profession of a civil
engineer, though his more urgent engagements rendered it necessary for him to refuse many advantageous
offers of employment in this line. He was, however, led to carry out the new waterworks at Norwich,
between the years l790 and l793, in consequence of his having been called upon to give evidence in a dispute
between the corporation of that city and the lessees, in the course of which he propounded plans which, it was
alleged, could not be carried out. To prove that they could be carried out, and that his evidence was correct,
he undertook the new works, and executed them with complete success; besides demonstrating in a spirited
publication elicited by the controversy, the insufficiency and incongruity of the plans which had been
submitted by the rival engineer.
For some time prior to his death Bramah had been employed in the erection of several large machines in his
works at Pimlico for sawing stone and timber, to which he applied his hydraulic power with great success.
New methods of building bridges and canallocks, with a variety of other matters, were in an embryo state in
his mind, but he did not live to complete them. He was occupied in superintending the action of his
hydrostatic press at Holt Forest, in Hantswhere upwards of 300 trees of the largest dimensions were in a
very short time torn up by the roots,when he caught a severe cold, which settled upon his lungs, and his
life was suddenly brought to a close on the 9th of December, 1814, in his 66th year.
His friend, Dr. Cullen Brown,*
[footnote...
Dr. Brown published a brief memoir of his friend in the New Monthly
Magazine for April, 1815, which has been the foundation of all the
notices of Bramah's life that have heretofore appeared.
...]
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CHAPTER XI. JOSEPH BRAMAH. 101
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has said of him, that Bramah was a man of excellent moral character, temperate in his habits, of a pious turn
of mind,*
[footnote...
Notwithstanding his wellknown religious character, Bramah seems to
have fallen under the grievous displeasure of William Huntington,
S.S. (Sinner Saved), described by Macaulay in his youth as "a
worthless ugly lad of the name of Hunter," and in his manhood as
"that remarkable impostor" (Essays, 1 vol. ed. 529). It seems that
Huntington sought the professional services of Bramah when
reedifying his chapel in 1793; and at the conclusion of the work,
the engineer generously sent the preacher a cheque for 8l. towards
defraying the necessary expenses. Whether the sum was less than
Huntington expected, or from whatever cause, the S.S. contemptuously
flung back the gift, as proceeding from an Arian whose religion was
"unsavoury," at the same time hurling at the giver a number of texts
conveying epithets of an offensive character. Bramah replied to the
farrago of nonsense, which he characterised as "unmannerly, absurd,
and illiterate that it must have been composed when the writer was
"intoxicated, mad, or under the influence of Lucifer," and he
threatened that unless Huntington apologised for his gratuitous
insults, he (Bramah) would assuredly expose him. The mechanician
nevertheless proceeded gravely to explain and defend his "profession
of faith," which was altogether unnecessary. On this Huntington
returned to the charge, and directed against the mechanic a fresh
volley of Scripture texts and phraseology, not without humour, if
profanity be allowable in controversy, as where he says, "Poor man!
he makes a good patent lock, but cuts a sad figure with the keys of
the Kingdom of Heaven!" "What Mr. Bramah is," says S.S., "In respect
to his character or conduct in life, as a man, a tradesman, a
neighbour, a gentleman, a husband, friend, master, or subject, I know
not. In all these characters he may shine as a comet for aught I
know; but he appears to me to be as far from any resemblance to a
poor penitent or brokenhearted sinner as Jannes, Jambres, or
Alexander the coppersmith!" Bramah rejoined by threatening to publish
his assailant's letters, but Huntington anticipated him in A Feeble
Dispute with a Wise and Learned Man, 8vo. London, 1793, in which,
whether justly or not, Huntington makes Bramah appear to murder the
king's English in the most barbarous manner.
...]
and so cheerful in temperament, that he was the life of every company into which he entered. To much
facility of expression he added the most perfect independence of opinion; he was a benevolent and
affectionate man; neat and methodical in his habits, and knew well how to temper liberality with economy.
Greatly to his honour, he often kept his workmen employed, solely for their sake, when stagnation of trade
prevented him disposing of the products of their labour. As a manufacturer he was distinguished for his
promptitude and probity, and he was celebrated for the exquisite finish which he gave to all his productions.
In this excellence of workmanship, which he was the first to introduce, he continued while he lived to be
unrivalled.
Bramah was deservedly honoured and admired as the first mechanical genius of his time, and as the founder
of the art of toolmaking in its highest branches. From his shops at Pimlico came Henry Maudslay, Joseph
Clement, and many more firstclass mechanics, who carried the mechanical arts to still higher perfection, and
gave an impulse to mechanical engineering, the effects of which are still felt in every branch of industry.
The parish to which Bramah belonged was naturally proud of the distinction he had achieved in the world,
and commemorated his life and career by a marble tablet erected by subscription to his memory, in the parish
church of Silkstone. In the churchyard are found the tombstones of Joseph's father, brother, and other
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members of the family; and we are informed that their descendants still occupy the farm at Stainborough on
which the great mechanician was born.
CHAPTER XII. HENRY MAUDSLAY.
"The successful construction of all machinery depends on the
perfection of the tools employed; and whoever is a master in the arts
of toolmaking possesses the key to the construction of all
machines..... The contrivance and construction of tools must
therefore ever stand at the head of the industrial arts."
C. BABBAGE, Exposition of 1851.
Henry Maudslay was born at Woolwich towards the end of last century, in a house standing in the court at the
back of the Salutation Inn, the entrance to which is nearly opposite the Arsenal gates. His father was a native
of Lancashire, descended from an old family of the same name, the head of which resided at Mawdsley Hall
near Ormskirk at the beginning of the seventeenth century. The family were afterwards scattered, and several
of its members became workmen. William Maudslay, the father of Henry, belonged to the neighbourhood of
Bolton, where he was brought up to the trade of a joiner. His principal employment, while working at his
trade in Lancashire, consisted in making the wood framing of cotton machinery, in the construction of which
castiron had not yet been introduced. Having got into some trouble in his neighbourhood, through some
alleged LIAISON, William enlisted in the Royal Artillery, and the corps to which he belonged was shortly
after sent out to the West Indies. He was several times engaged in battle, and in his last action he was hit by a
musketbullet in the throat. The soldier's stock which he wore had a piece cut out of it by the ball, the
direction of which was diverted, and though severely wounded, his life was saved. He brought home the
stock and preserved it as a relic, afterwards leaving it to his son. Long after, the son would point to the stock,
hung up against his wall, and say "But for that bit of leather there would have been no Henry Maudslay." The
wounded artilleryman was invalided and sent home to Woolwich, the headquarters of his corps, where he was
shortly after discharged. Being a handy workman, he sought and obtained employment at the Arsenal. He was
afterwards appointed a storekeeper in the Dockyard. It was during the former stage of William Maudslay's
employment at Woolwich, that the subject of this memoir was born in the house in the court above
mentioned, on the 22nd of August, 1771.
The boy was early set to work. When twelve years old he was employed as a "powdermonkey," in making
and filling cartridges. After two years, he was passed on to the carpenter's shop where his father worked, and
there he became acquainted with tools and the art of working in wood and iron. From the first, the latter
seems to have had by far the greatest charms for him. The blacksmiths' shop was close to the carpenters', and
Harry seized every opportunity that offered of plying the hammer, the file, and the chisel, in preference to the
saw and the plane. Many a cuff did the foreman of carpenters give him for absenting himself from his proper
shop and stealing off to the smithy. His propensity was indeed so strong that, at the end of a year, it was
thought better, as he was a handy, clever boy, to yield to his earnest desire to be placed in the smithy, and he
was removed thither accordingly in his fifteenth year.
His heart being now in his work, he made rapid progress, and soon became an expert smith and metal worker.
He displayed his skill especially in forging light ironwork; and a favourite job of his was the making of
"Trivets" out of the solid, which only the "dab hands" of the shop could do, but which he threw off with great
rapidity in first rate style. These "Trivets" were made out of Spanish iron bolts rare stuff, which, though
exceedingly tough, forged like wax under the hammer. Even at the close of his life, when he had acquired
eminent distinction as an inventor, and was a large employer of skilled labour, he looked back with pride to
the forging of his early days in Woolwich Arsenal. He used to describe with much gusto, how the old
experienced hands, with whom he was a great favourite, would crowd about him when forging his "Trivets,"
some of which may to this day be in use among Woolwich housewives for supporting the toastplate before
the bright fire against tea time. This was, however, entirely contraband work, done "on the sly," and strictly
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prohibited by the superintending officer, who used kindly to signal his approach by blowing his nose in a
peculiar manner, so that all forbidden jobs might be put out of the way by the time he entered the shop.
We have referred to Maudslay's early dexterity in trivetmakinga circumstance trifling enough in
itselffor the purpose of illustrating the progress which he had made in a branch of his art of the greatest
importance in tool and machine making. Nothing pleased him more in his after life than to be set to work
upon an unusual piece of forging, and to overcome, as none could do so cleverly as he, the difficulties which
it presented. The pride of art was as strong in him as it must have been in the mediaeval smiths, who turned
out those beautiful pieces of workmanship still regarded as the pride of our cathedrals and old mansions. In
Maudslay's case, his dexterity as a smith was eventually directed to machinery, rather than ornamental work;
though, had the latter been his line of labour, we do not doubt that he would have reached the highest
distinction.
The manual skill which our young blacksmith had acquired was such as to give him considerable reputation
in his craft, and he was spoken of even in the London shops as one of the most dexterous hands in the trade. It
was this circumstance that shortly after led to his removal from the smithy in Woolwich Arsenal to a sphere
more suitable for the development of his mechanical ability.
We have already stated in the preceding memoir, that Joseph Bramah took out the first patent for his lock in
1784, and a second for its improvement several years later; but notwithstanding the acknowledged superiority
of the new lock over all others, Bramah experienced the greatest difficulty in getting it manufactured with
sufficient precision, and at such a price as to render it an article of extensive commerce. This arose from the
generally inferior character of the workmanship of that day, as well as the clumsiness and uncertainty of the
tools then in use. Bramah found that even the best manual dexterity was not to be trusted, and yet it seemed
to be his only resource; for machinetools of a superior kind had not yet been invented. In this dilemma he
determined to consult an ingenious old German artisan, then working with William Moodie, a general
blacksmith in Whitechapel. This German was reckoned one of the most ingenious workmen in London at the
time. Bramah had several long interviews with him, with the object of endeavouring to solve the difficult
problem of how to secure precise workmanship in lockmaking. But they could not solve it; they saw that
without better tools the difficulty was insuperable; and then Bramah began to fear that his lock would remain
a mere mechanical curiosity, and be prevented from coming into general use.
He was indeed sorely puzzled what next to do, when one of the hammermen in Moodie's shop ventured to
suggest that there was a young man in the Woolwich Arsenal smithy, named Maudslay, who was so
ingenious in such matters that "nothing bet him," and he recommended that Mr. Bramah should have a talk
with him upon the subject of his difficulty. Maudslay was at once sent for to Bramah's workshop, and
appeared before the lockmaker, a tall, strong, comely young fellow, then only eighteen years old. Bramah
was almost ashamed to lay his case before such a mere youth; but necessity constrained him to try all
methods of accomplishing his object, and Maudslay's suggestions in reply to his statement of the case were so
modest, so sensible, and as the result proved, so practical, that the master was constrained to admit that the
lad before him had an old head though set on young shoulders. Bramah decided to adopt the youth's
suggestions, made him a present on the spot, and offered to give him a job if he was willing to come and
work in a town shop. Maudslay gladly accepted the offer, and in due time appeared before Bramah to enter
upon his duties.
As Maudslay had served no regular apprenticeship, and was of a very youthful appearance, the foreman of
the shop had considerable doubts as to his ability to take rank alongside his experienced hands. But Maudslay
soon set his master's and the foreman's mind at rest. Pointing to a wornout vicebench, he said to Bramah,
"Perhaps if I can make that as good as new by six o'clock tonight, it will satisfy your foreman that I am
entitled to rank as a tradesman and take my place among your men, even though I have not served a seven
years' apprenticeship." There was so much selfreliant ability in the proposal, which was moreover so
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CHAPTER XII. HENRY MAUDSLAY. 104
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reasonable, that it was at once acceded to. Off went Maudslay's coat, up went his shirt sleeves, and to work he
set with a will upon the old bench. The vicejaws were resteeled "in no time," filed up, recut, all the parts
cleaned and made trim, and set into form again. By six o'clock, the old vice was screwed up to its place, its
jaws were hardened and "let down" to proper temper, and the old bench was made to look so smart and neat
that it threw all the neighbouring benches into the shade! Bramah and his foreman came round to see it, while
the men of the shop looked admiringly on. It was examined and pronounced "a firstrate job." This diploma
piece of work secured Maudslay's footing, and next Monday morning he came on as one of the regular hands.
He soon took rank in the shop as a firstclass workman. Loving his art, he aimed at excellence in it, and
succeeded. For it must be understood that the handicraftsman whose heart is in his calling, feels as much
honest pride in turning out a piece of thoroughly good workmanship, as the sculptor or the painter does in
executing a statue or a picture. In course of time, the most difficult and delicate jobs came to be entrusted to
Maudslay; and nothing gave him greater pleasure than to be set to work upon an entirely new piece of
machinery. And thus he rose, naturally and steadily, from hand to head work. For his manual dexterity was
the least of his gifts. He possessed an intuitive power of mechanical analysis and synthesis. He had a quick
eye to perceive the arrangements requisite to effect given purposes; and whenever a difficulty arose, his
inventive mind set to work to overcome it.
His fellowworkmen were not slow to recognise his many admirable qualities, of hand, mind, and heart; and
he became not only the favourite, but the hero of the shop. Perhaps he owed something to his fine personal
appearance. Hence on galadays, when the men turned out in procession, "Harry" was usually selected to
march at their head and carry the flag. His conduct as a son, also, was as admirable as his qualities as a
workman. His father dying shortly after Maudslay entered Bramah's concern, he was accustomed to walk
down to Woolwich every Saturday night, and hand over to his mother, for whom he had the tenderest regard,
a considerable share of his week's wages, and this he continued to do as long as she lived.
Notwithstanding his youth, he was raised from one post to another, until he was appointed, by unanimous
consent, the head foreman of the works; and was recognised by all who had occasion to do business there as
"Bramah's righthand man." He not only won the heart of his master, butwhat proved of far greater
importance to himhe also won the heart of his master's pretty housemaid, Sarah Tindel by name, whom he
married, and she went handinhand with him through life, an admirable "help meet," in every way worthy
of the noble character of the great mechanic. Maudslay was found especially useful by his master in devising
the tools for making his patent locks; and many were the beautiful contrivances which he invented for the
purpose of ensuring their more accurate and speedy manufacture, with a minimum degree of labour, and
without the need of any large amount of manual dexterity on the part of the workman. The lock was so
delicate a machine, that the identity of the several parts of which it was composed was found to be an
absolute necessity. Mere handicraft, however skilled, could not secure the requisite precision of
workmanship; nor could the parts be turned out in sufficient quantity to meet any large demand. It was
therefore requisite to devise machinetools which should not blunder, nor turn out imperfect work;
machines, in short, which should be in a great measure independent of the want of dexterity of individual
workmen, but which should unerringly labour in their prescribed track, and do the work set them, even in the
minutest details, after the methods designed by their inventor. In this department Maudslay was eminently
successful, and to his laborious ingenuity, as first displayed in Bramah's workshops, and afterwards in his
own establishment, we unquestionably owe much of the power and accuracy of our present selfacting
machines.
Bramah himself was not backward in admitting that to Henry Maudslay's practical skill in contriving the
machines for manufacturing his locks on a large scale, the success of his invention was in a great degree
attributable. In further proof of his manual dexterity, it may be mentioned that he constructed with his own
hands the identical padlock which so severely tested the powers of Mr. Hobbs in 1851. And when it is
considered that the lock had been made for more than half a century, and did not embody any of the modern
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CHAPTER XII. HENRY MAUDSLAY. 105
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improvements, it will perhaps be regarded not only as creditable to the principles on which it was
constructed, but to the workmanship of its maker, that it should so long have withstood the various
mechanical dexterity to which it was exposed.
Besides the invention of improved machinetools for the manufacture of locks, Maudslay was of further
service to Bramah in applying the expedient to his famous Hydraulic Press, without which it would probably
have remained an impracticable though a highly ingenious machine. As in other instances of great inventions,
the practical success of the whole is often found to depend upon the action of some apparently trifling detail.
This was especially the case with the hydraulic press; to which Maudslay added the essential feature of the
selftightening collar, above described in the memoir of Bramah. Mr. James Nasmyth is our authority for
ascribing this invention to Maudslay, who was certainly quite competent to have made it; and it is a matter of
fact that Bramah's specification of the press says nothing of the hollow collar,*
[footnote...
The words Bramah uses in describing this part of his patent of 1795
are these"The piston must be made perfectly watertight by leather
or other materials, as used in pumpmaking." He elsewhere speaks of
the pistonrod "working through the stuffingbox." But in practice,
as we have above shown, these methods were found to be altogether
inefficient.
...]
on which its efficient action mainly depends. Mr. Nasmyth says"Maudslay himself told me, or led me to
believe, that it was he who invented the selftightening collar for the hydraulic press, without which it would
never have been a serviceable machine. As the selftightening collar is to the hydraulic press, so is the
steamblast to the locomotive. It is the one thing needful that has made it effective in practice. If Maudslay
was the inventor of the collar, that one contrivance ought to immortalize him. He used to tell me of it with
great gusto, and I have no reason to doubt the correctness of his statement." Whoever really struck out the
idea of the collar, displayed the instinct of the true inventor, who invariably seeks to accomplish his object by
the adoption of the simplest possible means.
During the time that Maudslay held the important office of manager of Bramah's works, his highest wages
were not more than thirty shillings aweek. He himself thought that he was worth more to his masteras
indeed he was,and he felt somewhat mortified that he should have to make an application for an advance;
but the increasing expenses of his family compelled him in a measure to do so. His application was refused in
such a manner as greatly to hurt his sensitive feelings; and the result was that he threw up his situation, and
determined to begin working on his own account.
His first start in business was in the year 1797, in a small workshop and smithy situated in Wells Street,
Oxford Street. It was in an awful state of dirt and dilapidation when he became its tenant. He entered the
place on a Friday, but by the Saturday evening, with the help of his excellent wife, he had the shop
thoroughly cleaned, whitewashed, and put in readiness for beginning work on the next Monday morning. He
had then the pleasure of hearing the roar of his own forgefire, and the cheering ring of the hammer on his
own anvil; and great was the pride he felt in standing for the first time within his own smithy and executing
orders for customers on his own account. His first customer was an artist, who gave him an order to execute
the iron work of a large easel, embodying some new arrangements; and the work was punctually done to his
employer's satisfaction. Other orders followed, and he soon became fully employed. His fame as a firstrate
workman was almost as great as that of his former master; and many who had been accustomed to do
business with him at Pimlico followed him to Wells Street. Long years after, the thought of these early days
of selfdependence and hard work used to set him in a glow, and he would dilate to his intimate friends up on
his early struggles and his first successes, which were much more highly prized by him than those of his
maturer years.
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CHAPTER XII. HENRY MAUDSLAY. 106
Page No 109
With a true love of his craft, Maudslay continued to apply himself, as he had done whilst working as
Bramah's foreman, to the best methods of ensuring accuracy and finish of work, so as in a measure to be
independent of the carelessness or want of dexterity of the workman. With this object he aimed at the
contrivance of improved machinetools, which should be as much selfacting and selfregulating as
possible; and it was while pursuing this study that he wrought out the important mechanical invention with
which his name is usually identifiedthat of the Slide Rest. It continued to be his special delight, when
engaged in the execution of any piece of work in which he took a personal interest, to introduce a system of
identity of parts, and to adapt for the purpose some one or other of the mechanical contrivances with which
his fertile brain was always teeming. Thus it was from his desire to leave nothing to the chance of mere
individual dexterity of hand that he introduced the slide rest in the lathe, and rendered it one of the most
important of machinetools. The first device of this kind was contrived by him for Bramah, in whose shops it
continued in practical use long after he had begun business for himself. "I have seen the slide rest," says Mr.
James Nasmyth, "the first that Henry Maudslay made, in use at Messrs. Bramah's workshops, and in it were
all those arrangements which are to be found in the most modern slide rest of our own day,*
[footnote...
In this lathe the slide rest and frame were moveable along the
traversingbar, according to the length of the work, and could be
placed in any position and secured by a handle and screw underneath.
The Rest, however, afterwards underwent many important modifications;
but the principle of the whole machine was there.
...]
all of which are the legitimate offspring of Maudslay's original rest. If this tool be yet extant, it ought to be
preserved with the greatest care, for it was the beginning of those mechanical triumphs which give to the days
in which we live so much of their distinguishing character."
A very few words of explanation will serve to illustrate the importance of Maudslay's invention. Every
person is familiar with the uses of the common turninglathe. It is a favourite machine with amateur
mechanics, and its employment is indispensable for the execution of all kinds of rounded work in wood and
metal. Perhaps there is no contrivance by which the skill of the handicraftsman has been more effectually
aided than by this machine. Its origin is lost in the shades of antiquity. Its most ancient form was probably the
potter's wheel, from which it advanced, by successive improvements, to its present highly improved form. It
was found that, by whatever means a substance capable of being cut could be made to revolve with a circular
motion round a fixed right line as a centre, a cutting tool applied to its surface would remove the inequalities
so that any part of such surface should be equidistant from that centre. Such is the fundamental idea of the
ordinary turninglathe. The ingenuity and experience of mechanics working such an instrument enabled them
to add many improvements to it; until the skilful artisan at length produced not merely circular turning of the
most beautiful and accurate description, but exquisite figurework, and complicated geometrical designs,
depending upon the cycloidal and eccentric movements which were from time to time added to the machine.
The artisans of the Middle Ages were very skilful in the use of the lathe, and turned out much beautiful
screen and stall work, still to be seen in our cathedrals, as well as twisted and swashwork for the balusters of
staircases and other ornamental purposes. English mechanics seem early to have distinguished themselves as
improvers of the lathe; and in Moxon's 'Treatise on Turning,' published in 1680, we find Mr. Thomas
Oldfield, at the sign of the FlowerdeLuce, near the Savoy in the Strand, named as an excellent maker of
ovalengines and swashengines, showing that such machines were then in some demand. The French writer
Plumier*
[footnote...
PLUMIER, L'Art de Tourner, Paris, 1754, p. 155. ...]
Industrial Biography
CHAPTER XII. HENRY MAUDSLAY. 107
Page No 110
also mentions an ingenious modification of the lathe by means of which any kind of reticulated form could be
given to the work; and, from it's being employed to ornament the handles of knives, it was called by him the
"Machine a manche de Couteau d'Angleterre." But the French artisans were at that time much better skilled
than the English in the use of tools, and it is most probable that we owe to the Flemish and French Protestant
workmen who flocked into England in such large numbers during the religious persecutions of the sixteenth
and seventeenth centuries, the improvement, if not the introduction, of the art of turning, as well as many
other arts hereafter to be referred to. It is certain that at the period to which we refer numerous treatises were
published in France on the art of turning, some of them of a most elaborate character. Such were the works of
De la Hire,*
[footnote...
Machines approuvees par l' Academie, 1719.
...]
who described how every kind of polygon might be made by the lathe; De la Condamine,*
[footnote...
Machines approuvees par l' Academie, 1733.
...]
who showed how a lathe could turn all sorts of irregular figures by means of tracers; and of Grand Jean,
Morin,*
[footnote...
L'Art de Tourner en perfection, 49.
...]
Plumier, Bergeron, and many other writers.
The work of Plumier is especially elaborate, entering into the construction of the lathe in its various parts, the
making of the tools and cutters, and the different motions to be given to the machine by means of wheels,
eccentrics, and other expedients, amongst which may be mentioned one very much resembling the slide rest
and planingmachine combined.*
[footnote...
It consisted of two parallel bars of wood or iron connected together
at both extremities by bolts or keys of sufficient width to admit of
the article required to be planed. A moveable frame was placed
between the two bars, motion being given to it by a long cylindrical
thread acting on any tool put into the sliding frame, and,
consequently, causing the screw, by means of a handle at each end of
it, to push or draw the point or cuttingedge of the tool either
way.Mr. George Rennie's Preface to Buchanan's Practical Essays on
Mill Work, 3rd Ed. xli.
...]
From this work it appears that turning had long been a favourite pursuit in France with amateurs of all ranks,
who spared no expense in the contrivance and perfection of elaborate machinery for the production of
complex figures.*
[footnote...
Turning was a favourite amusement amongst the French nobles of last
century, many of whom acquired great dexterity in the art, which they
turned to account when compelled to emigrate at the Revolution. Louis
XVI. himself was a very good locksmith, and could have earned a fair
living at the trade. Our own George III. was a good turner, and was
Industrial Biography
CHAPTER XII. HENRY MAUDSLAY. 108
Page No 111
learned in wheels and treadles, chucks and chisels. Henry Mayhew
says, on the authority of an old working turner, that, with average
industry, the King might have made from 40s. to 50s. aweek as a hard
wood and ivory turner. Lord John Hay, though onearmed, was an adept
at the latter, and Lord Gray was another capital turner. Indeed the
late Mr. Holtzapffel's elaborately illustrated treatise was written
quite as much for amateurs as for working mechanics. Among other
noble handicraftsmen we may mention the late Lord Douglas, who
cultivated bookbinding. Lord Traquair's fancy was cutlery, and one
could not come to him in a more welcome fashion than with a pair of
old razors to set up.
...]
There was at that time a great passion for automata in France, which gave rise to many highly ingenious
devices, such as Camus's miniature carriage (made for Louis XIV. when a child), Degennes' mechanical
peacock, Vancanson's duck, and Maillardet's conjuror. It had the effect of introducing among the higher order
of artists habits of nice and accurate workmanship in executing delicate pieces of machinery; and the same
combination of mechanical powers which made the steel spider crawl, the duck quack, or waved the tiny rod
of the magician, contributed in future years to purposes of higher import,the wheels and pinions, which in
these automata almost eluded the human senses by their minuteness, reappearing in modern times in the
stupendous mechanism of our selfacting lathes, spinningmules, and steamengines.
"In our own country," says Professor Willis, "the literature of this subject is so defective that it is very
difficult to discover what progress we were making during the seventeenth and eighteenth centuries."*
[footnote...
Professor WILLIS, Lectures on the Results of the Great Exhibition of
1851, lst series, p. 306.
...]
We believe the fact to be, that the progress made in England down to the end of last century had been very
small indeed, and that the lathe had experienced little or no improvement until Maudslay took it in hand.
Nothing seems to have been known of the slide rest until he reinvented it and applied it to the production of
machinery of a far more elaborate character than had ever before been contemplated as possible. Professor
Willis says that Bramah's, in other words Maudslay's, slide rest of 1794 is so different from that described in
the French 'Encyclopedie in 1772, that the two could not have had a common origin. We are therefore led to
the conclusion that Maudslay's invention was entirely independent of all that had gone before, and that he
contrived it for the special purpose of overcoming the difficulties which he himself experienced in turning out
duplicate parts in large numbers. At all events, he was so early and zealous a promoter of its use, that we
think he may, in the eyes of all practical mechanics, stand as the parent of its introduction to the workshops of
England.
It is unquestionable that at the time when Maudslay began the improvement of machinetools, the methods
of working in wood and metals were exceedingly imperfect. Mr. William Fairbairn has stated that when he
first became acquainted with mechanical engineering, about sixty years ago, there were no selfacting tools;
everything was executed by hand. There were neither planing, slotting, nor shaping machines; and the whole
stock of an engineering or machine establishment might be summed up in a few illconstructed lathes, and a
few drills and boring machines of rude construction.*
[footnote...
Address delivered before the British Association at Manchester in
1861; and Useful Information for Engineers, 1st series, p. 22.
...]
Industrial Biography
CHAPTER XII. HENRY MAUDSLAY. 109
Page No 112
Our mechanics were equally backward in contrivances for working in wood. Thus, when Sir Samuel
Bentham made a tour through the manufacturing districts of England in 1791, he was surprised to find how
little had been done to substitute the invariable accuracy of machinery for the uncertain dexterity of the
human hand. Steampower was as yet only employed in driving spinningmachines, rolling metals, pumping
water, and such like purposes. In the working of wood no machinery had been introduced beyond the
common turninglathe and some saws, and a few boring tools used in making blocks for the navy. Even saws
worked by inanimate force for slitting timber, though in extensive use in foreign countries, were nowhere to
be found in Great Britain.*
[footnote...
Life of Sir Samuel Bentham, 978.
...]
As everything depended on the dexterity of hand and correctness of eye of the workmen, the work turned out
was of very unequal merit, besides being exceedingly costly. Even in the construction of comparatively
simple machines, the expense was so great as to present a formidable obstacle to their introduction and
extensive use; and but for the invention of machinemaking tools, the use of the steamengine in the various
forms in which it is now applied for the production of power could never have become general.
In turning a piece of work on the oldfashioned lathe, the workman applied and guided his tool by means of
muscular strength. The work was made to revolve, and the turner, holding the cutting tool firmly upon the
long, straight, guiding edge of the rest, along which he carried it, and pressing its point firmly against the
article to be turned, was thus enabled to reduce its surface to the required size and shape. Some dexterous
turners were able, with practice and carefulness, to execute very clever pieces of work by this simple means.
But when the article to be turned was of considerable size, and especially when it was of metal, the
expenditure of muscular strength was so great that the workman soon became exhausted. The slightest
variation in the pressure of the tool led to an irregularity of surface; and with the utmost care on the
workman's part, he could not avoid occasionally cutting a little too deep, in consequence of which he must
necessarily go over the surface again, to reduce the whole to the level of that accidentally cut too deep; and
thus possibly the job would be altogether spoiled by the diameter of the article under operation being made
too small for its intended purpose.
The introduction of the slide rest furnished a complete remedy for this source of imperfection. The principle
of the invention consists in constructing and fitting the rest so that, instead of being screwed down to one
place, and the tool in the hands of the workman travelling over it, the rest shall itself hold the cutting tool
firmly fixed in it, and slide along the surface of the bench in a direction exactly parallel with the axis of the
work. Before its invention various methods had been tried with the object of enabling the work to be turned
true independent of the dexterity of the workman. Thus, a square steel cutter used to be firmly fixed in a bed,
along which it was wedged from point to point of the work, and tolerable accuracy was in this way secured.
But the slide rest was much more easily managed, and the result was much more satisfactory. All that the
workman had to do, after the tool was firmly fitted into the rest, was merely to turn a screwhandle, and thus
advance the cutter along the face of the work as required, with an expenditure of strength so slight as scarcely
to be appreciable. And even this labour has now been got rid of; for, by an arrangement of the gearing, the
slide itself has been made selfacting, and advances with the revolution of the work in the lathe, which thus
supplies the place of the workman's hand. The accuracy of the turning done by this beautiful yet simple
arrangement is as mechanically perfect as work can be. The pair of steel fingers which hold the cutting tool
firmly in their grasp never tire, and it moves along the metal to be cut with an accuracy and precision which
the human hand, however skilled, could never equal.
The effects of the introduction of the slide rest were very shortly felt in all departments of mechanism.
Though it had to encounter some of the ridicule with which new methods of working are usually received,
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and for a time was spoken of in derision as "Maudslay's Gocart,"its practical advantages were so decided
that it gradually made its way, and became an established tool in all the best mechanical workshops. It was
found alike capable of executing the most delicate and the most ponderous pieces of machinery; and as
slidelathes could be manufactured to any extent, machinery, steamengines, and all kinds of metal work
could now be turned out in a quantity and at a price that, but for its use, could never have been practicable. In
course of time various modifications of the machine were introducedsuch as the planing machine, the
wheelcutting machine, and other beautiful tools on the sliderest principle,the result of which has been
that extraordinary development of mechanical production and power which is so characteristic a feature of
the age we live in.
"It is not, indeed, saying at all too much to state," says Mr. Nasmyth,*
[footnote...
Remarks on the Introduction of the Slide Principle in Tools and
Machines employed in the Production of Machinery, in Buchanan's
Practical Essays on Mill Work and other Machinery. 3rd ed. p. 397.
...]
a most competent judge in such a matter, "that its influence in improving and extending the use of machinery
has been as great as that produced by the improvement of the steamengine in respect to perfecting
manufactures and extending commerce, inasmuch as without the aid of the vast accession to our power of
producing perfect mechanism which it at once supplied, we could never have worked out into practical and
profitable forms the conceptions of those master minds who, during the last half century, have so successfully
pioneered the way for mankind. The steamengine itself, which supplies us with such unbounded power,
owes its present perfection to this most admirable means of giving to metallic objects the most precise and
perfect geometrical forms. How could we, for instance, have good steamengines if we had not the means of
boring out a true cylinder, or turning a true pistonrod, or planing a valve face? It is this alone which has
furnished us with the means of carrying into practice the accumulated result's of scientific investigation on
mechanical subjects. It would be blamable indeed," continues Mr. Nasmyth, "after having endeavoured to set
forth the vast advantages which have been conferred on the mechanical world, and therefore on mankind
generally, by the invention and introduction of the Slide Rest, were I to suppress the name of that admirable
individual to whom we are indebted for this powerful agent towards the attainment of mechanical perfection.
I allude to Henry Maudslay, whose useful life was enthusiastically devoted to the grand object of improving
our means of producing perfect workmanship and machinery: to him we are certainly indebted for the slide
rest, and, consequently, to say the least, we are indirectly so for the vast benefits which have resulted from the
introduction of so powerful an agent in perfecting our machinery and mechanism generally. The indefatigable
care which he took in inculcating and diffusing among his workmen, and mechanical men generally, sound
ideas of practical knowledge and refined views of construction, have rendered and ever will continue to
render his name identified with all that is noble in the ambition of a lover of mechanical perfection."
One of the first uses to which Mr. Maudslay applied the improved slide rest, which he perfected shortly after
beginning business in Margaret Street, Cavendish Square, was in executing the requisite tools and machinery
required by Mr. (afterwards Sir Marc Isambard) Brunel for manufacturing ships' blocks. The career of Brunel
was of a more romantic character than falls to the ordinary lot of mechanical engineers. His father was a
small farmer and postmaster, at the village of Hacqueville, in Normandy, where Marc Isambard was born in
1769. He was early intended for a priest, and educated accordingly. But he was much fonder of the
carpenter's shop than of the school; and coaxing, entreaty, and punishment alike failed in making a hopeful
scholar of him. He drew faces and plans until his father was almost in despair. Sent to school at Rouen, his
chief pleasure was in watching the ships along the quays; and one day his curiosity was excited by the sight
of some large iron castings just landed. What were they? How had they been made? Where did they come
from? His eager inquiries were soon answered. They were parts of an engine intended for the great Paris
waterworks; the engine was to pump water by the power of steam; and the castings had been made in
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England, and had just been landed from an English ship. "England!" exclaimed the boy, "ah! when I am a
man I will go see the country where such grand machines are made!" On one occasion, seeing a new tool in a
cutler's window, he coveted it so much that he pawned his hat to possess it. This was not the right road to the
priesthood; and his father soon saw that it was of no use urging him further: but the boy's instinct proved truer
than the father's judgment.
It was eventually determined that he should qualify himself to enter the royal navy, and at seventeen he was
nominated to serve in a corvette as "volontaire d'honneur." His ship was paid off in 1792, and he was at Paris
during the trial of the King. With the incautiousness of youth he openly avowed his royalist opinions in the
cafe which he frequented. On the very day that Louis was condemned to death, Brunel had an angry
altercation with some ultrarepublicans, after which he called to his dog, "Viens, citoyen!" Scowling looks
were turned upon him, and he deemed it expedient to take the first opportunity of escaping from the house,
which he did by a backdoor, and made the best of his way to Hacqueville. From thence he went to Rouen,
and succeeded in finding a passage on board an American ship, in which he sailed for New York, having first
pledged his affections to an English girl, Sophia Kingdom, whom he had accidentally met at the house of Mr.
Carpentier, the American consul at Rouen.
Arrived in America, he succeeded in finding employment as assistant surveyor of a tract of land along the
Black River, near Lake Ontario. In the intervals of his labours he made occasional visits to New York, and it
was there that the first idea of his blockmachinery occurred to him. He carried his idea back with him into
the woods, where it often mingled with his thoughts of Sophia Kingdom, by this time safe in England after
passing through the horrors of a French prison. "My first thought of the blockmachinery," he once said,
"was at a dinner party at MajorGeneral Hamilton's, in New York; my second under an American tree, when,
one day that I was carving letters on its bark, the turn of one of them reminded me of it, and I thought, 'Ah!
my block! so it must be.' And what do you think. were the letters I was cutting? Of course none other than S.
K." Brunel subsequently obtained some employment as an architect in New York, and promulgated various
plans for improving the navigation of the principal rivers. Among the designs of his which were carried out,
was that of the Park Theatre at New York, and a cannon foundry, in which he introduced improvements in
casting and boring big guns. But being badly paid for his work, and a powerful attraction drawing him
constantly towards England, he determined to take final leave of America, which he did in 1799, and landed
at Falmouth in the following March. There he again met Miss Kingdom, who had remained faithful to him
during his six long years of exile, and the pair were shortly after united for life.
Brunel was a prolific inventor. During his residence in America, he had planned many contrivances in his
mind, which he now proceeded to work out. The first was a duplicate writing and drawing machine, which he
patented. The next was a machine for twisting cotton thread and forming it into balls; but omitting to protect
it by a patent, he derived no benefit from the invention, though it shortly came into very general use. He then
invented a machine for trimmings and borders for muslins, lawns, and cambrics,of the nature of a sewing
machine. His famous blockmachinery formed the subject of his next patent.
It may be explained that the making of the blocks employed in the rigging of ships for raising and lowering
the sails, masts, and yards, was then a highly important branch of manufacture. Some idea may be formed of
the number used in the Royal Navy alone, from the fact that a 74gun ship required to be provided with no
fewer than 1400 blocks of various sizes. The sheaved blocks used for the running rigging consisted of the
shell, the sheaves, which revolved within the shell, and the pins which fastened them together. The
fabrication of these articles, though apparently simple, was in reality attended with much difficulty. Every
part had to be fashioned with great accuracy and precision to ensure the easy working of the block when put
together, as any hitch in the raising or lowering of the sails might, on certain emergencies, occasion a serious
disaster. Indeed, it became clear that mere handwork was not to be relied on in the manufacture of these
articles, and efforts were early made to produce them by means of machinery of the most perfect kind that
could be devised. In 1781, Mr. Taylor, of Southampton, set up a large establishment on the river Itchen for
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their manufacture; and on the expiry of his contract, the Government determined to establish works of their
own in Portsmouth Dockyard, for the purpose at the same time of securing greater economy, and of being
independent of individual makers in the supply of an article of such importance in the equipment of ships.
Sir Samuel Bentham, who then filled the office of InspectorGeneral of Naval Works, was a highly ingenious
person, and had for some years been applying his mind to the invention of improved machinery for working
in wood. He had succeeded in introducing into the royal dockyards sawingmachines and planingmachines
of a superior kind, as well as blockmaking machines. Thus the specification of one of his patents, taken out
in 1793, clearly describes a machine for shaping the shells of the blocks, in a manner similar to that
afterwards specified by Brunel. Bentham had even proceeded with the erection of a building in Portsmouth
Dockyard for the manufacture of the blocks after his method, the necessary steamengine being already
provided; but with a singular degree of candour and generosity, on Brunel's method being submitted to him,
Sir Samuel at once acknowledged its superiority to his own, and promised to recommend its adoption by the
authorities in his department.
The circumstance of Mrs. Brunel's brother being UnderSecretary to the Navy Board at the time, probably
led Brunel in the first instance to offer his invention to the Admiralty. A great deal, however, remained to be
done before he could bring his ideas of the blockmachinery into a definite shape; for there is usually a wide
interval between the first conception of an intricate machine and its practical realization. Though Brunel had
a good knowledge of mechanics, and was able to master the intricacies of any machine, he laboured under the
disadvantage of not being a practical mechanic and it is probable that but for the help of someone possessed
of this important qualification, his invention, ingenious and important though it was, would have borne no
practical fruits. It was at this juncture that he was so fortunate as to be introduced to Henry Maudslay, the
inventor of the sliderest.
It happened that a M. de Bacquancourt, one of the French emigres, of whom there were then so many in
London, was accustomed almost daily to pass Maudslay's little shop in Wellsstreet, and being himself an
amateur turner, he curiously inspected the articles from time to time exhibited in the window of the young
mechanic. One day a more than ordinarily nice piece of screwcutting made its appearance, on which he
entered the shop to make inquiries as to the method by which it had been executed. He had a long
conversation with Maudslay, with whom he was greatly pleased; and he was afterwards accustomed to look
in upon him occasionally to see what new work was going on. Bacquancourt was also on intimate terms with
Brunel, who communicated to him the difficulty he had experienced in finding a mechanic of sufficient
dexterity to execute his design of the blockmaking machinery. It immediately occurred to the former that
Henry Maudslay was the very man to execute work of the elaborate character proposed, and he described to
Brunel the new and beautiful tools which Maudslay had contrived for the purpose of ensuring accuracy and
finish. Brunel at once determined to call upon Maudslay, and it was arranged that Bacquancourt should
introduce him, which he did, and after the interview which took place Brunel promised to call again with the
drawings of his proposed model.
A few days passed, and Brunel called with the first drawing, done by himself; for he was a capital
draughtsman, and used to speak of drawing as the "alphabet of the engineer." The drawing only showed a
little bit of the intended machine, and Brunel did not yet think it advisable to communicate to Maudslay the
precise object he had in view; for inventors are usually very chary of explaining their schemes to others, for
fear of being anticipated. Again Brunel appeared at Maudslay's shop with a further drawing, still not
explaining his design; but at the third visit, immediately on looking at the fresh drawings he had brought,
Maudslay exclaimed, "Ah! now I see what you are thinking of; you want machinery for making blocks." At
this Brunel became more communicative, and explained his designs to the mechanic, who fully entered into
his views, and went on from that time forward striving to his utmost to work out the inventor's conceptions
and embody them in a practical machine.
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While still occupied on the models, which were begun in 1800, Maudslay removed his shop from
Wellsstreet, where he was assisted by a single journeyman, to Margaretstreet, Cavendishsquare, where he
had greater room for carrying on his trade, and was also enabled to increase the number of his hands. The
working models were ready for inspection by Sir Samuel Bentham and the Lords of the Admiralty in 1801,
and having been fully approved by them, Brunel was authorized to proceed with the execution of the requisite
machinery for the manufacture of the ship's blocks required for the Royal Navy. The whole of this machinery
was executed by Henry Maudslay; it occupied him very fully for nearly six years, so that the manufacture of
blocks by the new process was not begun until September, 1808.
We despair of being able to give any adequate description in words of the intricate arrangements and mode of
action of the blockmaking machinery. Let any one attempt to describe the much more simple and familiar
process by which a shoemaker makes a pair of shoes, and he will find how inadequate mere words are to
describe any mechanical operation.*
[footnote...
So far as words and drawings can serve to describe the blockmaking
machinery, it will be found very ably described by Mr. Farey in his
article under this head in Rees's Cyclopaedia, and by Dr. Brewster in
the Edinburgh Cyclopaedia. A very good account will also be found in
Tomlinson's Cyclopaedia of the Useful Arts, Art. "Block."
...]
Suffice it to say, that the machinery was of the most beautiful manufacture and finish, and even at this day
will bear comparison with the most perfect machines which can be turned out with all the improved
appliances of modern tools. The framing was of castiron, while the parts exposed to violent and rapid action
were all of the best hardened steel. In turning out the various parts, Maudslay found his slide rest of
indispensable value. Indeed, without this contrivance, it is doubtful whether machinery of so delicate and
intricate a character could possibly have been executed. There was not one, but many machines in the series,
each devoted to a special operation in the formation of a block. Thus there were various
sawingmachines,the Straight CrossCutting Saw, the Circular CrossCutting Saw, the Reciprocating
Rippingsaw, and the Circular RippingSaw. Then there were the Boring Machines, and the Mortising
Machine, of beautiful construction, for cutting the sheaveholes, furnished with numerous chisels, each
making from 110 to 150 strokes a minute, and cutting at every stroke a chip as thick as pasteboard with the
utmost precision. In addition to these were the CornerSaw for cutting off the corners of the block, the
Shaping Machine for accurately forming the outside surfaces, the Scoring Engine for cutting the groove
round the longest diameter of the block for the reception of the rope, and various other machines for drilling,
riveting, and finishing the blocks, besides those for making the sheaves.
The total number of machines employed in the various operations of making a ship's block by the new
method was fortyfour; and after being regularly employed in Portsmouth Dockyard for upwards of fifty
years, they are still as perfect in their action as on the day they were erected. They constitute one of the most
ingenious and complete collections of tools ever invented for making articles in wood, being capable of
performing most of the practical operations of carpentry with the utmost accuracy and finish. The machines
are worked by a steamengine of 32horse power, which is also used for various other dockyard purposes.
Under the new system of blockmaking it was found that the articles were better made, supplied with much
greater rapidity, and executed at a greatly reduced cost. Only ten men, with the new machinery, could
perform the work which before had required a hundred and ten men to execute, and not fewer than 160,000
blocks of various kinds and sizes could be turned out in a year, worth not less than 541,000L.*
[footnote...
The remuneration paid to Mr. Brunel for his share in the invention
was only one year's savings, which, however, were estimated by Sir
Samuel Bentham at 17,663l.; besides which a grant of 5000L. was
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afterwards made to Brunel when labouring under pecuniary
difficulties. But the ANNUAL saving to the nation by the adoption of
the blockmaking machinery was probably more than the entire sum paid
to the engineer. Brunel afterwards invented other woodworking
machinery, but none to compare in merit and excellence with the
above, For further particulars of his career, see BEAMISH'S Memoirs
of Sir Marc Isambard Brunel, C.E. London. 1862. ...]
The satisfactory execution of the blockmachinery brought Maudslay a large accession of fame and business;
and the premises in Margaret Street proving much too limited for his requirements, he again resolved to shift
his quarters. He found a piece of ground suitable for his purpose in Westminster Road, Lambeth. Little more
than a century since it formed part of a Marsh, the name of which is still retained in the adjoining street; its
principal productions being bulrushes and willows, which were haunted in certain seasons by snipe and
waterfowl. An enterprising ridingmaster had erected some premises on a part of the marsh, which he used
for a ridingschool; but the speculation not answering, they were sold, and Henry Maudslay became the
proprietor. Hither he removed his machinery from Margaret Street in 1810, adding fresh plant from time to
time as it was required; and with the aid of his late excellent partner he built up the farfamed establishment
of Maudslay, Field, and Co. There he went on improving his old tools and inventing new ones, as the
necessity for them arose, until the original slidelathes used for making the blockmachinery became thrown
into the shade by the comparatively gigantic machinetools of the modern school. Yet the original lathes are
still to be found in the collection of the firm in Westminster Road, and continue to do their daily quota of
work with the same precision as they did when turned out of the hands of their inventor and maker some sixty
years ago.
It is unnecessary that we should describe in any great detail the further career of Henry Maudslay. The rest of
his life was full of useful and profitable work to others as well as to himself. His business embraced the
making of flour and saw mills, mint machinery, and steamengines of all kinds. Before he left Margaret
Street, in 1807, he took out a patent for improvements in the steamengine, by which he much simplified its
parts, and secured greater directness of action. His new engine was called the Pyramidal, because of its form,
and was the first move towards what are now called Directacting Engines, in which the lateral movement of
the piston is communicated by connectingrods to the rotatory movement of the crankshaft. Mr. Nasmyth
says of it, that "on account of its great simplicity and GETATABILITY of parts, its compactness and
selfcontained steadiness, this engine has been the parent of a vast progeny, all more or less marked by the
distinguishing features of the original design, which is still in as high favour as ever." Mr. Maudslay also
directed his attention in like manner to the improvement of the marine engine, which he made so simple and
effective as to become in a great measure the type of its class; and it has held its ground almost unchanged for
nearly thirty years. The 'Regent,' which was the first steamboat that plied between London and Margate, was
fitted with engines by Maudslay in 1816; and it proved the forerunner of a vast number of marine engines, the
manufacture of which soon became one of the most important branches of mechanical engineering.
Another of Mr. Maudslay's inventions was his machine for punching boilerplates, by which the production
of ironwork of many kinds was greatly facilitated. This improvement originated in the contract which he held
for some years for supplying the Royal Navy with iron plates for ships' tanks. The operations of shearing and
punching had before been very imperfectly done by hand, with great expenditure of labour. To improve the
style of the work and lessen the labour, Maudslay invented the machine now in general use, by which the
holes punched in the iron plate are exactly equidistant, and the subsequent operation of riveting is greatly
facilitated. One of the results of the improved method was the great saving which was at once effected in the
cost of preparing the plates to receive the rivets, the price of which was reduced from seven shillings per tank
to ninepence. He continued to devote himself to the last to the improvement of the lathe,in his opinion the
mastermachine, the life and soul of engineturning, of which the planing, screwcutting, and other
machines in common use, are but modifications. In one of the early lathes which he contrived and made, the
mandrill was nine inches in diameter; it was driven by wheelgearing like a crane motion, and adapted to
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different speeds. Some of his friends, on first looking at it, said he was going "too fast;" but he lived to see
work projected on so large a scale as to prove that his conceptions were just, and that he had merely
anticipated by a few years the mechanical progress of his time. His large removable barlathe was a highly
important tool of the same kind. It was used to turn surfaces many feet in diameter. While it could be used for
boring wheels, or the siderods of marine engines, it could turn a roller or cylinder twice or three times the
diameter of its own centres from the groundlevel, and indeed could drive round work of any diameter that
would clear the roof of the shop. This was therefore an almost universal tool, capable of very extensive uses.
Indeed much of the work now executed by means of special tools, such as the planing or slotting machine,
was then done in the lathe, which was used as a cuttershaping machine, fitted with various appliances
according to the work.
Maudslay's love of accuracy also led him from an early period to study the subject of improved
screwcutting. The importance of this department of mechanism can scarcely be overrated, the solidity and
permanency of most mechanical structures mainly depending on the employment of the screw, at the same
time that the parts can be readily separated for renewal or repair. Any one can form an idea of the importance
of the screw as an element in mechanical construction by examining say a steamengine, and counting the
number of screws employed in holding it together. Previous to the time at which the subject occupied the
attention of our mechanic, the tools used for making screws were of the most rude and inexact kind. The
screws were for the most part cut by hand: the small by filing, the larger by chipping and filing. In
consequence of the great difficulty of making them, as few were used as possible; and cotters, cotterils, or
forelocks, were employed instead. Screws, however, were to a certain extent indispensable; and each
manufacturing establishment made them after their own fashion. There was an utter want of uniformity. No
system was observed as to "pitch," i.e. the number of threads to the inch, nor was any rule followed as to the
form of those threads. Every bolt and nut was sort of specialty in itself, and neither owed nor admitted of any
community with its neighbours. To such an extent was this irregularity carried, that all bolts and their
corresponding nuts had to be marked as belonging to each other; and any mixing of them together led to
endless trouble, hopeless confusion, and enormous expense. Indeed none but those who lived in the
comparatively early days of machinemanufacture can form an adequate idea of the annoyance occasioned
by the want of system in this branch of detail, or duly appreciate the services rendered by Maudslay to
mechanical engineering by the practical measures which he was among the first to introduce for its remedy.
In his system of screwcutting machinery, his taps and dies, and screwtackle generally, he laid the
foundations of all that has since been done in this essential branch of machineconstruction, in which he was
so ably followed up by several of the eminent mechanics brought up in his school, and more especially by
Joseph Clement and Joseph Whitworth. One of his earliest selfacting screw lathes, moved by a guidescrew
and wheels after the plan followed by the latter engineer, cut screws of large diameter and of any required
pitch. As an illustration of its completeness and accuracy, we may mention that by its means a screw five feet
in length, and two inches in diameter, was cut with fifty threads to the inch; the nut to fit on to it being twelve
inches long, and containing six hundred threads. This screw was principally used for dividing scales for
astronomical purposes; and by its means divisions were produced so minute that they could not be detected
without the aid of a magnifier. The screw, which was sent for exhibition to the Society of Arts, is still
carefully preserved amongst the specimens of Maudslay's handicraft at the Lambeth Works, and is a piece of
delicate work which every skilled mechanic will thoroughly appreciate. Yet the tool by which this fine piece
of turning was produced was not an exceptional tool, but was daily employed in the ordinary work of the
manufactory.
Like every good workman who takes pride in his craft, he kept his tools in firstrate order, clean, and tidily
arranged, so that he could lay his hand upon the thing he wanted at once, without loss of time. They are still
preserved in the state in which he left them, and strikingly illustrate his love of order, "nattiness," and
dexterity. Mr. Nasmyth says of him that you could see the man's character in whatever work he turned out;
and as the connoisseur in art will exclaim at sight of a picture, " That is Turner," or "That is Stansfield,"
detecting the hand of the master in it, so the experienced mechanician, at sight of one of his machines or
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engines, will be equally ready to exclaim, "That is Maudslay;" for the characteristic style of the mastermind
is as clear to the experienced eye in the case of the finished machine as the touches of the artist's pencil are in
the case of the finished picture. Every mechanical contrivance that became the subject of his study came forth
from his hand and mind rearranged, simplified, and made new, with the impress of his individuality stamped
upon it. He at once stripped the subject of all unnecessary complications; for he possessed a wonderful
faculty of KNOWING WHAT TO DO WITHOUTthe result of his clearness of insight into mechanical
adaptations, and the accurate and welldefined notions he had formed of the precise object to be
accomplished. "Every member or separate machine in the system of blockmachinery says Mr. Nasmyth, "is
full of Maudslay's presence; and in that machinery, as constructed by him, is to be found the parent of every
engineering tool by the aid of which we are now achieving such great things in mechanical construction. To
the tools of which Maudslay furnished the prototypes are we mainly indebted for the perfection of our textile
machinery, our locomotives, our marine engines, and the various implements of art, of agriculture, and of
war. If any one who can enter into the details of this subject will be at the pains to analyse, if I may so term it,
the machinery of our modern engineering workshops, he will find in all of them the stronglymarked features
of Maudslay's parent machine, the slide rest and slide systemwhether it be a planing machine, a slotting
machine, a slidelathe, or any other of the wonderful tools which are now enabling us to accomplish so much
in mechanism."
One of the things in which Mr. Maudslay took just pride was in the excellence of his work. In designing and
executing it, his main object was to do it in the best possible style and finish, altogether irrespective of the
probable pecuniary results. This he regarded in the light of a duty he could not and would not evade,
independent of its being a good investment for securing a future reputation; and the character which he thus
obtained, although at times purchased at great cost, eventually justified the soundness of his views. As the
eminent Mr. Penn, the head of the great engineering firm, is accustomed to say, "I cannot afford to turn out
secondrate work," so Mr. Maudslay found both character and profit in striving after the highest excellence
in his productions. He was particular even in the minutest details. Thus one of the points on which he
insistedapparently a trivial matter, but in reality of considerable importance in mechanical construction
was the avoidance of sharp interior angles in ironwork, whether wrought or cast; for he found that in such
interior angles cracks were apt to originate; and when the article was a tool, the sharp angle was less pleasant
to the hand as well as to the eye. In the application of his favourite round or hollow corner systemas, for
instance, in the case of the points of junction of the arms of a wheel with its centre and rimhe used to
illustrate its superiority by holding up his hand and pointing out the nice rounded hollow at the junction of the
fingers, or by referring to the junction of the branches to the stem of a tree. Hence he made a point of having
all the angles of his machine framework nicely rounded off on their exterior, and carefully hollowed in their
interior angles. In forging such articles he would so shape his metal before bending that the result should be
the right hollow or rounded corner when bent; the anticipated external angle falling into its proper place when
the bar so shaped was brought to its ultimate form. In all such matters of detail he was greatly assisted by his
early dexterity as a blacksmith; and he used to say that to be a good smith you must be able to SEE in the bar
of iron the object proposed to be got out of it by the hammer or the tool, just as the sculptor is supposed to see
in the block of stone the statue which he proposes to bring forth from it by his mind and his chisel.
Mr. Maudslay did not allow himself to forget his skill in the use of the hammer, and to the last he took
pleasure in handling it, sometimes in the way of business, and often through sheer love of his art. Mr
Nasmyth says, "It was one of my duties, while acting as assistant in his beautiful little workshop, to keep up a
stock of handy bars of lead which he had placed on a shelf under his workbench, which was of thick slate
for the more ready making of his usual illustrative sketches of machinery in chalk. His love of ironforging
led him to take delight in forging the models of work to be ultimately done in iron; and cold lead being of
about the same malleability as redhot iron, furnished a convenient material for illustrating the method to be
adopted with the large work. I well remember the smile of satisfaction that lit up his honest face when he met
with a good excuse for 'having a go at' one of the bars of lead with hammer and anvil as if it were a bar of
iron; and how, with a few dexterous strokes, punchings of holes, and rounded notches, he would give the
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rough bar or block its desired form. He always aimed at working it out of the solid as much as possible, so as
to avoid the risk of any concealed defect, to which ironwork built up of welded parts is so liable; and when he
had thus cleverly finished his model, he used forthwith to send for the foreman of smiths, and show him how
he was to instruct his men as to the proper forging of the desired object." One of Mr. Maudslay's old
workmen, when informing us of the skilful manner in which he handled the file, said, "It was a pleasure to
see him handle a tool of any kind, but he was QUITE SPLENDID with an eighteeninch file!" The vice at
which he worked was constructed by himself, and it was perfect of its kind. It could be turned round to any
position on the bench; the jaws would turn from the horizontal to the perpendicular or any other
positionupsidedown if necessaryand they would open twelve inches parallel.
Mr. Nasmyth furnishes the following further recollections of Mr. Maudslay, which will serve in some
measure to illustrate his personal character. "Henry Maudslay," he says, "lived in the days of snufftaking,
which unhappily, as I think, has given way to the cigarsmoking system. He enjoyed his occasional pinch
very much. It generally preceded the giving out of a new notion or suggestion for an improvement or
alteration of some job in hand. As with most of those who enjoy their pinch, about three times as much was
taken between the fingers as was utilized by the nose, and the consequence was that a large unconsumed
surplus collected in the folds of the master's waistcoat as he sat working at his bench. Sometimes a file, or a
tool, or some small piece of work would drop, and then it was my duty to go down on my knees and fetch it
up. On such occasions, while waiting for the article, he would take the opportunity of pulling down his
waistcoat front, which had become disarranged by his energetic working at the bench; and many a time have I
come up with the dropped article, halfblinded by the snuff jerked into my eyes from off his waistcoat front.
"All the while he was at work he would be narrating some incident in his past life, or describing the progress
of some new and important undertaking, in illustrating which he would use the bit of chalk ready to his hand
upon the slate bench before him, which was thus in almost constant use. One of the pleasures he indulged in
while he sat at work was Music, of which he was very fond,more particularly of melodies and airs which
took a lasting hold on his mind. Hence he was never without an assortment of musical boxes, some of which
were of a large size. One of these he would set agoing on his library table, which was next to his workshop,
and with the door kept open, he was thus enabled to enjoy the music while he sat working at his bench.
Intimate friends would frequently call upon him and sit by the hour, but though talking all the while he never
dropped his work, but continued employed on it with as much zeal as if he were only beginning life. His old
friend Sir Samuel Bentham was a frequent caller in this way, as well as Sir Isambard Brunel while occupied
with his Thames Tunnel works*
[footnote...
Among the last works executed by the firm during Mr. Maudslay's
lifetime was the famous Shield employed by his friend Brunel in
carrying forward the excavation of the Thames Tunnel. He also
supplied the pumpingengines for the same great work, the completion
of which he did not live to see.
...]
and Mr. Chantrey, who was accustomed to consult him about the casting of his bronze statuary. Mr. Barton of
the Royal Mint, and Mr. Donkin the engineer, with whom Mr. Barton was associated in ascertaining and
devising a correct system of dividing the Standard Yard, and many others, had like audience of Mr. Maudslay
in his little workshop, for friendly converse, for advice, or on affairs of business.
"It was a special and constant practice with him on a workman's holiday, or on a Sunday morning, to take a
walk through his workshops when all was quiet, and then and there examine the various jobs in hand. On
such occasions he carried with him a piece of chalk, with which, in a neat and very legible hand, he would
record his remarks in the most pithy and sometimes caustic terms. Any evidence of want of correctness in
setting things square, or in 'flat filing,' which he held in high esteem, or untidiness in not sweeping down the
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bench and laying the tools in order, was sure to have a record in chalk made on the spot. If it was a mild case,
the reproof was recorded in gentle terms, simply to show that the master's eye was on the workman; but
where the case deserved hearty approbation or required equally hearty reproof, the words employed were
few, but went straight to the mark. These chalk jottings on the bench were held in the highest respect by the
workmen themselves, whether they conveyed praise or blame, as they were sure to be deserved; and when the
men next assembled, it soon became known all over the shop who had received the honour or otherwise of
one of the master's bench memoranda in chalk."
The vigilant, the critical, and yet withal the generous eye of the master being over all his workmen, it will
readily be understood how Maudslay's works came to be regarded as a firstclass school for mechanical
engineers. Every one felt that the quality of his workmanship was fully understood; and, if he had the right
stuff in him, and was determined to advance, that his progress in skill would be thoroughly appreciated. It is
scarcely necessary to point out how this feeling, pervading the establishment, must have operated, not only in
maintaining the quality of the work, but in improving the character of the workmen. The results were felt in
the increased practical ability of a large number of artisans, some of whom subsequently rose to the highest
distinction. Indeed it may be said that what Oxford and Cambridge are in letters, workshops such as
Maudslay's and Penn's are in mechanics. Nor can Oxford and Cambridge men be prouder of the connection
with their respective colleges than mechanics such as Whitworth, Nasmyth, Roberts, Muir, and Lewis, are of
their connection with the school of Maudslay. For all these distinguished engineers at one time or another
formed part of his working staff, and were trained to the exercise of their special abilities under his own eye.
The result has been a development of mechanical ability the like of which perhaps is not to be found in any
age or country.
Although Mr. Maudslay was an unceasing inventor, he troubled himself very little about patenting his
inventions. He considered that the superiority of his tools and the excellence of his work were his surest
protection. Yet he had sometimes the annoyance of being threatened with actions by persons who had
patented the inventions which he himself had made.*
[footnote...
His principal patent's weretwo, taken out in 1805 and 1808, while
in Margaret Street, for printing calicoes (Nos. 2872 and 3117); one
taken out in 1806, in conjunction with Mr. Donkin, for lifting heavy
weights (2948); one taken out in 1807, while still in Margaret
Street, for improvements in the steamengine, reducing its parts and
rendering it more compact and portable (3050); another, taken out in
conjunction with Robert Dickinson in 1812, for sweetening water and
other liquids (3538); and, lastly, a patent taken out in conjunction
"with Joshua Field in 1824 for preventing concentration of brine in
boilers (5021).
...]
He was much beset by inventors, sometimes sadly out at elbows, but always with a boundless fortune
looming before them. To such as applied to him for advice in a frank and candid spirit, he did not hesitate to
speak freely, and communicate the results of his great experience in the most liberal manner; and to poor and
deserving men of this class he was often found as ready to help them with his purse as with his still more
valuable advice. He had a singular way of estimating the abilities of those who thus called upon him about
their projects. The highest order of man was marked in his own mind at l00 degrees; and by this ideal
standard he measured others, setting them down at 90 degrees, 80 degrees, and so on. A very firstrate man
he would set down at 95 degrees, but men of this rank were exceedingly rare. After an interview with one of
the applicants to him for advice, he would say to his pupil Nasmyth, "Jem, I think that man may be set down
at 45 degrees, but he might be WORKED UP TO 60 degreesa common enough way of speaking of the
working of a steamengine, but a somewhat novel though by no means an inexpressive method of estimating
the powers of an individual.
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CHAPTER XII. HENRY MAUDSLAY. 119
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But while he had much toleration for modest and meritorious inventors, he had a great dislike for
secretmongers,schemers of the close, cunning sort,and usually made short work of them. He had an
almost equal aversion for what he called the "fiddlefaddle inventors," with their omnibus patents, into which
they packed every possible thing that their noddles could imagine. "Only once or twice in a century," said he,
"does a great inventor appear, and yet here we have a set of fellows each taking out as many patents as would
fill a cart,some of them embodying not a single original idea, but including in their specifications all
manner of modifications of wellknown processes, as well as anticipating the arrangements which may
become practicable in the progress of mechanical improvement." Many of these "patents" he regarded as
mere pitfalls to catch the unwary; and he spoke of such "inventors" as the pests of the profession.
The personal appearance of Henry Maudslay was in correspondence with his character. He was of a
commanding presence, for he stood full six feet two inches in height, a massive and portly man. His face was
round, full, and lit up with good humour. A fine, large, and square forehead, of the grand constructive order,
dominated over all, and his bright keen eye gave energy and life to his countenance. He was thoroughly
"jolly" and goodnatured, yet full of force and character. It was a positive delight to hear his cheerful, ringing
laugh. He was cordial in manner, and his frankness set everybody at their ease who had occasion to meet him,
even for the first time. No one could be more faithful and consistent in his friendships, nor more firm in the
hour of adversity. In fine, Henry Maudslay was, as described by his friend Mr. Nasmyth, the very beau ideal
of an honest, upright, straightforward, hardworking, intelligent Englishman.
A severe cold which he caught on his way home from one of his visits to France, was the cause of his death,
which occurred on the l4th of February, 1831. The void which his decease caused was long and deeply felt,
not only by his family and his large circle of friends, but by his workmen, who admired him for his industrial
skill, and loved him because of his invariably manly, generous, and upright conduct towards them. He
directed that he should be buried in Woolwich parishchurchyard, where a castiron tomb, made to his own
design, was erected over his remains. He had ever a warm heart for Woolwich, where he had been born and
brought up. He often returned to it, sometimes to carry his mother a share of his week's wages while she
lived, and afterwards to refresh himself with a sight of the neighbourhood with which he had been so familiar
when a boy. He liked its green common, with the soldiers about it; Shooter's Hill, with its outlook over Kent
and down the valley of the Thames; the river busy with shipping, and the royal craft loading and unloading
their armaments at the dockyard wharves. He liked the clangour of the Arsenal smithy where he had first
learned his art, and all the busy industry of the place. It was natural, therefore, that, being proud of his early
connection with Woolwich, he should wish to lie there; and Woolwich, on its part, let us add, has equal
reason to he proud of Henry Maudslay.
CHAPTER XIII. JOSEPH CLEMENT.
"It is almost impossible to overestimate the importance of these
inventions. The Greeks would have elevated their authors among the
gods; nor will the enlightened judgment of modern times deny them the
place among their fellowmen which is so undeniably their due."
Edinburgh Review.
That Skill in mechanical contrivance is a matter of education and training as well as of inborn faculty, is clear
from the fact of so many of our distinguished mechanics undergoing the same kind of practical discipline,
and perhaps still more so from the circumstance of so many of them passing through the same workshops.
Thus Maudslay and Clement were trained in the workshops of Bramah; and Roberts, Whitworth, Nasmyth,
and others, were trained in those of Maudslay.
Joseph Clement was born at Great Ashby in Westmoreland, in the year 1779. His father was a handloom
weaver, and a man of remarkable culture considering his humble station in life. He was an ardent student of
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CHAPTER XIII. JOSEPH CLEMENT. 120
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natural history, and possessed a much more complete knowledge of several subbranches of that science than
was to have been looked for in a common workingman. One of the departments which he specially studied
was Entomology. In his leisure hours he was accustomed to traverse the country searching the
hedgebottoms for beetles and other insects, of which he formed a remarkably complete collection; and the
capture of a rare specimen was quite an event in his life. In order more deliberately to study the habits of the
bee tribe, he had a number of hives constructed for the purpose of enabling him to watch their proceedings
without leaving his work; and the pursuit was a source of the greatest pleasure to him. He was a lover of all
dumb creatures; his cottage was haunted by birds which flew in and out at his door, and some of them
became so tame as to hop up to him and feed out of his hand. "Old Clement" was also a bit of a mechanic,
and such of his leisure moments as he did not devote to insecthunting, were employed in working a lathe of
his own construction, which he used to turn his bobbing on, and also in various kinds of amateur mechanics.
His boy Joseph, like other poor men's sons, was early set to work. He received very little education, and
learnt only the merest rudiments of reading and writing at the village school. The rest of his education he
gave to himself as he grew older. His father needed his help at the loom, where he worked with him for some
years; but, as handloom weaving was gradually being driven out by improved mechanism, the father
prudently resolved to put his son to a better trade. They have a saying in Cumberland that when the bairns
reach a certain age, they are thrown on to the houserigg, and that those who stick on are made thatchers of,
while those who fall off are sent to St. Bees to be made parsons of. Joseph must have been one of those that
stuck onat all events his father decided to make him a thatcher, afterwards a slater, and he worked at that
trade for five years, between eighteen and twentythree.
The son, like the father, had a strong liking for mechanics, and as the slating trade did not keep him in regular
employment, especially in winter time, he had plenty of opportunity for following the bent of his inclinations.
He made a friend of the village blacksmith, whose smithy he was accustomed to frequent, and there he
learned to work at the forge, to handle the hammer and file, and in a short time to shoe horses with
considerable expertness. A cousin of his named Farer, a clock and watchmaker by trade, having returned to
the village from London, brought with him some books on mechanics, which he lent to Joseph to read; and
they kindled in him an ardent desire to be a mechanic instead of a slater. He nevertheless continued to
maintain himself by the latter trade for some time longer, until his skill had grown; and, by way of cultivating
it, he determined, with the aid of his friend the village blacksmith, to make a turninglathe. The two set to
work, and the result was the production of an article in every way superior to that made by Clement's father,
which was accordingly displaced to make room for the new machine. It was found to work very satisfactorily,
and by its means Joseph proceeded to turn fifes, flutes, clarinets, and hautboys; for to his other
accomplishments he joined that of music, and could play upon the instruments that he made. One of his most
ambitious efforts was the making of a pair of Northumberland bagpipes, which he finished to his satisfaction,
and performed upon to the great delight of the villagers. To assist his father in his entomological studies, he
even contrived, with the aid of the descriptions given in the books borrowed from his cousin the watchmaker,
to make for him a microscope, from which he proceeded to make a reflecting telescope, which proved a very
good instrument. At this early period (1804) he also seems to have directed his attention to screwmakinga
branch of mechanics in which he afterwards became famous; and he proceeded to make a pair of very
satisfactory diestocks, though it is said that he had not before seen or even heard of such a contrivance for
making screws.
So clever a workman was not likely to remain long a village slater. Although the ingenious pieces of work
which he turned out by his lathe did not bring him in much money, he liked the occupation so much better
than slating that he was gradually giving up that trade. His father urged him to stick to slating as "a safe
thing;" but his own mind was in favour of following his instinct to be a mechanic; and at length he
determined to leave his village and seek work in a new line. He succeeded in finding employment in a small
factory at Kirby Stephen, a town some thirteen miles from Great Ashby, where he worked at making
powerlooms. From an old statement of account against his employer which we have seen, in his own
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CHAPTER XIII. JOSEPH CLEMENT. 121
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handwriting, dated the 6th September, 1805, it appears that his earnings at such work as "fitting the first set of
iron loames," "fitting up shittles," and "making moddles," were 3s. 6d. a day; and he must, during the same
time, have lived with his employer, who charged him as a setoff "14 weaks bord at 8s. per weak." He
afterwards seems to have worked at piecework in partnership with one Andrew Gamble supplying the
materials as well as the workmanship for the looms and shuttles. His employer, Mr. George Dickinson, also
seems to have bought his reflecting telescope from him for the sum of 12l.
From Kirby Stephen Clement removed to Carlisle, where he was employed by Forster and Sons during the
next two years at the same description of work; and he conducted himself, according; to their certificate on
his leaving their employment to proceed to Glasgow in 1807, "with great sobriety and industry, entirely to
their satisfaction." While working at Glasgow as a turner, he took lessons in drawing from Peter Nicholson,
the wellknown writer on carpentrya highly ingenious man. Nicholson happened to call at the shop at
which Clement worked in order to make a drawing of a powerloom; and Clement's expressions of
admiration at his expertness were so enthusiastic, that Nicholson, pleased with the youth's praise, asked if he
could be of service to him in any way. Emboldened by the offer, Clement requested, as the greatest favour he
could confer upon him, to have the loan of the drawing he had just made, in order that he might copy it. The
request was at once complied with; and Clement, though very poor at the time, and scarcely able to buy
candle for the long winter evenings, sat up late every night until he had finished it. Though the first drawing
he had ever made, he handed it back to Nicholson instead of the original, and at first the draughtsman did not
recognise that the drawing was not his own. When Clement told him that it was only the copy, Nicholson's
brief but emphatic praise was "Young man, YOU'LL DO!" Proud to have such a pupil, Nicholson
generously offered to give him gratuitous lessons in drawing, which were thankfully accepted; and Clement,
working at nights with great ardour, soon made rapid progress, and became an expert draughtsman.
Trade being very slack in Glasgow at the time, Clement, after about a year's stay in the place, accepted a
situation with Messrs. Leys, Masson, and Co., of Aberdeen, with whom he began at a guinea and a half a
week, from which he gradually rose to two guineas, and ultimately to three guineas. His principal work
consisted in designing and making powerlooms for his employers, and fitting them up in different parts of
the country. He continued to devote himself to the study of practical mechanics, and made many
improvements in the tools with which he worked. While at Glasgow he had made an improved pair of
diestocks for screws; and, at Aberdeen, he made a turninglathe with a sliding mandrill and guidescrews,
for cutting screws, furnished also with the means for correcting guidescrews. In the same machine he
introduced a small slide rest, into which he fixed the tool for cutting the screws,having never before seen a
slide rest, though it is very probable he may have heard of what Maudslay had already done in the same
direction. Clement continued during this period of his life an industrious selfcultivator, occupying most of
his spare hours in mechanical and landscape drawing, and in various studies. Among the papers left behind
him we find a ticket to a course of instruction on Natural Philosophy given by Professor Copland in the
Marischal College at Aberdeen, which Clement attended in the session of 181213; and we do not doubt that
our mechanic was among the most diligent of his pupils. Towards the end of 1813, after saving about 100L.
out of his wages, Clement resolved to proceed to London for the purpose of improving himself in his trade
and pushing his way in the world. The coach by which he travelled set him down in Snow Hill, Holborn; and
his first thought was of finding work. He had no friend in town to consult on the matter, so he made inquiry
of the coachguard whether he knew of any person in the mechanical line in that neighbourhood. The guard
said, "Yes; there was Alexander Galloway's show shop, just round the corner, and he employed a large
number of hands." Running round the corner, Clement looked in at Galloway's window, through which he
saw some lathes and other articles used in machine shops. Next morning he called upon the owner of the shop
to ask employment. "What can you do?" asked Galloway. "I can work at the forge," said Clement. "Anything
else?" "I can turn." "What else?" "I can draw." "What!" said Galloway, "can you draw? Then I will engage
you." A man who could draw or work to a drawing in those days was regarded as a superior sort of mechanic.
Though Galloway was one of the leading tradesmen of his time, and had excellent opportunities for
advancement, he missed them all. As Clement afterwards said of him, "He was only a mouthing
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CHAPTER XIII. JOSEPH CLEMENT. 122
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commoncouncil man, the height of whose ambition was to be an alderman;" and, like most corporation
celebrities, he held a low rank in his own business. He very rarely went into his workshops to superintend or
direct his workmen, leaving this to his foremena sufficient indication of the causes of his failure as a
mechanic.*
[footnote...
On one occasion Galloway had a castiron roof made for his workshop,
so flat and so independent of ties that the wonder was that it should
have stood an hour. One day Peter Keir, an engineer much employed by
the governmenta clever man, though some what eccentricwas taken
into the shop by Galloway to admire the new roof. Keir, on glancing
up at it, immediately exclaimed, "Come outside, and let us speak
about it there!" All that he could say to Galloway respecting the
unsoundness of its construction was of no avail. The fact was that,
however Keir might argue about its not being able to stand, there it
was actually standing, and that was enough for Galloway. Keir went
home, his mind filled with Galloway's most unprincipled roof. "If
that stands," said he to himself, "all that I have been learning and
doing for thirty years has been wrong." That night he could not sleep
for thinking about it. In the morning he strolled up Primrose Hill,
and returned home still muttering to himself about "that roof."
"What, said his wife to him, "are you thinking of Galloway's roof?"
"Yes, said he. "Then you have seen the papers?" "No what about
them?" "Galloway's roof has fallen in this morning, and killed eight
or ten of the men!" Keir immediately went to bed, and slept soundly
till next morning.
...]
On entering Galloway's shop, Clement was first employed in working at the lathe; but finding the tools so
bad that it was impossible to execute satisfactory work with them, he at once went to the forge, and began
making a new set of tools for himself. The other men, to whom such a proceeding was entirely new, came
round him to observe his operations, and they were much struck with his manual dexterity. The tools made,
he proceeded to use them, displaying what seemed to the other workmen an unusual degree of energy and
intelligence; and some of the old hands did not hesitate already to pronounce Clement to be the best mechanic
in the shop. When Saturday night came round, the other men were curious to know what wages Galloway
would allow the new hand; and when he had been paid, they asked him. "A guinea," was the reply. "A
guinea! Why, you are worth two if you are worth a shilling," said an old man who came out of the rankan
excellent mechanic, who, though comparatively worthless through his devotion to drink, knew Clement's
money value to his employer better than any man there; and he added, "Wait for a week or two, and if you are
not better paid than this, I can tell you of a master who will give you a fairer wage." Several Saturdays came
round, but no advance was made on the guinea a week; and then the old workman recommended Clement to
offer himself to Bramah at Pimlico, who was always on the look out for firstrate mechanics.
Clement acted on the advice, and took with him some of his drawings, at sight of which Bramah immediately
engaged him for a month; and at the end of that time he had given so much satisfaction, that it was agreed he
should continue for three months longer at two guineas a week. Clement was placed in charge of the tools of
the shop, and he showed himself so apt at introducing improvements in them, as well as in organizing the
work with a view to despatch and economy, that at the end of the term Bramah made him a handsome
present, adding, "if I had secured your services five years since, I would now have been a richer man by
many thousands of pounds." A formal agreement for a term of five years was then entered into between
Bramah and Clement, dated the 1st of April, 1814, by which the latter undertook to fill the office of
chiefdraughtsman and superintendent of the Pimlico Works, in consideration of a salary of three guineas a
week, with an advance of four shillings a week in each succeeding year of the engagement. This arrangement
proved of mutual advantage to both. Clement devoted himself with increased zeal to the improvement of the
mechanical arrangements of the concern, exhibiting his ingenuity in many ways, and taking; a genuine pride
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CHAPTER XIII. JOSEPH CLEMENT. 123
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in upholding the character of his master for turning out firstclass work.
On the death of Bramah, his sons returned from college and entered into possession of the business. They
found Clement the ruling mind there and grew jealous of him to such an extent that his situation became
uncomfortable; and by mutual consent he was allowed to leave before the expiry of his term of agreement. He
had no difficulty in finding employment; and was at once taken on as chief draughtsman at Maudslay and
Field's where he was of much assistance in proportioning the early marine engines, for the manufacture of
which that firm were becoming celebrated. After a short time, he became desirous of beginning business on
his own account as a mechanical engineer. He was encouraged to do this by the Duke of Northumberland,
who, being a great lover of mechanics and himself a capital turner, used often to visit Maudslay's, and thus
became acquainted with Clement, whose expertness as a draughtsman and mechanic he greatly admired.
Being a man of frugal and sober habits, always keeping his expenditure very considerably within his income,
Clement had been enabled to accumulate about 500L., which he thought would be enough for his purpose;
and he accordingly proceeded, in 1817, to take a small workshop in Prospect Place, Newington Butts, where
he began business as a mechanical draughtsman and manufacturer of small machinery requiring firstclass
workmanship.
From the time when he took his first gratuitous lessons in drawing from Peter Nicholson, at Glasgow, in
1807, he had been steadily improving in this art, the knowledge of which is indispensable to whoever aspires
to eminence as a mechanical engineer,until by general consent Clement was confessed to stand unrivalled
as a draughtsman. Some of the very best drawings contained in the Transactions of the Society of Arts, from
the year 1817 downwards,especially those requiring the delineation of any unusually elaborate piece of
machinery,proceeded from the hand of Clement. In some of these, he reached a degree of truth in
mechanical perspective which has never been surpassed.*
[footnote...
See more particularly The Transactions of the Society for the
Encouragement of Arts, vol. xxxiii. (l8l7), at pp. 74,l57,l60,175,208
(an admirable drawing; of Mr. James Allen's Theodolite); vol. xxxvi.
(1818), pp. 28,176 (a series of remarkable illustrations of Mr.
Clement's own invention of an Instrument for Drawing Ellipses); vol.
xliii. (1825), containing an illustration of the Drawing Table
invented by him for large drawings; vol. xlvi. (1828), containing a
series of elaborate illustrations of his Prize Turning Lathe; and
xlviii. 1829, containing illustrations of his Selfadjusting Double
Driver Centre Chuck.
...]
To facilitate his labours, he invented an extremely ingenious instrument, by means of which ellipses of all
proportions, as well as circles and right lines, might be geometrically drawn on paper or on copper. He took
his idea of this instrument from the trammel used by carpenters for drawing imperfect ellipses; and when he
had succeeded in avoiding the crossing of the points, he proceeded to invent the straightline motion. For this
invention the Society of Arts awarded him their gold medal in 1818. Some years later, he submitted to the
same Society his invention of a stand for drawings of large size. He had experienced considerable difficulty
in making such drawings, and with his accustomed readiness to overcome obstacles, he forthwith set to work
and brought out his new drawingtable.
As with many other originalminded mechanics, invention became a habit with him, and by study and labour
he rarely failed in attaining the object which he had bent his mind upon accomplishing. Indeed, nothing
pleased him better than to have what he called "a tough job;" as it stimulated his inventive faculty, in the
exercise of which he took the highest pleasure. Hence mechanical schemers of all kinds were accustomed to
resort to Clement for help when they had found an idea which they desired to embody in a machine. If there
was any value in their idea, none could be more ready than he to recognise its merit, and to work it into
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CHAPTER XIII. JOSEPH CLEMENT. 124
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shape; but if worthless, he spoke out his mind at once, dissuading the projector from wasting upon it further
labour or expense.
One of the important branches of practical mechanics to which Clement continued through life to devote
himself, was the improvement of selfacting tools, more especially of the slidelathe. He introduced various
improvements in its construction and arrangement, until in his hands it became as nearly perfect as it was
possible to be. In 1818, he furnished the lathe with a slide rest twentytwo inches long, for the purpose of
cutting screws, provided with the means of selfcorrection; and some years later, in 1827, the Society of Arts
awarded him their gold Isis medal for his improved turninglathe, which embodied many ingenious
contrivances calculated to increase its precision and accuracy in large surfaceturning.
The beautiful arrangements embodied in Mr. Clement's improved lathe can with difficulty be described in
words; but its ingenuity may be inferred from a brief statement of the defects which it was invented to
remedy, and which it successfully overcame. When the mandrill of a lathe, having a metal plate fixed to it,
turns round with a uniform motion, and the slide rest which carries the cutter is moving from the
circumference of the work to the centre, it will be obvious that the quantity of metal passing over the edge of
the cutter at each revolution, and therefore at equal intervals of time, is continually diminishing, in exact
proportion to the spiral line described by the cutter on the face of the work. But in turning metal plates it is
found very in expedient to increase the speed of the work beyond a certain quantity; for when this happens,
and the tool passes the work at too great a velocity, it heats, softens, and is ground away, the edge of the
cutter becomes dull, and the surface of the plate is indented and burnished, instead of being turned. Hence
loss of time on the part of the workman, and diminished work on the part of the tool, results which,
considering the wages of the one and the capital expended on the construction of the other, are of no small
importance; for the prime objects of all improvement of tools are, economy of time and economy of
capitalto minimize labour and cost, and maximize result.
The defect to which we have referred was almost the only remaining imperfection in the lathe, and Mr.
Clement overcame it by making the machine selfregulating; so that, whatever might be the situation of the
cutter, equal quantities of metal should pass over it in equal times,the speed at the centre not exceeding
that suited to the work at the circumference,while the workman was enabled to convert the varying rate of
the mandrill into a uniform one whenever he chose. Thus the expedients of wheels, riggers, and drums, of
different diameters, by which it had been endeavoured to alter the speed of the lathemandrill, according to
the hardness of the metal and the diameter of the thing to be turned, were effectually disposed of. These,
though answering very well where cylinders of equal diameter had to be bored, and a uniform motion was all
that was required, were found very inefficient where a Plane surface had to be turned; and it was in such
cases that Mr. Clement's lathe was found so valuable. By its means surfaces of unrivalled correctness were
produced, and the slidelathe, so improved, became recognised and adopted as the most accurate and
extensively applicable of all machinetools.
The year after Mr. Clement brought out his improved turninglathe, he added to it his selfadjusting double
driving centrechuck, for which the Society of Arts awarded him their silver medal in 1828. In introducing
this invention to the notice of the Society, Mr. Clement said, "Although I have been in the habit of turning
and making turninglathes and other machinery for upwards of thirtyfive years, and have examined the best
turninglathes in the principal manufactories throughout Great Britain, I find it universally regretted by all
practical men that they cannot turn anything perfectly true between the centres of the lathe." It was found by
experience, that there was a degree of eccentricity, and consequently of imperfection, in the figure of any
long cylinder turned while suspended between the centres of the lathe, and made to revolve by the action of a
single driver. Under such circumstances the pressure of the tool tended to force the work out of the right line
and to distribute the strain between the driver and the adjacent centre, so that one end of the cylinder became
eccentric with respect to the other. By Mr. Clement's invention of the twoarmed driver, which was
selfadjusting, the strain was taken from the centre and divided between the two arms, which being
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CHAPTER XIII. JOSEPH CLEMENT. 125
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equidistant from the centre, effectually corrected all eccentricity in the work. This invention was found of
great importance in ensuring the true turning of large machinery, which before had been found a matter of
considerable difficulty.
In the same year (1828) Mr. Clement began the making of fluted taps and dies, and he established a
mechanical practice with reference to the pitch of the screw, which proved of the greatest importance in the
economics of manufacture. Before his time, each mechanical engineer adopted a thread of his own; so that
when a piece of work came under repair, the screwhob had usually to be drilled out, and a new thread was
introduced according to the usage which prevailed in the shop in which the work was executed. Mr. Clement
saw a great waste of labour in this practice, and he promulgated the idea that every screw of a particular
length ought to be furnished with its appointed number of threads of a settled pitch. Taking the inch as the
basis of his calculations, he determined the number of threads in each case; and the practice thus initiated by
him, recommended as it was by convenience and economy, was very shortly adopted throughout the trade. It
may be mentioned that one of Clement's ablest journeymen, Mr. Whitworth, has, since his time, been mainly
instrumental in establishing the settled practice; and Whitworth's thread (initiated by Clement) has become
recognised throughout the mechanical world. To carry out his idea, Clement invented his screwengine lathe,
with gearing, mandrill, and slidingtable wheelwork, by means of which he first cut the inside screwtools
from the lefthanded hobsthe reverse mode having before been adopted,while in shaping machines he
was the first to use the revolving cutter attached to the slide rest. Then, in 1828, he fluted the taps for the first
time with a revolving cutter,other makers having up to that time only notched them. Among his other
inventions in screws may be mentioned his headless tap, which, according to Mr. Nasmyth, is so valuable an
invention, that, "if he had done nothing else, it ought to immortalize him among mechanics. It passed right
through the hole to be tapped, and was thus enabled to do the duty of three ordinary screws." By these
improvements much greater precision was secured in the manufacture of tools and machinery, accompanied
by a greatly reduced cost of production; the results of which are felt to this day.
Another of Mr. Clement's ingenious inventions was his Planing Machine, by means of which metal plates of
large dimensions were planed with perfect truth and finished with beautiful accuracy. There is perhaps
scarcely a machine about which there has been more controversy than this; and we do not pretend to be able
to determine the respective merits of the many able mechanics who have had a hand in its invention. It is
exceedingly probable that others besides Clement worked out the problem in their own way, by independent
methods; and this is confirmed by the circumstance that though the results achieved by the respective
inventors were the same, the methods employed by them were in many respects different. As regards
Clement, we find that previous to the year 1820 he had a machine in regular use for planing the triangular
bars of lathes and the sides of weavinglooms. This instrument was found so useful and so economical in its
working, that Clement proceeded to elaborate a planing machine of a more complete kind, which he finished
and set to work in the year 1825. He prepared no model of it, but made it direct from the working drawings;
and it was so nicely constructed, that when put together it went without a hitch, and has continued steadily
working for more than thirty years down to the present day.
Clement took out no patent for his invention, relying for protection mainly on his own and his workmen's
skill in using it. We therefore find no specification of his machine at the Patent Office, as in the case of most
other capital inventions; but a very complete account of it is to be found in the Transactions of the Society of
Arts for 1832, as described by Mr. Varley. The practical value of the Planing Machine induced the Society to
apply to Mr. Clement for liberty to publish a full description of it; and Mr. Varley's paper was the result.*
[footnote...
Transactions of the Society for the Encouragement of Arts, vol. xlix.
p.157.
...]
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It may be briefly stated that this engineer's plane differs greatly from the carpenter's plane, the cutter of which
is only allowed to project so far as to admit of a thin shaving to be sliced off,the plane working flat in
proportion to the width of the tool, and its length and straightness preventing the cutter from descending into
any hollows in the wood. The engineer's plane more resembles the turninglathe, of which indeed it is but a
modification, working up on the same principle, on flat surfaces. The tools or cutters in Clement's machine
were similar to those used in the lathe, varying in like manner, but performing their work in right lines,the
tool being stationary and the work moving under it, the tool only travelling when making lateral cuts. To save
time two cutters were mounted, one to cut the work while going, the other while returning, both being so
arranged and held as to be presented to the work in the firmest manner, and with the least possible friction.
The bed of the machine, on which the work was laid, passed under the cutters on perfectly true rollers or
wheels, lodged and held in their bearings as accurately as the best mandrill could be, and having setscrews
acting against their ends totally preventing all endmotion. The machine was bedded on a massive and solid
foundation of masonry in heavy blocks, the support at all points being so complete as effectually to destroy
all tendency to vibration, with the object of securing full, round, and quiet cuts. The rollers on which the
planingmachine travelled were so true, that Clement himself used to say of them, "If you were to put but a
paper shaving under one of the rollers, it would at once stop all the rest." Nor was this any exaggerationthe
entire mechanism, notwithstanding its great size, being as true and accurate as that of a watch.
By an ingenious adaptation of the apparatus, which will also be found described in the Society of Arts paper,
the planing machine might be fitted with a lathebed, either to hold two centres, or a head with a suitable
mandrill. When so fitted, the machine was enabled to do the work of a turninglathe, though in a different
way, cutting cylinders or cones in their longitudinal direction perfectly straight, as well as solids or prisms of
any angle, either by the longitudinal or lateral motion of the cutter; whilst by making the work revolve, it
might be turned as in any other lathe. This ingenious machine, as contrived by Mr. Clement, therefore
represented a complete union of the turninglathe with the planing machine and dividing engine, by which
turning of the most complicated kind might readily be executed. For ten years after it was set in motion,
Clement's was the only machine of the sort available for planing large work; and being consequently very
much in request, it was often kept going night and day,the earnings by the planing machine alone during
that time forming the principal income of its inventor. As it took in a piece of work six feet square, and as his
charge for planing was threehalfpence the square inch, or eighteen shillings the square foot, he could thus
earn by his machine alone some ten pounds for every day's work of twelve hours. We may add that since
planing machines in various forms have become common in mechanical workshops, the cost of planing does
not amount to more than threehalfpence the square foot.
The excellence of Mr. Clement's tools, and his wellknown skill in designing and executing work requiring
unusual accuracy and finish, led to his being employed by Mr. Babbage to make his celebrated Calculating or
Difference Engine. The contrivance of a machine that should work out complicated sums in arithmetic with
perfect precision, was, as may readily be imagined, one of the most difficult feats of the mechanical intellect.
To do this was in an especial sense to stamp matter with the impress of mind, and render it subservient to the
highest thinking faculty. Attempts had been made at an early period to perform arithmetical calculations by
mechanical aids more rapidly and precisely than it was possible to do by the operations of the individual
mind. The preparation of arithmetical tables of high numbers involved a vast deal of labour, and even with
the greatest care errors were unavoidable and numerous. Thus in a multipltcationtable prepared by a man so
eminent as Dr. Hutton for the Board of Longitude, no fewer than forty errors were discovered in a single page
taken at random. In the tables of the Nautical Almanac, where the greatest possible precision was desirable
and necessary, more than five hundred errors were detected by one person; and the Tables of the Board of
Longitude were found equally incorrect. But such errors were impossible to be avoided so long as the
ordinary modes of calculating, transcribing, and printing continued in use.
The earliest and simplest form of calculating apparatus was that employed by the schoolboys of ancient
Greece, called the Abacus; consisting of a smooth board with a narrow rim, on which they were taught to
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CHAPTER XIII. JOSEPH CLEMENT. 127
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compute by means of progressive rows of pebbles, bits of bone or ivory, or pieces of silver coin, used as
counters. The same board, strewn over with sand, was used for teaching the rudiments of writing and the
principles of geometry. The Romans subsequently adopted the Abacus, dividing it by means of perpendicular
lines or bars, and from the designation of calculus which they gave to each pebble or counter employed on
the board, we have derived our English word to calculate. The same instrument continued to be employed
during the middle ages, and the table used by the English Court of Exchequer was but a modified form of the
Greek Abacus, the chequered lines across it giving the designation to the Court, which still survives. Tallies,
from the French word tailler to cut, were another of the mechanical methods employed to record
computations, though in a very rude way. Step by step improvements were made; the most important being
that invented by Napier of Merchiston, the inventor of logarithms, commonly called Napier's bones,
consisting of a number of rods divided into ten equal squares and numbered, so that the whole when placed
together formed the common multiplication table. By these means various operations in multiplication and
division were performed. Sir Samuel Morland, Gunter, and Lamb introduced other contrivances, applicable to
trigonometry; Gunter's scale being still in common use. The calculating machines of Gersten and Pascal were
of a different kind, working out arithmetical calculations by means of trains of wheels and other
arrangements; and that contrived by Lord Stanhope for the purpose of verifying his calculations with respect
to the National Debt was of like character. But none of these will bear for a moment to be compared with the
machine designed by Mr. Babbage for performing arithmetical calculations and mathematical analyses, as
well as for recording the calculations when made, thereby getting rid entirely of individual error in the
operations of calculation, transcription, and printing.
The French government, in their desire to promote the extension of the decimal system, had ordered the
construction of logarithmical tables of vast extent; but the great labour and expense involved in the
undertaking prevented the design from being carried out. It was reserved for Mr. Babbage to develope the
idea by means of a machine which he called the Difference Engine. This machine is of so complicated a
character that it would be impossible for us to give any intelligible description of it in words . Although Dr.
Lardner was unrivalled in the art of describing mechanism, he occupied twentyfive pages of the 'Edinburgh
Review' (vol.59) in endeavouring to describe its action, and there were several features in it which he gave up
as hopeless. Some parts of the apparatus and modes of action are indeed extraordinary and perhaps none
more so than that for ensuring accuracy in the calculated results,the machine actually correcting itself, and
rubbing itself back into accuracy, when the disposition to err occurs, by the friction of the adjacent
machinery! When an error is made, the wheels become locked and refuse to proceed; thus the machine must
go rightly or not at all,an arrangement as nearly resembling volition as anything that brass and steel are
likely to accomplish.
This intricate subject was taken up by Mr. Babbage in 1821, when he undertook to superintend for the British
government the construction of a machine for calculating and printing mathematical and astronomical tables.
The model first constructed to illustrate the nature of his invention produced figures at the rate of 44 a
minute. In 1823 the Royal Society was requested to report upon the invention, and after full inquiry the
committee recommended it as one highly deserving of public encouragement. A sum of 1500L. was then
placed at Mr. Babbage's disposal by the Lords of the Treasury for the purpose of enabling him to perfect his
invention. It was at this time that he engaged Mr. Clement as draughtsman and mechanic to embody his ideas
in a working machine. Numerous tools were expressly contrived by the latter for executing the several parts,
and workmen were specially educated for the purpose of using them. Some idea of the elaborate character of
the drawings may be formed from the fact that those required for the calculating machinery alonenot to
mention the printing machinery, which was almost equally elaboratecovered not less than four hundred
square feet of surface! The cost of executing the calculating machine was of course very great, and the
progress of the work was necessarily slow. The consequence was that the government first became impatient,
and then began to grumble at the expense. At the end of seven years the engineer's bills alone were found to
amount to nearly 7200L., and Mr. Babbage's costs out of pocket to 7000L. more. In order to make more
satisfactory progress, it was determined to remove the works to the neighbourhood of Mr. Babbage's own
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CHAPTER XIII. JOSEPH CLEMENT. 128
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residence; but as Clement's claims for conducting the operations in the new premises were thought exorbitant,
and as he himself considered that the work did not yield him the average profit of ordinary employment in his
own trade, he eventually withdrew from the enterprise, taking with him the tools which he had constructed
for executing the machine. The government also shortly after withdrew from it, and from that time the
scheme was suspended, the Calculating Engine remaining a beautiful but unfinished fragment of a great
work. Though originally intended to go as far as twenty figures, it was only completed to the extent of being
capable of calculating to the depth of five figures, and two orders of differences; and only a small part of the
proposed printing machinery was ever made. The engine was placed in the museum of King's College in
1843, enclosed in a glass case, until the year 1862, when it was removed for a time to the Great Exhibition,
where it formed perhaps the most remarkable and beautifully executed piece of mechanism the combined
result of intellectual and mechanical contrivancein the entire collection.*
[footnote...
A complete account of the calculating machine, as well as of an
analytical engine afterwards contrived by Mr. Babbage, of still
greater power than the other, will be found in the Bibliotheque
Universelle de Geneve, of which a translation into English, with
copious original notes, by the late Lady Lovelace, daughter of Lord
Byron, was published in the 3rd vol. of Taylor's Scientific Memoirs
(London, 1843). A history of the machine, and of the circumstances
connected with its construction, will also be found in Weld's History
of the Royal Society, vol. ii. 369391. It remains to be added, that
the perusal by Messrs. Scheutz of Stockholm of Dr. Lardner's account
of Mr. Babbage's engine in the Edinburgh Review, led those clever
mechanics to enter upon the scheme of constructing and completing it,
and the result is, that their machine not only calculates the tables,
but prints the results. It took them nearly twenty years to perfect
it, but when completed the machine seemed to be almost capable of
thinking. The original was exhibited at the Paris Exhibition of 1855.
A copy of it has since been secured by the English government at a
cost of 1200L., and it is now busily employed at Somerset House in
working out annuity and other tables for the RegistrarGeneral. The
copy was constructed, with several admirable improvements, by the
Messrs. Donkin, the wellknown mechanical engineers, after the
working drawings of the Messrs. Scheutz.
...]
Clement was on various other occasions invited to undertake work requiring extra skill, which other
mechanics were unwilling or unable to execute. He was thus always full of employment, never being under
the necessity of canvassing for customers. He was almost constantly in his workshop, in which he took great
pride. His dwelling was over the office in the yard, and it was with difficulty he could be induced to leave the
premises. On one occasion Mr. Brunel of the Great Western Railway called upon him to ask if he could
supply him with a superior steamwhistle for his locomotives, the whistles which they were using giving
forth very little sound. Clement examined the specimen brought by Brunel, and pronounced it to be "mere
tallowchandler's work." He undertook to supply a proper article, and after his usual fashion he proceeded to
contrive a machine or tool for the express purpose of making steamwhistles. They were made and supplied,
and when mounted on the locomotive the effect was indeed "screaming." They were heard miles off, and
Brunel, delighted, ordered a hundred. But when the bill came in, it was found that the charge made for them
was very highas much as 40L. the set. The company demurred at the price,Brunel declaring it to be six
times more than the price they had before been paying. "That may be;" rejoined Clement, "but mine are more
than six times better. You ordered a firstrate article, and you must be content to pay for it." The matter was
referred to an arbitrator, who awarded the full sum claimed. Mr. Weld mentions a similar case of an order
which Clement received from America to make a large screw of given dimensions "in the best possible
manner," and he accordingly proceeded to make one with the greatest mathematical accuracy. But his bill
amounted to some hundreds of pounds, which completely staggered the American, who did not calculate on
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CHAPTER XIII. JOSEPH CLEMENT. 129
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having to pay more than 20L. at the utmost for the screw. The matter was, however, referred to arbitrators,
who gave their decision, as in the former case, in favour of the mechanic.*
[footnote...
History of the Royal Society, ii. 374.
...]
One of the last works which Clement executed as a matter of pleasure, was the building of an organ for his
own use. It will be remembered that when working as a slater at Great Ashby, he had made flutes and
clarinets, and now in his old age he determined to try his skill at making an organin his opinion the king of
musical instruments. The building of it became his hobby, and his greatest delight was in superintending its
progress. It cost him about two thousand pounds in labour alone, but he lived to finish it, and we have been
informed that it was pronounced a very excellent instrument.
Clement was a heavybrowed man, without any polish of manner or speech; for to the last he continued to
use his strong Westmoreland dialect. He was not educated in a literary sense; for he read but little, and could
write with difficulty. He was eminently a mechanic, and had achieved his exquisite skill by observation,
experience, and reflection. His head was a complete repertory of inventions, on which he was constantly
drawing for the improvement of mechanical practice. Though he had never more than thirty workmen in his
factory, they were all of the first class; and the example which Clement set before them of extreme
carefulness and accuracy in execution rendered his shop one of the best schools of its time for the training of
thoroughly accomplished mechanics. Mr. Clement died in 1844, in his sixtyfifth year; after which his works
were carried on by Mr. Wilkinson, one of his nephews; and his planing machine still continues in useful
work.
CHAPTER XIV. FOX OF DERBY MURRAY OF LEEDS ROBERTS AND
WHITWORTH OF MANCHESTER.
"Founders and senators of states and cities, lawgivers, extirpers of
tyrants, fathers of the people, and other eminent persons in civil
government, were honoured but with titles of Worthies or demigods;
whereas, such as were inventors and authors of new arts, endowments,
and commodities towards man's life, were ever consecrated amongst the
gods themselves."BACON, Advancement of Learning.
While such were the advances made in the arts of toolmaking and engineconstruction through the labours
of Bramah, Maudslay, and Clement, there were other mechanics of almost equal eminence who flourished
about the same time and subsequently in several of the northern manufacturing towns. Among these may be
mentioned James Fox of Derby; Matthew Murray and Peter Fairbairn of Leeds; Richard Roberts, Joseph
Whitworth, James Nasmyth, and William Fairbairn of Manchester; to all of whom the manufacturing industry
of Great Britain stands in the highest degree indebted.
James Fox, the founder of the Derby firm of mechanical engineers, was originally a butler in the service of
the Rev. Thomas Gisborne, of Foxhall Lodge, Staffordshire. Though a situation of this kind might not seem
by any means favourable for the display of mechanical ability, yet the butler's instinct for handicraft was so
strong that it could not be repressed; and his master not only encouraged him in the handling of tools in his
leisure hours, but had so genuine an admiration of his skill as well as his excellent qualities of character, that
he eventually furnished him with the means of beginning business on his own account.
The growth and extension of the cotton, silk, and lace trades, in the neighbourhood of Derby, furnished Fox
with sufficient opportunities for the exercise of his mechanical skill; and he soon found ample scope for its
employment. His lace machinery became celebrated, and he supplied it largely to the neighbouring town of
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Nottingham; he also obtained considerable employment from the great firms of Arkwright and Strutt the
founders of the modem cotton manufacture. Mr. Fox also became celebrated for his lathes, which were of
excellent quality, still maintaining their high reputation; and besides making largely for the supply of the
home demand, he exported much machinery abroad, to France, Russia, and the Mauritius.
The present Messrs. Fox of Derby, who continue to carry on the business of the firm, claim for their
grandfather, its founder, that he made the first planing machine in 1814,*
[footnote...
Engineer, Oct. 10th, 1862.
...]
and they add that the original article continued in use until quite recently. We have been furnished by Samuel
Hall, formerly a workman at the Messrs. Fox's, with the following description of the machine: " It was
essentially the same in principle as the planing machine now in general use, although differing in detail. It
had a selfacting ratchet motion for moving the slides of a compound slide rest, and a selfacting reversing
tackle, consisting of three bevel wheels, one a stud, one loose on the driving shaft, and another on a socket,
with a pinion on the opposite end of the driving shaft running on the socket. The other end was the place for
the driving pulley. A clutch box was placed between the two opposite wheels, which was made to slide on a
feather, so that by means of another shaft containing levers and a tumbling ball, the box on reversing was
carried from one bevel wheel to the opposite one." The same James Fox is also said at a very early period to
have invented a screwcutting machine, an engine for accurately dividing and cutting the teeth of wheels, and
a selfacting lathe. But the evidence as to the dates at which these several inventions are said to have been
made is so conflicting that it is impossible to decide with whom the merit of making them really rests. The
same idea is found floating at the same time in many minds, the like necessity pressing upon all, and the
process of invention takes place in like manner: hence the contemporaneousness of so many inventions, and
the disputes that arise respecting them, as described in a previous chapter.
There are still other claimants for the merit of having invented the planing machine; among whom may be
mentioned more particularly Matthew Murray of Leeds, and Richard Roberts of Manchester. We are
informed by Mr. March, the present mayor of Leeds, head of the celebrated toolmanufacturing firm of that
town, that when he first went to work at Matthew Murray's, in 1814, a planing machine of his invention was
used to plane the circular part or back of the D valve, which he had by that time introduced in the
steamengine. Mr. March says, "I recollect it very distinctly, and even the sort of framing on which it stood.
The machine was not patented, and like many inventions in those days, it was kept as much a secret as
possible, being locked up in a small room by itself, to which the ordinary workmen could not obtain access.
The year in which I remember it being in use was, so far as I am aware, long before any planingmachine of
a similar kind had been invented."
Matthew Murray was born at StocktononTees in the year 1763. His parents were of the working class, and
Matthew, like the other members of the family, was brought up with the ordinary career of labour before him.
When of due age his father apprenticed him to the trade of a blacksmith, in which he very soon acquired
considerable expertness. He married before his term had expired; after which, trade being slack at Stockton,
he found it necessary to look for work elsewhere. Leaving his wife behind him, he set out for Leeds with his
bundle on his back, and after a long journey on foot, he reached that town with not enough money left in his
pocket to pay for a bed at the Bay Horse inn, where he put up. But telling the landlord that he expected work
at Marshall's, and seeming to be a respectable young man, the landlord trusted him; and he was so fortunate
as to obtain the job which he sought at Mr. Marshall's, who was then beginning the manufacture of flax, for
which the firm has since become so famous.
Mr. Marshall was at that time engaged in improving the method of manufacture,*
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Page No 134
[footnote...
We are informed in Mr. Longstaffe's Annals and Characteristics of
Darlington, that the spinning of flax by machinery was first begun by
one John Kendrew, an ingenious selftaught mechanic of that town, who
invented a machine for the purpose, for which he took out a patent in
1787. Mr. Marshall went over from Leeds to see his machine, and
agreed to give him so much per spindle for the right to use it. But
ceasing to pay the patent right, Kendrew commenced an action against
him for a sum of nine hundred pounds alleged to be due under the
agreement. The claim was disputed, and Kendrew lost his action; and
it is added in Longstaffe's Annals, that even had he succeeded, it
would have been of no use; for Mr. Marshall declared that he had not
then the money wherewith to pay him. It is possible that Matthew
Murray may have obtained some experience of flaxmachinery in working
for Kendrew, which afterwards proved of use to him in Mr. Marshall's
establishment.
...]
and the young blacksmith was so fortunate or rather so dexterous as to be able to suggest several
improvements in the machinery which secured the approval of his employer, who made him a present of
20L., and very shortly promoted him to be the first mechanic in the workshop. On this stroke of good fortune
Murray took a house at the neighbouring village of Beeston, sent to Stockton for his wife, who speedily
joined him, and he now felt himself fairly started in the world. He remained with Mr. Marshall for about
twelve years, during which he introduced numerous improvements in the machinery for spinning flax, and
obtained the reputation of being a firstrate mechanic. This induced Mr. James Fenton and Mr. David Wood
to offer to join him in the establishment of an engineering and machinemaking factory at Leeds; which he
agreed to, and operations were commenced at Holbeck in the year 1795.
As Mr. Murray had obtained considerable practical knowledge of the steamengine while working at Mr.
Marshall's, he took principal charge of the enginebuilding department, while his partner Wood directed the
machinemaking. In the branch of enginebuilding Mr. Murray very shortly established a high reputation,
treading close upon the heels of Boulton and Wattso close, indeed, that that firm became very jealous of
him, and purchased a large piece of ground close to his works with the object of preventing their extension.*
[footnote...
The purchase of this large piece of ground, known as Camp Field, had
the effect of "plugging up" Matthew Murray for a time; and it
remained disused, except for the deposit of dead dogs and other
rubbish, for more than half a century. It has only been enclosed
during the present year, and now forms part of the works of Messrs.
Smith, Beacock, and Tannet, the eminent toolmakers.
...]
His additions to the steamengine were of great practical value, one of which, the selfacting apparatus
attached to the boiler for the purpose of regulating the intensity of fire under it, and consequently the
production of steam, is still in general use. This was invented by him as early as 1799. He also subsequently
invented the D slide valve, or at least greatly improved it, while he added to the power of the airpump, and
gave a new arrangement to the other parts, with a view to the simplification of the powers of the engine. To
make the D valve work efficiently, it was found necessary to form two perfectly plane surfaces, to produce
which he invented his planing machine. He was also the first to adopt the practice of placing the piston in a
horizontal position in the common condensing engine. Among his other modifications in the steamengine,
was his improvement of the locomotive as invented by Trevithick; and it ought to be remembered to his
honour that he made the first locomotive that regularly worked upon any railway.
This was the engine erected by him for Blenkinsop, to work the Middleton colliery railway near Leeds, on
which it began to run in 1812, and continued in regular use for many years. In this engine he introduced the
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double cylinderTrevithick's engine being provided with only one cylinder, the defects of which were
supplemented by the addition of a flywheel to carry the crank over the dead points.
But Matthew Murray's most important inventions, considered in their effects on manufacturing industry, were
those connected with the machinery for heckling and spinning flax, which he very greatly improved. His
heckling machine obtained for him the prize of the gold medal of the Society of Arts; and this as well as his
machine for wet flaxspinning by means of sponge weights proved of the greatest practical value. At the time
when these inventions were made the flax trade was on the point of expiring, the spinners being unable to
produce yarn to a profit; and their almost immediate effect was to reduce the cost of production, to improve
immensely the quality of the manufacture, and to establish the British linen trade on a solid foundation. The
production of flaxmachinery became an important branch of manufacture at Leeds, large quantities being
made for use at home as well as for exportation, giving employment to an increasing number of highly skilled
mechanics.*
[footnote...
Among more recent improvers of flaxmachinery, the late Sir Peter
Fairbairn is entitled to high merit: the work turned out by him being
of firstrate excellence, embodying numerous inventions and
improvements of great value and importance.
...]
Mr. Murray's faculty for organising work, perfected by experience, enabled him also to introduce many
valuable improvements in the mechanics of manufacturing. His preeminent skill in millgearing became
generally acknowledged, and the effects of his labours are felt to this day in the extensive and still thriving
branches of industry which his ingenuity and ability mainly contributed to establish. All the machine tools
used in his establishment were designed by himself, and he was most careful in the personal superintendence
of all the details of their construction. Mr. Murray died at Leeds in 1826, in his sixtythird year.
We have not yet exhausted the list of claimants to the invention of the Planing Machine, for we find still
another in the person of Richard Roberts of Manchester, one of the most prolific of modem inventors. Mr.
Roberts has indeed achieved so many undisputed inventions, that he can readily afford to divide the honour in
this case with others. He has contrived things so various as the selfacting mule and the best electromagnet,
wet gasmeters and dry planing machines, iron billardtables and turretclocks, the centrifugal railway and
the drill slottingmachine, an apparatus for making cigars and machinery for the propulsion and equipment of
steamships; so that he may almost be regarded as the Admirable Crichton of modem mechanics.
Richard Roberts was born in 1789, at Carreghova in the parish of Llanymynech. His father was by trade a
shoemaker, to which he occasionally added the occupation of tollkeeper. The house in which Richard was
born stood upon the border line which then divided the counties of Salop and Montgomery; the front door
opening in the one county, and the back door in the other. Richard, when a boy, received next to no
education, and as soon as he was of fitting age was put to common labouring work. For some time he worked
in a quarry near his father's dwelling; but being of an ingenious turn, he occupied his leisure in making
various articles of mechanism, partly for amusement and partly for profit. One of his first achievements,
while working as a quarryman, was a spinningwheel, of which he was very proud, for it was considered "a
good job." Thus he gradually acquired dexterity in handling tools, and he shortly came to entertain the
ambition of becoming a mechanic.
There were several ironworks in the neighbour hood, and thither he went in search of employment. He
succeeded in finding work as a patternmaker at Bradley, near Bilston; under John Wilkinson, the famous
ironmastera man of great enterprise as well as mechanical skill; for he was the first man, as already stated,
that Watt could find capable of boring a cylinder with any approach to truth, for the purposes of his
steamengines. After acquiring some practical knowledge of the art of working in wood as well as iron,
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Roberts proceeded to Birmingham, where he passed through different shops, gaining further experience in
mechanical practice. He tried his hand at many kinds of work, and acquired considerable dexterity in each.
He was regarded as a sort of jackofalltrades; for he was a good turner, a tolerable wheelwright, and
could repair millwork at a pinch.
He next moved northward to the Horsley ironworks, Tipton, where he was working as a patternmaker when
he had the misfortune to be drawn in his own county for the militia. He immediately left his work and made
his way homeward to Llanymynech, determined not to be a soldier or even a militiaman. But home was not
the place for him to rest in, and after bidding a hasty adieu to his father, he crossed the country northward on
foot and reached Liverpool, in the hope of finding work there. Failing in that, he set out for Manchester and
reached it at dusk, very weary and very miry in consequence of the road being in such a wretched state of
mud and ruts. He relates that, not knowing a person in the town, he went up to an applestall ostensibly to
buy a pennyworth of apples, but really to ask the stallkeeper if he knew of any person in want of a hand.
Was there any turner in the neighbourhood? Yes, round the corner. Thither he went at once, found the
woodturner in, and was promised a job on the following morning. He remained with the turner for only a
short time, after which he found a job in Salford at lathe and toolmaking. But hearing that the militia
warrantofficers were still searching for him, he became uneasy and determined to take refuge in London.
He trudged all the way on foot to that great hidingplace, and first tried Holtzapffel's, the famous
toolmaker's, but failing in his application he next went to Maudslay's and succeeded in getting employment.
He worked there for some time, acquiring much valuable practical knowledge in the use of tools, cultivating
his skill by contact with firstclass workmen, and benefiting by the spirit of active contrivance which
pervaded the Maudslay shops. His manual dexterity greatly increased, and his inventive ingenuity fully
stimulated, he determined on making his way back to Manchester, which, even more than London itself, at
that time presented abundant openings for men of mechanical skill. Hence we find so many of the best
mechanics trained at Maudslay's and Clement'sNasmyth, Lewis, Muir, Roberts, Whitworth, and
othersshortly rising into distinction there as leading mechanicians and toolmakers.
The mere enumeration of the various results of Mr. Roberts's inventive skill during the period of his
settlement at Manchester as a mechanical engineer, would occupy more space than we can well spare. But we
may briefly mention a few of the more important. In 1816, while carrying on business on his own account in
Deansgate, he invented his improved sector for correctly sizing wheels in blank previously to their being cut,
which is still extensively used. In the same year he invented his improved screwlathe; and in the following
year, at the request of the boroughreeve and constables of Manchester, he contrived an oscillating and
rotating wet gas meter of a new kind, which enabled them to sell gas by measure. This was the first meter in
which a water lute was applied to prevent the escape of gas by the index shaft, the want of which, as well as
its great complexity, had prevented the only other gas meter then in existence from working satisfactorily.
The water lute was immediately adopted by the patentee of that meter. The planing machine, though claimed,
as we have seen, by many inventors, was constructed by Mr. Roberts after an original plan of his own in
1817, and became the tool most generally employed in mechanical workshopsacting by means of a chain
and rackthough it has since been superseded to some extent by the planing machine of Whitworth, which
works both ways upon an endless screw. Improvements followed in the slidelathe (giving a large range of
speed with increased diameters for the same size of headstocks, in the wheelcutting engine, in the
scalebeam (by which, with a load of 2 oz. on each end, the fifteenhundredth part of a grain could be
indicated), in the broachingmachine, the slottingmachine, and other engines.
But the inventions by which his fame became most extensively known arose out of circumstances connected
with the cotton manufactures of Manchester and the neighbourhood. The great improvements which he
introduced in the machine for making weavers' reeds, led to the formation of the firm of Sharp, Roberts, and
Co., of which Mr. Roberts was the acting mechanical partner for many years. Not less important were his
improvements in powerlooms for weaving fustians, which were extensively adopted. But by far the most
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famous of his inventions was unquestionably his Selfacting Mule, one of the most elaborate and beautiful
pieces of machinery ever contrived. Before its invention, the working of the entire machinery of the
cottonmill, as well as the employment of the piecers, cleaners, and other classes of operatives, depended
upon the spinners, who, though receiving the highest rates of pay, were by much the most given to strikes;
and they were frequently accustomed to turn out in times when trade was brisk, thereby bringing the whole
operations of the manufactories to a standstill, and throwing all the other operatives out of employment. A
longcontinued strike of this sort took place in 1824, when the idea occurred to the masters that it might be
possible to make the spinningmules run out and in at the proper speed by means of selfacting machinery,
and thus render them in some measure independent of the more refractory class of their workmen. It seemed,
however, to be so very difficult a problem, that they were by no means sanguine of success in its solution.
Some time passed before they could find any mechanic willing so much as to consider the subject. Mr.
Ashton of Staleybridge made every effort with this object, but the answer he got was uniformly the same.
The thing was declared to be impracticable and impossible. Mr. Ashton, accompanied by two other leading
spinners, called on Sharp, Roberts, and Co., to seek an interview with Mr. Roberts. They introduced the
subject to him, but he would scarcely listen to their explanations, cutting them short with the remark that he
knew nothing whatever about cottonspinning. They insisted, nevertheless, on explaining to him what they
required, but they went away without being able to obtain from him any promise of assistance in bringing out
the required machine.
The strike continued, and the manufacturers again called upon Mr. Roberts, but with no better result. A third
time they called and appealed to Mr. Sharp, the capitalist of the firm, who promised to use his best
endeavours to induce his mechanical partner to take the matter in hand. But Mr. Roberts, notwithstanding his
reticence, had been occupied in carefully pondering the subject since Mr. Ashton's first interview with him.
The very difficulty of the problem to be solved had tempted him boldly to grapple with it, though he would
not hold out the slightest expectation to the cottonspinners of his being able to help them in their emergency
until he saw his way perfectly clear. That time had now come; and when Mr. Sharp introduced the subject, he
said he had turned the matter over and thought he could construct the required selfacting machinery. It was
arranged that he should proceed with it at once, and after a close study of four months he brought out the
machine now so extensively known as the selfacting mule. The invention was patented in 1825, and was
perfected by subsequent additions, which were also patented.
Like so many other inventions, the idea of the selfacting mule was not new. Thus Mr. William Strutt of
Derby, the father of Lord Belper, invented a machine of this sort at an early period; Mr. William Belly, of the
New Lanark Mills, invented a second; and various other projectors tried their skill in the same direction; but
none of these inventions came into practical use. In such cases it has become generally admitted that the real
inventor is not the person who suggests the idea of the invention, but he who first works it out into a
practicable process, and so makes it of practical and commercial value. This was accomplished by Mr.
Roberts, who, working out the idea after his own independent methods, succeeded in making the first
selfacting mule that would really act as such; and he is therefore fairly entitled to be regarded as its inventor.
By means of this beautiful contrivance, spindlecarriages; bearing hundreds of spindles, run themselves out
and in by means of automatic machinery, at the proper speed, without a hand touching them; the only labour
required being that of a few boys and girls to watch them and mend the broken threads when the carriage
recedes from the roller beam, and to stop it when the cop is completely formed, as is indicated by the bell of
the counter attached to the working gear. Mr. Baines describes the selfacting mule while at work as
"drawing out, twisting, and winding up many thousand threads, with unfailing precision and indefatigable
patience and strengtha scene as magical to the eye which is not familiarized with it, as the effects have
been marvellous in augmenting the wealth and population of the country."*
[footnote...
EDWARD BAINES, Esq., M.P., History of the Cotton Manufacture, 212.
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...]
Mr. Roberts's great success with the selfacting mule led to his being often appealed to for help in the
mechanics of manufacturing. In 1826, the year after his patent was taken out, he was sent for to Mulhouse, in
Alsace, to design and arrange the machine establishment of Andre Koechlin and Co.; and in that and the two
subsequent years he fairly set the works agoing, instructing the workmen in the manufacture of
spinningmachinery, and thus contributing largely to the success of the French cotton manufacture. In 1832
he patented his invention of the Radial Arm for "winding on" in the selfacting mule, now in general use; and
in future years he took out sundry patents for roving, slubbing, spinning, and doubling cotton and other
fibrous materials; and for weaving, beetling, and mangling fabrics of various sorts.
A considerable branch of business carried on by the firm of Sharp, Roberts, and Co. was the manufacture of
iron billiardtables, which were constructed with almost perfect truth by means of Mr. Roberts's
planingmachine, and became a large article of export. But a much more important and remunerative
department was the manufacture of locomotives, which was begun by the firm shortly after the opening of the
Liverpool and Manchester Railway had marked this as one of the chief branches of future mechanical
engineering. Mr. Roberts adroitly seized the opportunity presented by this new field of invention and
enterprise, and devoted himself for a time to the careful study of the locomotive and its powers. As early as
the year 1829 we find him presenting to the Manchester Mechanics' Institute a machine exhibiting the nature
of friction upon railroads, in solution of the problem then under discussion in the scientific journals. In the
following year he patented an arrangement for communicating power to both drivingwheels of the
locomotive, at all times in the exact proportions required when turning to the right or left,an arrangement
which has since been adopted in many road locomotives and agricultural engines. In the same patent will be
found embodied his invention of the steambrake, which was also a favourite idea of George Stephenson,
since elaborated by Mr. MacConnell of the London and NorthWestern Railway. In 1834, Sharp, Roberts,
and Co. began the manufacture of locomotives on a large scale; and the compactness of their engines, the
excellence of their workmanship, and the numerous original improvements introduced in them, speedily
secured for the engines of the Atlas firm a high reputation and a very large demand. Among Mr. Roberts's
improvements may be mentioned his method of manufacturing the crank axle, of welding the rim and tyres of
the wheels, and his arrangement and form of the wroughtiron framing and axleguards. His system of
templets and gauges, by means of which every part of an engine or tender corresponded with that of every
other engine or tender of the same class, was as great an improvement as Maudslay's system of uniformity of
parts in other descriptions of machinery.
In connection with the subject of railways, we may allude in passing to Mr. Roberts's invention of the
Jacquard punching machinea selfacting tool of great power, used for punching any required number of
holes, of any pitch and to any pattern, with mathematical accuracy, in bridge or boiler plates. The origin of
this invention was somewhat similar to that of the selfacting mule. The contractors for the Conway Tubular
Bridge while under construction, in 1848, were greatly hampered by combinations amongst the workmen,
and they despaired of being able to finish the girders within the time specified in the contract. The punching
of the iron plates by hand was a tedious and expensive as well as an inaccurate process; and the work was
proceeding so slowly that the contractors found it absolutely necessary to adopt some new method of
punching if they were to finish the work in time. In their emergency they appealed to Mr. Roberts, and
endeavoured to persuade him to take the matter up. He at length consented to do so, and evolved the machine
in question during his evening's leisurefor the most part while quietly sipping his tea. The machine was
produced, the contractors were enabled to proceed with the punching of the plates independent of the
refractory men, and the work was executed with a despatch, accuracy, and excellence that would not
otherwise have been possible. Only a few years since Mr. Roberts added a useful companion to the Jacquard
punching machine, in his combined selfacting machine for shearing iron and punching both webs of angle
or T iron simultaneously to any required pitch; though this machine, like others which have proceeded from
his fertile brain, is ahead even of this fastmanufacturing age, and has not yet come into general use, but is
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certain to do so before many years have elapsed.
These inventions were surely enough for one man to have accomplished; but we have not yet done. The mere
enumeration of his other inventions would occupy several pages. We shall merely allude to a few of them.
One was his Turret Clock, for which he obtained the medal at the Great Exhibition of 1851. Another was his
Prize ElectroMagnet of 1845. When this subject was first mentioned to him, he said he did not know
anything of the theory or practice of electromagnetism, but he would try and find out. The result of his
trying was that he won the prize for the most powerful electromagnet: one is placed in the museum at Peel
Park, Manchester, and another with the Scottish Society of Arts, Edinburgh. In 1846 he perfected an
American invention for making cigars by machinery; enabling a boy, working one of his cigarengines, to
make as many as 5000 in a day. In 1852 he patented improvements in the construction, propelling, and
equipment of steamships, which have, we believe, been adopted to a certain extent by the Admiralty; and a
few years later, in 1855, we find him presenting the Secretary of War with plans of elongated rifle projectiles
to be used in smoothbore ordnance with a view to utilize the oldpattern gun. His head, like many inventors
of the time, being full of the mechanics of war, he went so far as to wait upon Louis Napoleon, and laid
before him a plan by which Sebastopol was to be blown down. In short, upon whatever subject he turned his
mind, he left the impress of his inventive faculty. If it was imperfect, he improved it; if incapable of
improvement, and impracticable, he invented something entirely new, superseding it altogether. But with all
his inventive genius, in the exercise of which Mr. Roberts has so largely added to the productive power of the
country, we regret to say that he is not gifted with the commercial faculty. He has helped others in their
difficulties, but forgotten himself. Many have profited by his inventions, without even acknowledging the
obligations which they owed to him. They have used his brains and copied his tools, and the "sucked orange"
is all but forgotten. There may have been a want of worldly wisdom on his part, but it is lamentable to think
that one of the most prolific and useful inventors of his time should in his old age be left to fight with
poverty.
Mr. Whitworth is another of the firstclass toolmakers of Manchester who has turned to excellent account
his training in the workshops of Maudslay and Clement. He has carried fully out the system of uniformity in
Screw Threads which they initiated; and he has still further improved the mechanism of the planing machine,
enabling it to work both backwards and forwards by means of a screw and roller motion. His "Jim Crow
Machine," so called from its peculiar motion in reversing itself and working both ways, is an extremely
beautiful tool, adapted alike for horizontal, vertical, or angular motions. The minute accuracy of Mr.
Whitworth's machines is not the least of their merits; and nothing will satisfy him short of perfect truth. At
the meeting of the Institute of Mechanical Engineers at Glasgow in 1856 he read a paper on the essential
importance of possessing a true plane as a standard of reference in mechanical constructions, and he
described elaborately the true method of securing it,namely, by scraping, instead of by the ordinary
process of grinding. At the same meeting he exhibited a machine of his invention by which he stated that a
difference of the millionth part of an inch in length could at once be detected. He also there urged his
favourite idea of uniformity, and proper gradations of size of parts, in all the various branches of the
mechanical arts, as a chief means towards economy of productiona principle, as he showed, capable of
very extensive application. To show the progress of tools and machinery in his own time, Mr. Whitworth
cited the fact that thirty years since the cost of labour for making a surface of castiron trueone of the most
important operations in mechanicsby chipping and filing by the hand, was 12s. a square foot; whereas it is
now done by the planing machine at a cost for labour of less than a penny. Then in machinery, pieces of 74
reed printingcotton cloth of 29 yards each could not be produced at less cost than 30s. 6d. per piece;
whereas the same description is now sold for 3s. 9d. Mr. Whitworth has been among the most effective
workers in this field of improvement, his tools taking the first place in point of speed, accuracy, and finish of
work, in which respects they challenge competition with the world. Mr. Whitworth has of late years been
applying himself with his accustomed ardour to the development of the powers of rifled guns and
projectiles,a branch of mechanical science in which he confessedly holds a foremost place, and in
perfecting which he is still occupied.
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CHAPTER XV. JAMES NASMYTH.
"By Hammer and Hand
All Arts doth stand."
Hammermen's Motto.
The founder Of the Scotch family of Naesmyth is said to have derived his name from the following
circumstance. In the course of the feuds which raged for some time between the Scotch kings and their
powerful subjects the Earls of Douglas, a rencontre took place one day on the outskirts of a Border village,
when the king's adherents were worsted. One of them took refuge in the village smithy, where, hastily
disguising himself, and donning a spare leathern apron, he pretended to be engaged in assisting the smith
with his work, when a party of the Douglas followers rushed in. They glanced at the pretended workman at
the anvil, and observed him deliver a blow upon it so unskilfully that the hammershaft broke in his hand. On
this one of the Douglas men rushed at him, calling out, "Ye're nae smyth!" The assailed man seized his
sword, which lay conveniently at hand, and defended himself so vigorously that he shortly killed his
assailant, while the smith brained another with his hammer; and, a party of the king's men having come to
their help, the rest were speedily overpowered. The royal forces then rallied, and their temporary defeat was
converted into a victory. The king bestowed a grant of land on his follower "Nae Smyth," who assumed for
his arms a sword between two hammers with broken shafts, and the motto "Non arte sed Marte," as if to
disclaim the art of the Smith, in which he had failed, and to emphasize the superiority of the warrior. Such is
said to be the traditional origin of the family of Naesmyth of Posso in Peeblesshire, who continue to bear the
same name and arms.
It is remarkable that the inventor of the steamhammer should have so effectually contradicted the name he
bears and reversed the motto of his family; for so far from being "Nae Smyth," he may not inappropriately be
designated the very Vulcan of the nineteenth century. His hammer is a tool of immense power and pliancy,
but for which we must have stopped short in many of those gigantic engineering works which are among the
marvels of the age we live in. It possesses so much precision and delicacy that it will chip the end of an egg
resting in a glass on the anvil without breaking it, while it delivers a blow of ten tons with such a force as to
be felt shaking the parish. It is therefore with a high degree of appropriateness that Mr. Nasmyth has
discarded the feckless hammer with the broken shaft, and assumed for his emblem his own magnificent
steamhammer, at the same time reversing the family motto, which he has converted into "Non Marte sed
Arte."
James Nasmyth belongs to a family whose genius in art has long been recognised. His father, Alexander
Nasmyth of Edinburgh, was a landscapepainter of great eminence, whose works are sometimes confounded
with those of his son Patrick, called the English Hobbema, though his own merits are peculiar and distinctive.
The elder Nasmyth was also an admirable portrait painter, as his head of Burnsthe best ever painted of the
poetbears ample witness. His daughters, the Misses Nasmyth, were highly skilled painters of landscape,
and their works are well known and much prized. James, the youngest of the family, inherits the same love of
art, though his name is more extensively known as a worker and inventor in iron. He was born at Edinburgh,
on the 19th of August, 1808; and his attention was early directed to mechanics by the circumstance of this
being one of his father's hobbies. Besides being an excellent painter, Mr. Nasmyth had a good general
knowledge of architecture and civil engineering, and could work at the lathe and handle tools with the
dexterity of a mechanic. He employed nearly the whole of his spare time in a little workshop which adjoined
his studio, where he encouraged his youngest son to work with him in all sorts of materials. Among his
visitors at the studio were Professor Leslie, Patrick Miller of Dalswinton, and other men of distinction. He
assisted Mr. Miller in his early experiments with paddleboats, which eventually led to the invention of the
steamboat. It was a great advantage for the boy to be trained by a father who so loved excellence in all its
forms, and could minister to his love of mechanics by his own instruction and practice. James used to drink in
with pleasure and profit the conversation which passed between his father and his visitors on scientific and
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CHAPTER XV. JAMES NASMYTH. 138
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mechanical subjects; and as he became older, the resolve grew stronger in him every day that he would be a
mechanical engineer, and nothing else. At a proper age, he was sent to the High School, then as now
celebrated for the excellence of its instruction, and there he laid the foundations of a sound and liberal
education. But he has himself told the simple story of his early life in such graphic terms that we feel we
cannot do better than quote his own words: *
[footnote...
Originally prepared for John Hick, Esq., C.E., of Bolton, and
embodied by him in his lectures on "Self Help," delivered before the
Holy Trinity Working Men's Association of that town, on the 18th and
20th March, 1862; the account having been kindly corrected by Mr.
Nasmyth for the present publication.
...]
"I had the good luck," he says, "to have for a school companion the son of an iron founder. Every spare hour
that I could command was devoted to visits to his father's iron foundry, where I delighted to watch the
various processes of moulding, ironmelting, casting, forging, patternmaking, and other smith and metal
work; and although I was only about twelve years old at the time, I used to lend a hand, in which hearty zeal
did a good deal to make up for want of strength. I look back to the Saturday afternoons spent in the
workshops of that small foundry, as an important part of my education. I did not trust to reading about such
and such things; I saw and handled them; and all the ideas in connection with them became permanent in my
mind. I also obtained therewhat was of much value to me in after life a considerable acquaintance with
the nature and characters of workmen. By the time I was fifteen, I could work and turn out really respectable
jobs in wood, brass, iron, and steel: indeed, in the working of the latter inestimable material, I had at a very
early age (eleven or twelve) acquired considerable proficiency. As that was the prelucifer match period, the
possession of a steel and tinder box was quite a patent of nobility among boys. So I used to forge old files
into 'steels' in my father's little workshop, and harden them and produce such firstrate, neat little articles in
that line, that I became quite famous amongst my school companions; and many a task have I had excused
me by bribing the monitor, whose grim sense of duty never could withstand the glimpse of a steel.
"My first essay at making a steam engine was when I was fifteen. I then made a real working; steamengine,
1 3/4 diameter cylinder, and 8 in. stroke, which not only could act, but really did some useful work; for I
made it grind the oil colours which my father required for his painting. Steam engine models, now so
common, were exceedingly scarce in those days, and very difficult to be had; and as the demand for them
arose, I found it both delightful and profitable to make them; as well as sectional models of steam engines,
which I introduced for the purpose of exhibiting the movements of all the parts, both exterior and interior.
With the results of the sale of such models I was enabled to pay the price of tickets of admission to the
lectures on natural philosophy and chemistry delivered in the University of Edinburgh. About the same time
(1826) I was so happy as to be employed by Professor Leslie in making models and portions of apparatus
required by him for his lectures and philosophical investigations, and I had also the inestimable good fortune
to secure his friendship. His admirably clear manner of communicating a knowledge of the fundamental
principles of mechanical science rendered my intercourse with him of the utmost importance to myself. A
hearty, cheerful, earnest desire to toil in his service, caused him to take pleasure in instructing me by
occasional explanations of what might otherwise have remained obscure.
"About the years 1827 and 1828, the subject of steamcarriages for common roads occupied much of the
attention of the public. Many tried to solve the problem. I made a working model of an engine which
performed so well that some friends determined to give me the means of making one on a larger scale. This I
did; and I shall never forget the pleasure and the downright hard work I had in producing, in the autumn of
1828, at an outlay of 60L., a complete steamcarriage, that ran many a mile with eight persons on it. After
keeping it in action two months, to the satisfaction of all who were interested in it, my friends allowed me to
dispose of it, and I sold it a great bargain, after which the engine was used in driving a small factory. I may
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CHAPTER XV. JAMES NASMYTH. 139
Page No 142
mention that in that engine I employed the waste steam to cause an increased draught by its discharge up the
chimney. This important use of the waste steam had been introduced by George Stephenson some years
before, though entirely unknown to me.
"The earnest desire which I cherished of getting forward in the real business of life induced me to turn my
attention to obtaining employment in some of the great engineering establishments of the day, at the head of
which, in my fancy as well as in reality, stood that of Henry Maudslay, of London. It was the summit of my
ambition to get work in that establishment; but as my father had not the means of paying a premium, I
determined to try what I could do towards attaining my object by submitting to Mr. Maudslay actual
specimens of my capability as a young workman and draughtsman. To this end I set to work and made a
small steamengine, every part of which was the result of my own handiwork, including the casting and the
forging of the several parts. This I turned out in such a style as I should even now be proud of. My sample
drawings were, I may say, highly respectable. Armed with such means of obtaining the good opinion of the
great Henry Maudslay, on the l9th of May, 1829, I sailed for London in a Leith smack, and after an eight
days' voyage saw the metropolis for the first time. I made bold to call on Mr. Maudslay, and told him my
simple tale. He desired me to bring my models for him to look at. I did so, and when he came to me I could
see by the expression of his cheerful, wellremembered countenance, that I had attained my object. He then
and there appointed me to be his own private workman, to assist him in his little paradise of a workshop,
furnished with the models of improved machinery and engineering tools of which he has been the great
originator. He left me to arrange as to wages with his chief cashier, Mr. Robert Young, and on the first
Saturday evening I accordingly went to the countinghouse to enquire of him about my pay. He asked me
what would satisfy me. Knowing the value of the situation I had obtained, and having a very modest notion
of my worthiness to occupy it, I said, that if he would not consider l0s. a week too much, I thought I could do
very well with that. I suppose he concluded that I had some means of my own to live on besides the l0s. a
week which I asked. He little knew that I had determined not to cost my father another farthing when I
lefthome to begin the world on my own account. My proposal was at once acceded to. And well do I
remember the pride and delight I felt when I carried to my three shillings a week lodging that night my first
wages. Ample they were in my idea; for I knew how little I could live on, and was persuaded that by strict
economy I could easily contrive to make the money support me. To help me in this object, I contrived a small
cooking apparatus, which I forthwith got made by a tinsmith in Lambeth, at a cost of 6s., and by its aid I
managed to keep the eating and drinking part of my private account within 3s. 6d. per week, or 4s. at the
outside. I had three meat dinners a week, and generally four rice and milk dinners, all of which were cooked
by my little apparatus, which I set in action after breakfast. The oil cost not quite a halfpenny per day. The
meat dinners consisted of a stew of from a half to three quarters of a lb. of leg of beef, the meat costing 3
1/2d. per lb., which, with sliced potatoes and a little onion, and as much water as just covered all, with a
sprinkle of salt and black pepper, by the time I returned to dinner at halfpast six furnished a repast in every
respect as good as my appetite. For breakfast I had coffee and a due proportion of quartern loaf. After the first
year of my employment under Mr. Maudslay, my wages were raised to 15s. a week, and I then, but not till
then, indulged in the luxury of butter to my bread. I am the more particular in all this, to show you that I was
a thrifty housekeeper, although only a lodger in a 3s. room. I have the old apparatus by me yet, and I shall
have another dinner out of it ere I am a year older, out of regard to days that were full of the real romance of
life.
"On the death of Henry Maudslay in 1831, I passed over to the service of his worthy partner, Mr. Joshua
Field, and acted as his draughtsman, much to my advantage, until the end of that year, when I returned to
Edinburgh, to construct a small stock of engineering tools for the purpose of enabling me to start in business
on my own account. This occupied me until the spring of l833, and during the interval I was accustomed to
take in jobs to execute in my little workshop in Edinburgh, so as to obtain the means of completing my stock
of tools.*
[footnote...
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CHAPTER XV. JAMES NASMYTH. 140
Page No 143
Most of the tools with which he began business in Manchester were
made by his own hands in his father's little workshop at Edinburgh,
He was on one occasion " hard up" for brass with which to make a
wheel for his planing machine. There was a row of oldfashioned brass
candlesticks standing in bright array on the kitchen mantelpiece
which he greatly coveted for the purpose. His father was reluctant to
give them up; "for," said he, "I have had many a crack with Burns
when these candlesticks were on the table. But his mother at length
yielded; when the candlesticks were at once recast, and made into the
wheel of the planing machine, which is still at work in Manchester.
...]
In June, 1834, I went to Manchester, and took a flat of an old mill in Dale Street, where I began business. In
two years my stock had so increased as to overload the floor of the old building to such an extent that the land
lord, Mr. Wrenn, became alarmed, especially as the tenant below mea glasscutterhad a visit from the
end of a 20horse engine beam one morning among his cut tumblers. To set their anxiety at rest, I went out
that evening to Patricroft and took a look at a rather choice bit of land bounded on one side by the canal, and
on the other by the Liverpool and Manchester Railway. By the end of the week I had secured a lease of the
site for 999 years; by the end of the month my wood sheds were erected; the ring of the hammer on the
smith's anvil was soon heard all over the place; and the Bridgewater Foundry was fairly under way. There I
toiled right heartily until December 31st, 1856, when I retired to enjoy in active leisure the reward of a
laborious life, during which, with the blessing of God, I enjoyed much true happiness through the hearty love
which I always had for my profession; and I trust I may be allowed to say, without undue vanity, that I have
left behind me some useful results of my labours in those inventions with which my name is identified, which
have had no small share in the accomplishment of some of the greatest mechanical works of our age." If Mr.
Nasmyth had accomplished nothing more than the invention of his steamhammer, it would have been
enough to found a reputation. Professor Tomlinson describes it as "one of the most perfect of artificial
machines and noblest triumphs of mind over matter that modern English engineers have yet developed."*
[footnote...
Cyclopaedia of Useful Arts, ii. 739.
...]
The handhammer has always been an important tool, and, in the form of the stone celt, it was perhaps the
first invented. When the hammer of iron superseded that of stone, it was found practicable in the hands of a
"cunning" workman to execute by its means metal work of great beauty and even delicacy. But since the
invention of castiron, and the manufacture of wroughtiron in large masses, the art of hammerworking has
almost become lost; and great artists, such as Matsys of Antwerp and Rukers of Nuremberg were,*
[footnote...
Matsys' beautiful wroughtiron well cover, still standing in front of
the cathedral at Antwerp, and Rukers's steel or iron chair exhibited
at South Kensington in 1862, are examples of the beautiful hammer
work turned out by the artisans of the middle ages. The railings of
the tombs of Henry VII. and Queen Eleanor in Westminster Abbey, the
hinges and iron work of Lincoln Cathedral, of St. George's Chapel at
Windsor, and of some of the Oxford colleges, afford equally striking
illustrations of the skill of our English blacksmiths several
centuries ago.
...]
no longer think it worth their while to expend time and skill in working on so humble a material as
wroughtiron. It is evident from the marks of care and elaborate design which many of these early works
exhibit, that the workman's heart was in his work, and that his object was not merely to get it out of hand, but
to execute it in firstrate artistic style.
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CHAPTER XV. JAMES NASMYTH. 141
Page No 144
When the use of iron extended and larger ironwork came to be forged, for cannon, tools, and machinery, the
ordinary handhammer was found insufficient, and the helve or forgehammer was invented. This was
usually driven by a waterwheel, or by oxen or horses. The tilthammer was another form in which it was
used, the smaller kinds being worked by the foot. Among Watt's various inventions, was a tilthammer of
considerable power, which he at first worked by means of a waterwheel, and afterwards by a steam engine
regulated by a flywheel. His first hammer of this kind was 120 lbs. in weight; it was raised eight inches
before making each blow. Watt afterwards made a tilthammer for Mr. Wilkinson of Bradley Forge, of 7 1/2
cwt., and it made 300 blows a minute . Other improvements were made in the hammer from time to time, but
no material alteration was made in the power by which it was worked until Mr. Nasmyth took it in hand, and
applying to it the force of steam, at once provided the worker in iron with the most formidable of
machinetools. This important invention originated as follows:
In the early part of 1837, the directors of the Great Western SteamShip Company sent Mr. Francis
Humphries, their engineer, to consult Mr. Nasmyth as to some engineering tools of unusual size and power,
which were required for the construction of the engines of the "Great Britain" steamship. They had
determined to construct those engines on the vertical trunkengine principle, in accordance with Mr.
Humphries' designs; and very complete works were erected by them at their Bristol dockyard for the
execution of the requisite machinery, the most important of the tools being supplied by Nasmyth and Gaskell.
The engines were in hand, when a difficulty arose with respect to the enormous paddleshaft of the vessel,
which was of such a size of forging as had never before been executed. Mr. Humphries applied to the largest
engineering firms throughout the country for tenders of the price at which they would execute this part of the
work, but to his surprise and dismay he found that not one of the firms he applied to would undertake so large
a forging. In this dilemma he wrote to Mr. Nasmyth on the 24th November,1838, informing him of this
unlookedfor difficulty. "I find," said he, "there is not a forgehammer in England or Scotland powerful
enough to forge the paddleshaft of the engines for the 'Great Britain!' What am I to do? Do you think I
might dare to use castiron?"
This letter immediately set Mr. Nasmyth athinking. How was it that existing hammers were incapable of
forging a wroughtiron shaft of thirty inches diameter? Simply because of their want of compass, or range
and fall, as well as power of blow. A few moments' rapid thought satisfied him that it was by rigidly adhering
to the old traditional form of handhammerof which the tilt, though driven by steam, was but a
modificationthat the difficulty had arisen. When even the largest hammer was tilted up to its full height, its
range was so small, that when a piece of work of considerable size was placed on the anvil, the hammer
became "gagged," and, on such an occasion, where the forging required the most powerful blow, it received
next to no blow at all,the clear space for fall being almost entirely occupied by the work on the anvil.
The obvious remedy was to invent some method, by which a block of iron should be lifted to a sufficient
height above the object on which it was desired to strike a blow, and let the block fall down upon the
work,guiding it in its descent by such simple means as should give the required precision in the percussive
action of the falling mass. Following out this idea, Mr. Nasmyth at once sketched on paper his
steamhammer, having it clearly before him in his mind's eye a few minutes after receiving Mr. Humphries'
letter narrating his unlookedfor difficulty. The hammer, as thus sketched, consisted of, first an anvil on
which to rest the work; second, a block of iron constituting the hammer or blowgiving part; third, an
inverted steamcylinder to whose pistonrod the block was attached. All that was then required to produce
by such means a most effective hammer, was simply to admit steam in the cylinder so as to act on the under
side of the piston, and so raise the block attached to the pistonrod, and by a simple contrivance to let the
steam escape and so permit the block rapidly to descend by its own gravity upon the work then on the anvil.
Such, in a few words, is the rationale of the steamhammer.
By the same day's post, Mr. Nasmyth wrote to Mr. Humphries, inclosing a sketch of the invention by which
he proposed to forge the "Great Britain" paddleshaft. Mr. Humphries showed it to Mr. Brunel, the
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CHAPTER XV. JAMES NASMYTH. 142
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engineerinchief of the company, to Mr. Guppy, the managing director, and to others interested in the
undertaking, by all of whom it was heartily approved. Mr. Nasmyth gave permission to communicate his
plans to such forge proprietors as might feel disposed to erect such a hammer to execute the proposed
work,the only condition which he made being, that in the event of his hammer being adopted, he was to be
allowed to supply it according to his own design.
The paddleshaft of the "Great Britain" was, however, never forged. About that time, the substitution of the
Screw for the Paddlewheel as a means of propulsion of steamvessels was attracting much attention; and
the performances of the "Archimedes" were so successful as to induce Mr. Brunel to recommend his
Directors to adopt the new power. They yielded to his entreaty. The great engines which Mr. Humphries had
designed were accordingly set aside; and he was required to produce fresh designs of engines suited for screw
propulsion. The result was fatal to Mr. Humphries. The labour, the anxiety, and perhaps the disappointment,
proved too much for him, and a brainfever carried him off; so that neither his great paddleshaft nor Mr.
Nasmyth's steamhammer to forge it was any longer needed.
The hammer was left to bide its time. No forgemaster would take it up. The inventor wrote to all the great
firms, urging its superiority to every other tool for working malleable iron into all kinds of forge work. Thus
he wrote and sent illustrative sketches of his hammer to Accramans and Morgan of Bristol, to the late
Benjamin Hick and Rushton and Eckersley of Bolton, to Howard and Ravenhill of Rotherhithe, and other
firms; but unhappily bad times for the iron trade had set in; and although all to whom he communicated his
design were much struck with its simplicity and obvious advantages, the answer usually given was"We
have not orders enough to keep in work the forgehammers we already have, and we do not desire at present
to add any new ones, however improved." At that time no patent had been taken out for the invention. Mr.
Nasmyth had not yet saved money enough to enable him to do so on his own account; and his partner
declined to spend money upon a tool that no engineer would give the firm an order for. No secret was made
of the invention, and, excepting to its owner, it did not seem to be worth one farthing.
Such was the unpromising state of affairs, when M. Schneider, of the Creusot Iron Works in France, called at
the Patricroft works together with his practical mechanic M. Bourdon, for the purpose of ordering some tools
of the firm. Mr. Nasmyth was absent on a journey at the time, but his partner, Mr. Gaskell, as an act of
courtesy to the strangers, took the opportunity of showing them all that was new and interesting in regard to
mechanism about the works. And among other things, Mr. Gaskell brought out his partner's sketch or
"Scheme book," which lay in a drawer in the office, and showed them the design of the Steam Hammer,
which no English firm would adopt. They were much struck with its simplicity and practical utility; and M.
Bourdon took careful note of its arrangements. Mr. Nasmyth on his return was informed of the visit of MM.
Schneider and Bourdon, but the circumstance of their having inspected the design of his steamhammer
seems to have been regarded by his partner as too trivial a matter to be repeated to him; and he knew nothing
of the circumstance until his visit to France in April, 1840. When passing through the works at Creusot with
M. Bourdon, Mr. Nasmyth saw a crank shaft of unusual size, not only forged in the piece, but punched. He
immediately asked, "How did you forge that shaft?" M. Bourdon's answer was, "Why, with your hammer, to
be sure!" Great indeed was Nasmyth's surprise; for he had never yet seen the hammer, except in his own
drawing! A little explanation soon cleared all up. M. Bourdon said he had been so much struck with the
ingenuity and simplicity of the arrangement, that he had no sooner returned than he set to work, and had a
hammer made in general accordance with the design Mr. Gaskell had shown him; and that its performances
had answered his every expectation. He then took Mr. Nasmyth to see the steamhammer; and great was his
delight at seeing the child of his brain in full and active work. It was not, according to Mr. Nasmyth's ideas,
quite perfect, and he readily suggested several improvements, conformable with the original design, which
M. Bourdon forthwith adopted.
On reaching England, Mr. Nasmyth at once wrote to his partner telling him what he had seen, and urging that
the taking out of a patent for the protection of the invention ought no longer to be deferred. But trade was still
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CHAPTER XV. JAMES NASMYTH. 143
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very much depressed, and as the Patricroft firm needed all their capital to carry on their business, Mr. Gaskell
objected to lock any of it up in engineering novelties. Seeing himself on the brink of losing his property in the
invention, Mr. Nasmyth applied to his brotherinlaw, William Bennett, Esq., who advanced him the
requisite money for the purposeabout 280L., and the patent was secured in June 1840. The first
hammer, of 30 cwt., was made for the Patricroft works, with the consent of the partners; and in the course of
a few weeks it was in full work. The precision and beauty of its actionthe perfect ease with which it was
managed, and the untiring force of its percussive blowswere the admiration of all who saw it; and from
that moment the steamhammer became a recognised power in modern mechanics. The variety or gradation
of its blows was such, that it was found practicable to manipulate a hammer of ten tons as easily as if it had
only been of ten ounces weight. It was under such complete control that while descending with its greatest
momentum, it could be arrested at any point with even greater ease than any instrument used by hand. While
capable of forging an Armstrong hundredpounder, or the sheetanchor for a ship of the line, it could
hammer a nail, or crack a nut without bruising the kernel. When it came into general use, the facilities which
it afforded for executing all kinds of forging had the effect of greatly increasing the quantity of work done, at
the same time that expense was saved. The cost of making anchors was reduced by at least 50 per cent., while
the quality of the forging was improved. Before its invention the manufacture of a shaft of l5 or 20cwt.
required the concentrated exertions of a large establishment, and its successful execution was regarded as a
great triumph of skill.; whereas forgings of 20 and 30 tons weight are now things of almost everyday
occurrence. Its advantages were so obvious, that its adoption soon became general, and in the course of a few
years Nasmyth steamhammers were to be found in every wellappointed workshop both at home and
abroad. Many modifications have been made in the tool, by Condie, Morrison, Naylor, Rigby, and others; but
Nasmyth's was the father of them all, and still holds its ground.*
[footnote...
Mr. Nasmyth has lately introduced, with the assistance of Mr. Wilson
of the Low Moor Iron Works, a new, exceedingly ingenious, and very
simple contrivance for working the hammer. By this application any
length of stroke, any amount of blow, and any amount of variation can
be given by the operation of a single lever; and by this improvement
the machine has attained a rapidity of action and change of motion
suitable to the powers of the engine, and the form or consistency of
the articles under the hammer.Mr. FAIRBAIRN'S Report on the Paris
Universal Exhibition of 1855, p. 100.
...]
Among the important uses to which this hammer has of late years been applied, is the manufacture of iron
plates for covering our ships of war, and the fabrication of the immense wroughtiron ordnance of
Armstrong, Whitworth, and Blakely. But for the steamhammer, indeed, it is doubtful whether such weapons
could have been made. It is also used for the remanufacture of iron in various other forms, to say nothing of
the greatly extended use which it has been the direct means of effecting in wroughtiron and steel forgings in
every description of machinery, from the largest marine steamengines to the most nice and delicate parts of
textile mechanism. "It is not too much to say," observes a writer in the Engineer, "that, without Nasmyth's
steamhammer, we must have stopped short in many of those gigantic engineering works which, but for the
decay of all wonder in us, would be the perpetual wonder of this age, and which have enabled our modern
engineers to take rank above the gods of all mythologies. There is one use to which the steamhammer is
now becoming extensively applied by some of our manufacturers that deserves especial mention, rather for
the prospect which it opens to us than for what has already been actually accomplished. We allude to the
manufacture of large articles in DIES. At one manufactory in the country, railway wheels, for example, are
being manufactured with enormous economy by this means. The various parts of the wheels are produced in
quantity either by rolling or by dies under the hammer; these parts are brought together in their relative
positions in a mould, heated to a welding heat, and then by a blow of the steam hammer, furnished with dies,
are stamped into a complete and all but finished wheel. It is evident that wherever wroughtiron articles of a
manageable size have to be produced in considerable quantities, the same process may be adopted, and the
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CHAPTER XV. JAMES NASMYTH. 144
Page No 147
saving effected by the substitution of this for the ordinary forging process will doubtless ere long prove
incalculable. For this, as for the many other advantageous uses of the steamhammer, we are primarily and
mainly indebted to Mr. Nasmyth. It is but right, therefore, that we should hold his name in honour. In fact,
when we think of the universal service which this machine is rendering us, we feel that some special
expression of our indebtedness to him would be a reasonable and grateful service. The benefit which he has
conferred upon us is so great as to justly entitle him to stand side by side with the few men who have gained
name and fame as great inventive engineers, and to whom we have testified our gratitudeusually,
unhappily, when it was too late for them to enjoy it."
Mr. Nasmyth subsequently applied the principle of the steamhammer in the pile driver, which he invented in
1845. Until its production, all piles had been driven by means of a small mass of iron falling upon the head of
the pile with great velocity from a considerable height, the raising of the iron mass by means of the
"monkey" being an operation that occupied much time and labour, with which the results were very
incommensurate. Piledriving was, in Mr. Nasmyth's words, conducted on the artillery or cannonball
principle; the action being excessive and the mass deficient, and adapted rather for destructive than impulsive
action. In his new and beautiful machine, he applied the elastic force of steam in raising the ram or driving
block, on which, the block being disengaged, its whole weight of three tons descended on the head of the pile,
and the process being repeated eighty times in the minute, the pile was sent home with a rapidity that was
quite marvellous compared with the oldfashioned system. In forming cofferdams for the piers and
abutments of bridges, quays, and harbours, and in piling the foundations of all kinds of masonry, the steam
pile driver was found of invaluable use by the engineer. At the first experiment made with the machine, Mr.
Nasmyth drove a 14inch pile fifteen feet into hard ground at the rate of 65 blows a minute. The driver was
first used in forming the great steam dock at Devonport, where the results were very striking; and it was
shortly after employed by Robert Stephenson in piling the foundations of the great High Level Bridge at
Newcastle, and the Border Bridge at Berwick, as well as in several other of his great works. The saving of
time effected by this machine was very remarkable, the ratio being as 1 to 1800; that is, a pile could be driven
in four minutes that before required twelve hours. One of the peculiar features of the invention was that of
employing the pile itself as the support of the steamhammer part of the apparatus while it was being driven,
so that the pile had the percussive action of the dead weight of the hammer as well as its lively blows to
induce it to sink into the ground. The steamhammer sat as it were on the shoulders of the pile, while it dealt
forth its ponderous blows on the pilehead at the rate of 80 a minute, and as the pile sank, the hammer
followed it down with never relaxing activity until it was driven home to the required depth. One of the most
ingenious contrivances employed in the driver, which was also adopted in the hammer, was the use of steam
as a buffer in the upper part of the cylinder, which had the effect of a recoil spring, and greatly enhanced the
force of the downward blow.
In 1846, Mr. Nasmyth designed a form of steamengine after that of his steamhammer, which has been
extensively adopted all over the world for screwships of all sizes. The pyramidal form of this engine, its
great simplicity and GETATABILITY of parts, together with the circumstance that all the weighty parts of
the engine are kept low, have rendered it a universal favourite. Among the other laboursaving tools invented
by Mr. Nasmyth, may be mentioned the wellknown planing machine for small work, called "Nasmyth's
Steam Arm," now used in every large workshop. It was contrived for the purpose of executing a large order
for locomotives received from the Great Western Railway, and was found of great use in accelerating the
work, especially in planing the links, levers, connecting rods, and smaller kinds of wroughtiron work in
those engines. His circular cutter for toothed wheels was another of his handy inventions, which shortly came
into general use. In ironfounding also he introduced a valuable practical improvement. The old mode of
pouring the molten metal into the moulds was by means of a large ladle with one or two cross handles and
levers; but many dreadful accidents occurred through a slip of the hand, and Mr. Nasmyth resolved, if
possible, to prevent them. The plan he adopted was to fix a wormwheel on the side of the ladle, into which a
worm was geared, and by this simple contrivance one man was enabled to move the largest ladle on its axis
with perfect ease and safety. By this means the work was more promptly performed, and accidents entirely
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CHAPTER XV. JAMES NASMYTH. 145
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avoided.
Mr. Nasmyth's skill in invention was backed by great energy and a large fund of common sensequalities
not often found united. These proved of much service to the concern of which he was the head, and indeed
constituted the vital force. The firm prospered as it deserved; and they executed orders not only for England,
but for most countries in the civilized world. Mr. Nasmyth had the advantage of being trained in a good
schoolthat of Henry Maudslaywhere he had not only learnt handicraft under the eye of that great
mechanic, but the art of organizing labour, and (what is of great value to an employer) knowledge of the
characters of workmen. Yet the Nasmyth firm were not without their troubles as respected the mechanics in
their employment, and on one occasion they had to pass through the ordeal of a very formidable strike. The
manner in which the inventor of the steamhammer literally "Scotched" this strike was very characteristic.
A clever young man employed by the firm as a brass founder, being found to have a peculiar capacity for
skilled mechanical work, had been advanced to the lathe. The other men objected to his being so employed
on the ground that it was against the rules of the trade. "But he is a firstrate workman," replied the
employers, "and we think it right to advance a man according to his conduct and his merits." "No matter,"
said the workmen, "it is against the rules, and if you do not take the man from the lathe, we must turn out."
"Very well; we hold to our right of selecting the best men for the best places, and we will not take the man
from the lathe." The consequence was a general turn out. Pickets were set about the works, and any stray men
who went thither to seek employment were waylaid, and if not induced to turn back, were maltreated or
annoyed until they were glad to leave. The works were almost at a standstill. This state of things could not be
allowed to go on, and the head of the firm bestirred himself accordingly with his usual energy. He went down
to Scotland, searched all the best mechanical workshops there, and after a time succeeded in engaging
sixtyfour good hands. He forbade them coming by driblets, but held them together until there was a full
freight; and then they came, with their wives, families, chests of drawers, and eightday clocks, in a
steamboat specially hired for their transport from Greenock to Liverpool. From thence they came by special
train to Patricroft, where houses were in readiness for their reception. The arrival of so numerous,
welldressed, and respectable a corps of workmen and their families was an event in the neighbourhood, and
could not fail to strike the "pickets" with surprise. Next morning the sixtyfour Scotchmen assembled in the
yard at Patricroft, and after giving "three cheers," went quietly to their work. The "picketing" went on for a
little while longer, but it was of no use against a body of strong men who stood "shouther to shouther," as the
new hands did. It was even bruited about that there were more trains to follow!" It very soon became clear
that the back of the strike was broken. The men returned to their work, and the clever brass founder continued
at his turninglathe, from which he speedily rose to still higher employment.
Notwithstanding the losses and suffering occasioned by strikes, Mr. Nasmyth holds the opinion that they
have on the whole produced much more good than evil. They have served to stimulate invention in an
extraordinary degree. Some of the most important laboursaving processes now in common use are directly
traceable to them. In the case of many of our most potent selfacting tools and machines, manufacturers
could not be induced to adopt them until compelled to do so by strikes. This was the ease with the selfacting
mule, the woolcombing machine, the planing machine, the slotting machine, Nasmyth's steam arm, and
many others. Thus, even in the mechanical world, there may be "a soul of goodness in things evil."
Mr. Nasmyth retired from business in December, 1856. He had the moral courage to come out of the groove
which he had so laboriously made for himself, and to leave a large and prosperous business, saying, "I have
now enough of this world's goods; let younger men have their chance." He settled down at his rural retreat in
Kent, but not to lead a life of idle ease. Industry had become his habit, and active occupation was necessary to
his happiness. He fell back upon the cultivation of those artistic tastes which are the heritage of his family.
When a boy at the High School of Edinburgh, he was so skilful in making pen and ink illustrations on the
margins of the classics, that he thus often purchased from his monitors exemption from the lessons of the day.
Nor had he ceased to cultivate the art during his residence at Patricroft, but was accustomed to fall back upon
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CHAPTER XV. JAMES NASMYTH. 146
Page No 149
it for relaxation and enjoyment amid the pursuits of trade. That he possesses remarkable fertility of
imagination, and great skill in architectural and landscape drawing, as well as in the much more difficult art
of delineating the human figure, will be obvious to any one who has seen his works,more particularly his
"City of St. Ann's," "The Fairies," and "Everybody for ever!" which last was exhibited in Pall Mail, among
the recent collection of works of Art by amateurs and others, for relief of the Lancashire distress. He has also
brought his common sense to bear on such unlikely subject's as the origin of the cuneiform character. The
possession of a brick from Babylon set him a thinking. How had it been manufactured? Its under side was
clearly marked by the sedges of the Euphrates upon which it had been laid to dry and bake in the sun. But
how about those curious cuneiform characters? How had writing assumed so remarkable a form? His surmise
was this: that the brickmakers, in telling their tale of bricks, used the triangular corner of another brick, and
by pressing it down upon the soft clay, left behind it the triangular mark which the cuneiform character
exhibits. Such marks repeated, and placed in different relations to each other, would readily represent any
number. From the use of the corner of a brick in writing, the transition was easy to a pointed stick with a
triangular end, by the use of which all the cuneiform characters can readily be produced upon the soft clay.
This curious question formed the subject of an interesting paper read by Mr. Nasmyth before the British
Association at Cheltenham.
But the most engrossing of Mr. Nasmyth's later pursuits has been the science of astronomy, in which, by
bringing a fresh, original mind to the observation of celestial phenomena, he has succeeded in making some
of the most remarkable discoveries of our time. Astronomy was one of his favourite pursuits at Patricroft, and
on his retirement became his serious study. By repeated observations with a powerful reflecting telescope of
his own construction, he succeeded in making a very careful and minute painting of the craters, cracks,
mountains, and valleys in the moon's surface, for which a Council Medal was awarded him at the Great
Exhibition of 1851. But the most striking discovery which he has made by means of big telescopethe result
of patient, continuous, and energetic observationhas been that of the nature of the sun's surface, and the
character of the extraordinary lightgiving bodies, apparently possessed of voluntary motion, moving across
it, sometimes forming spots or hollows of more than a hundred thousand miles in diameter.
The results of these observations were of so novel a character that astronomers for some time hesitated to
receive them as facts.*
[footnote...
See Memoirs of the Literary and Philosophical Society of Manchester,
3rd series, vol.1. 407.
...]
Yet so eminent an astronomer as Sir John Herschel does not hesitate now to describe them as "a most
wonderful discovery." "According to Mr. Nasmyth's observations," says he, "made with a very fine telescope
of his own making, the bright surface of the sun consists of separate, insulated, individual objects or things,
all nearly or exactly of one certain definite size and shape, which is more like that of a willow leaf, as he
describes them, than anything else. These leaves or scales are not arranged in any order (as those on a
butterfly's wing are), but lie crossing one another in all directions, like what are called spills in the game of
spillikins; except at the borders of a spot, where they point for the most part inwards towards the middle of
the spot,*
[footnote...
Sir John Herschel adds, "Spots of not very irregular, and what may be
called compact form, covering an area of between seven and eight
hundred millions of square miles, are by no means uncommon. One spot
which I measured in the year 1837 occupied no less than three
thousand seven hundred and eighty millions, taking in all the
irregularities of its form; and the black space or nucleus in the
middle of one very nearly round one would have allowed the earth to
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drop through it, leaving a thousand clear miles on either side; and
many instances of much larger spots than these are on record."
...]
presenting much the sort of appearance that the small leaves of some waterplants or seaweeds do at the
edge of a deep hole of clear water. The exceedingly definite shape of these objects, their exact similarity one
to another, and the way in which they lie across and athwart each other (except where they form a sort of
bridge across a spot, in which case they seem to affect a common direction, that, namely, of the bridge
itself),all these characters seem quite repugnant to the notion of their being of a vaporous, a cloudy, or a
fluid nature. Nothing remains but to consider them as separate and independent sheets, flakes, or scales,
having some sort of solidity. And these flakes, be they what they may, and whatever may be said about the
dashing of meteoric stones into the sun's atmosphere, are evidently THE IMMEDIATE SOURCES OF THE
SOLAR LIGHT AND HEAT, by whatever mechanism or whatever processes they may be enabled to
develope and, as it were, elaborate these elements from the bosom of the nonluminous fluid in which they
appear to float. Looked at in this point of view, we cannot refuse to regard them as organisms of some
peculiar and amazing kind; and though it would be too daring to speak of such organization as partaking of
the nature of life, yet we do know that vital action is competent to develop heat and light, as well as
electricity. These wonderful objects have been seen by others as well as Mr. Nasmyth, so that them is no
room to doubt of their reality."*
[footnote...
SIR JOHN HERSCHEL in Good Words for April, 1863.
...]
Such is the marvellous discovery made by the inventor of the steamhammer, as described by the most
distinguished astronomer of the age. A writer in the Edinburgh Review, referring to the subject in a recent
number, says it shows him "to possess an intellect as profound as it is expert." Doubtless his training as a
mechanic, his habits of close observation and his ready inventiveness, which conferred so much power on
him as an engineer, proved of equal advantage to him when labouring in the domain of physical science.
Bringing a fresh mind, of keen perception, to his new studies, and uninfluenced by preconceived opinions, he
saw them in new and original lights; and hence the extraordinary discovery above described by Sir John
Herschel.
Some two hundred years since, a member of the Nasmyth family, Jean Nasmyth of Hamilton, was burnt for a
witchone of the last martyrs to ignorance and superstition in Scotlandbecause she read her Bible with
two pairs of spectacles. Had Mr. Nasmyth himself lived then, he might, with his two telescopes of his own
making, which bring the sun and moon into his chamber for him to examine and paint, have been taken for a
sorcerer. But fortunately for him, and still more so for us, Mr. Nasmyth stands before the public of this age as
not only one of its ablest mechanics, but as one of the most accomplished and original of scientific observers.
CHAPTER XVI. WILLIAM FAIRBAIRN.
"In science there is work for all hands, more or less skilled; and he
is usually the most fit to occupy the higher posts who has risen from
the ranks, and has experimentally acquainted himself with the nature
of the work to be done in each and every, even the humblest
department." J. D. Forbes.
The development of the mechanical industry of England has been so rapid, especially as regards the wonders
achieved by the machinetools above referred to, that it may almost be said to have been accomplished
within the life of the present generation. "When I first entered this city, said Mr.Fairbairn, in his inaugural
address as President of the British Association at Manchester in 1861, "the whole of the machinery was
executed by hand. There were neither planing, slotting, nor shaping machines; and, with the exception of very
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imperfect lathes and a few drills, the preparatory operations of construction were effected entirely by the
hands of the workmen. Now, everything is done by machinetools with a degree of accuracy which the
unaided hand could never accomplish. The automaton or selfacting machinetool has within itself an almost
creative power; in fact, so great are its powers of adaptation, that there is no operation of the human hand that
it does not imitate." In a letter to the author, Mr. Fairbairn says, "The great pioneers of machinetoolmaking
were Maudslay, Murray of Leeds, Clement and Fox of Derby, who were ably followed by Nasmyth, Roberts,
and Whitworth, of Manchester, and Sir Peter Fairbairn of Leeds; and Mr. Fairbairn might well have added, by
himself,for he has been one of the most influential and successful of mechanical engineers.
William Fairbairn was born at Kelso on the 19th of February, 1787. His parents occupied a humble but
respectable position in life. His father, Andrew Fairbairn, was the son of a gardener in the employment of Mr.
Baillie of Mellerston, and lived at Smailholm, a village lying a few miles west of Kelso. Tracing the
Fairbairns still further back, we find several of them occupying the station of "portioners," or small lairds, at
Earlston on the Tweed, where the family had been settled since the days of the Solemn League and Covenant.
By his mother's side, the subject of our memoir is supposed to be descended from the ancient Border family
of Douglas.
While Andrew Fairbairn (William's father) lived at Smailholm, Walter Scott was living with his grandmother
in Smailholm or Sandyknowe Tower, whither he had been sent from Edinburgh in the hope that change of air
would help the cure of his diseased hipjoint; and Andrew, being nine years his senior, and a strong youth for
his age, was accustomed to carry the little patient about in his arms, until he was able to walk by himself. At a
later period, when Miss Scott, Walter's aunt, removed from Smailholm to Kelso, the intercourse between the
families was renewed. Scott was then an Edinburgh advocate, engaged in collecting materials for his
Minstrelsy of the Scottish Border, or, as his aunt described his pursuit, "running after the auld wives of the
country gatherin' havers." He used frequently to read over by the fireside in the evening the results of his
curious industry, which, however, were not very greatly appreciated by his nearest relatives; and they did not
scruple to declare that for the "Advocate" to go about collecting "ballants" was mere waste of time as well as
money.
William Fairbairn's first schoolmaster was a decrepit old man who went by the name of "Bowed Johnnie
Ker,"a Cameronian, with a nasal twang, which his pupils learnt much more readily than they did his
lessons in reading and arithmetic, notwithstanding a liberal use of "the tawse." Yet Johnnie had a taste for
music, and taught his pupils to SING their reading lessons, which was reckoned quite a novelty in education.
After a short time our scholar was transferred to the parishschool of the town, kept by a Mr. White, where
he was placed under the charge of a rather severe helper, who, instead of the tawse, administered discipline
by means of his knuckles, hard as horn, which he applied with a peculiar jerk to the crania of his pupils. At
this school Willie Fairbairn lost the greater part of the singing accomplishments which he had acquired under
"Bowed Johnnie," but he learnt in lieu of them to read from Scott and Barrow's collections of prose and
poetry, while he obtained some knowledge of arithmetic, in which he proceeded as far as practice and the rule
of three. This constituted his whole stock of schoollearning up to his tenth year. Out of schoolhours he
learnt to climb the ruined walls of the old abbey of the town, and there was scarcely an arch, or tower, or
cranny of it with which he did not become familiar.
When in his twelfth year, his father, who had been brought up to farmwork, and possessed considerable
practical knowledge of agriculture, was offered the charge of a farm at Moy in Rossshire, belonging to Lord
Seaforth of Brahan Castle. The farm was of about 300 acres, situated on the banks of the river Conan, some
five miles from the town of Dingwall. The family travelled thither in a covered cart, a distance of 200 miles,
through a very wild and hilly country, arriving at their destination at the end of October, 1799. The farm,
when reached, was found overgrown with whins and brushwood, and covered in many places with great
stones and rocks; it was, in short, as nearly in a state of nature as it was possible to be. The house intended for
the farmer's reception was not finished, and Andrew Fairbairn, with his wife and five children, had to take
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temporary refuge in a miserable hovel, very unlike the comfortable house which they had quitted at Kelso. By
next spring, however, the new house was ready; and Andrew Fairbairn set vigorously to work at the
reclamation of the land. After about two years' labours it exhibited an altogether different appearance, and in
place of whins and stones there were to be seen heavy crops of barley and turnips. The barren years of 1800
and 1801, however, pressed very hardly on Andrew Fairbairn as on every other farmer of arable land. About
that time, Andrew's brother Peter, who acted as secretary to Lord Seaforth, and through whose influence the
former had obtained the farm, left Brahan Castle for the West Indies with his Lordship,
whonotwithstanding his being both deaf and dumb had been appointed to the Governorship of
Barbadoes; and in consequence of various difficulties which occurred shortly after his leaving, Andrew
Fairbairn found it necessary to give up his holding, whereupon he engaged as steward to Mackenzie of
Allengrange, with whom he remained for two years.
While the family lived at Moy, none of the boys were put to school. They could not be spared from the farm
and the household. Those of them that could not work afield were wanted to help to nurse the younger
children at home. But Andrew Fairbairn possessed a great treasure in his wife, who was a woman of much
energy of character, setting before her children an example of patient industry, thrift, discreetness, and piety,
which could not fail to exercise a powerful influence upon them in afterlife; and this, of itself, was an
education which probably far more than compensated for the boys' loss of schoolculture during their life at
Moy. Mrs. Fairbairn span and made all the children's clothes, as well as the blankets and sheeting; and, while
in the Highlands, she not only made her own and her daughters' dresses, and her sons' jackets and trowsers,
but her husband's coats and waistcoats; besides helping her neighbours to cut out their clothing for family
wear.
One of William's duties at home was to nurse his younger brother Peter, then a delicate child under two years
old; and to relieve himself of the labour of carrying him about, he began the construction of a little waggon in
which to wheel him. This was, however, a work of some difficulty, as all the tools he possessed were only a
knife, a gimlet, and an old saw. With these implements, a piece of thin board, and a few nails, he nevertheless
contrived to make a tolerably serviceable waggonbody. His chief difficulty consisted in making the wheels,
which he contrived to surmount by cutting sections from the stem of a small aldertree, and with a redhot
poker he bored the requisite holes in their centres to receive the axle. The waggon was then mounted on its
four wheels, and to the great joy of its maker was found to answer its purpose admirably. In it he wheeled his
little brotherafterwards well known as Sir Peter Fairbairn, mayor of Leeds in various directions about
the farm, and sometimes to a considerable distance from it; and the vehicle was regarded on the whole as a
decided success. His father encouraged him in his little feats of construction of a similar kind, and he
proceeded to make and rig miniature boats and ships, and then miniature wind and water mills, in which last
art he acquired such expertness that he had sometimes five or six mills going at a time. The machinery was all
made with a knife, the waterspouts being formed by the bark of a tree, and the millstones represented by
round discs of the same material. Such were the first constructive efforts of the future millwright and
engineer.
When the family removed to Allengrange in 1801, the boys were sent to school at Munlachy, about a mile
and a half distant from the farm. The school was attended by about forty barefooted boys in tartan kilt's, and
about twenty girls, all of the poorer class. The schoolmaster was one Donald Frazer, a good teacher, but a
severe disciplinarian. Under him, William made some progress in reading, writing, and arithmetic; and
though he himself has often lamented the meagreness of his school instruction, it is clear, from what he has
since been enabled to accomplish, that these early lessons were enough at all events to set him fairly on the
road of selfculture, and proved the fruitful seed of much valuable intellectual labour, as well as of many
excellent practical books.
After two years' trial of his new situation, which was by no means satisfactory, Andrew Fairbairn determined
again to remove southward with his family; and, selling off everything, they set sail from Cromarty for Leith
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in June, 1803. Having seen his wife and children temporarily settled at Kelso, he looked out for a situation,
and shortly after proceeded to undertake the management of Sir William Ingleby's farm at Ripley in
Yorkshire. Meanwhile William was placed for three months under the charge of his uncle William, the parish
schoolmaster of Galashiels, for the purpose of receiving instruction in bookkeeping and landsurveying,
from which he derived considerable benefit. He could not, however, remain longer at school; for being of the
age of fourteen, it was thought necessary that he should be set to work without further delay. His first
employment was on the fine new bridge at Kelso, then in course of construction after the designs of Mr.
Rennie; but in helping one day to carry a handbarrowload of stone, his strength proving insufficient, he gave
way under it, and the stones fell upon him, one of them inflicting a serious wound on his leg, which kept him
a cripple for months. In the mean time his father, being dissatisfied with his prospects at Ripley, accepted the
appointment of manager of the Percy Main Colliery Company's farm in the neighbourhood of
NewcastleonTyne, whither he proceeded with his family towards the end of 1803, William joining them in
the following February, when the wound in his leg had sufficiently healed to enable him to travel.
Percy Main is situated within two miles of North Shields, and is one of the largest collieries in that district.
William was immediately set to work at the colliery, his first employment being to lead coals from behind the
screen to the pitmen's houses. His Scotch accent, and perhaps his awkwardness, exposed him to much
annoyance from the "pit lads," who were a very rough and profligate set; and as boxing was a favourite
pastime among them, our youth had to fight his way to their respect, passing through a campaign of no less
than seventeen pitched battles. He was several times on the point of abandoning the work altogether, rather
than undergo the buffetings and insults to which he was almost a daily martyr, when a protracted contest with
one of the noted boxers of the colliery, in which he proved the victor, at length relieved him from further
persecution.
In the following year, at the age of sixteen, he was articled as an engineer for five years to the owners of
Percy Main, and was placed under the charge of Mr. Robinson, the enginewright of the colliery. His wages
as apprentice were 8s. a week; but by working overhours, making wooden wedges used in pitwork, and
blocking out segments of solid oak required for walling the sides of the mine, he considerably increased his
earnings, which enabled him to add to the gross income of the family, who were still struggling with the
difficulties of small means and increasing expenses. When not engaged upon overwork in the evenings, he
occupied himself in selfeducation. He drew up a scheme of daily study with this object, to which he
endeavoured to adhere as closely as possible, devoting the evenings of Mondays to mensuration and
arithmetic; Tuesdays to history and poetry; Wednesdays to recreation, novels, and romances; Thursdays to
algebra and mathematics; Fridays to Euclid and trigonometry; Saturdays to recreation; and Sundays to
church, Milton, and recreation. He was enabled to extend the range of his reading by the help of the North
Shields Subscription Library, to which his father entered him a subscriber. Portions of his spare time were
also occasionally devoted to mechanical construction, in which he cultivated the useful art of handling tools.
One of his first attempts was the contrivance of a piece of machinery worked by a weight and a pendulum,
that should at the same time serve for a timepiece and an orrery; but his want of means, as well as of time,
prevented him prosecuting this contrivance to completion. He was more successful with the construction of a
fiddle, on which he was ambitious to become a performer. It must have been a tolerable instrument, for a
professional player offered him 20s. for it. But though he succeeded in making a fiddle, and for some time
persevered in the attempt to play upon it, he did not succeed in producing any satisfactory melody, and at
length gave up the attempt, convinced that nature had not intended him for a musician.*
[footnote...
Long after, when married and settled at Manchester, the fiddle, which
had been carefully preserved, was taken down from the shelf for the
amusement of the children; but though they were well enough pleased
with it, the instrument was never brought from its place without
creating alarm in the mind of their mother lest anybody should hear
it. At length a dancingmaster, who was giving lessons in the
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CHAPTER XVI. WILLIAM FAIRBAIRN. 151
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neighbourhood, borrowed the fiddle, and, to the great relief of the
family, it was never returned. Many years later Mr.Fairbairn was
present at the starting of a cotton mill at Wesserling in Alsace
belonging to Messrs. Gros, Deval, and Co., for which his Manchester
firm had provided the millwork and waterwheel (the first erected in
France on the suspension principle, when the event was followed by an
entertainment. During dinner Mr. Fairbairn had been explaining to M.
Gros, who spoke a little English, the nature of homebrewed beer,
which he much admired, having tasted it when in England. The dinner
was followed by music, in the performance of which the host himself
took part; and on Mr. Fairbairn's admiring his execution on the
violin, M. Gros asked him if he played. "A little," was the almost
unconscious reply. "Then you must have the goodness to play some,"
and the instrument was in a moment placed in his hands, amidst urgent
requests from all sides that he should play. There was no
alternative; so he proceeded to perform one of his best tunes"The
Keel Row." The company listened with amazement, until the performer's
career was suddenly cut short by the host exclaiming at the top of
his voice, "Stop, stop, Monsieur, by gar that be HOMEBREWED MUSIC!"
...]
In due course of time our young engineer was removed from the workshop, and appointed to take charge of
the pumps of the mine and the steamengine by which they were kept in work. This employment was more to
his taste, gave him better "insight," and afforded him greater opportunities for improvement. The work was,
however, very trying, and at times severe, especially in winter, the engineer being liable to be drenched with
water every time that he descended the shaft to regulate the working of the pumps; but, thanks to a stout
constitution, he bore through these exposures without injury, though others sank under them. At this period
he had the advantage of occasional days of leisure, to which he was entitled by reason of his nightwork; and
during such leisure he usually applied himself to reading and study.
It was about this time that William Fairbairn made the acquaintance of George Stephenson, while the latter
was employed in working the ballastengine at Willington Quay. He greatly admired George as a workman,
and was accustomed in the summer evenings to go over to the Quay occasionally and take charge of George's
engine, to enable him to earn a few shillings extra by heaving ballast out of the collier vessels. Stephenson's
zeal in the pursuit of mechanical knowledge probably was not without its influence in stimulating William
Fairbairn himself to carry on so diligently the work of selfculture. But little could the latter have dreamt,
while serving his apprenticeship at Percy Main, that his friend George Stephenson, the brakesman, should yet
be recognised as among the greatest engineers of his age, and that he himself should have the opportunity, in
his capacity of President of the Institute of Mechanical Engineers at Newcastle, of making public
acknowledgment of the opportunities for education which he had enjoyed in that neighbourhood in his early
years.*
[footnote...
"Although not a native of Newcastle," he then said, "he owed almost
everything to Newcastle. He got the rudiments of his education there,
such as it was; and that was (something like that of his revered
predecessor George Stephenson) at a colliery. He was brought up as an
engineer at the Percy Main Colliery. He was there seven years; and if
it had not been for the opportunities he then enjoyed, together with
the use of the library at North Shields, he believed he would not
have been there to address them. Being selftaught, but with some
little ambition, and a determination to improve himself, he was now
enabled to stand before them with some pretensions to mechanical
knowledge, and the persuasion that he had been a useful contributor
to practical science and objects connected with mechanical
engineering."Meeting of the Institute of Mechanical Engineers at
NewcastleonTyne, 1858.
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CHAPTER XVI. WILLIAM FAIRBAIRN. 152
Page No 155
...]
Having finished his five years' apprenticeship at Percy Main, by which time he had reached his twentyfirst
year, William Fairbairn shortly after determined to go forth into the world in search of experience. At
Newcastle he found employment as a millwright for a few weeks, during which he worked at the erection of a
sawmill in the Close. From thence he went to Bedlington at an advanced wage. He remained there for six
months, during which he was so fortunate as to make the acquaintance of Miss Mar, who five years after,
when his wanderings had ceased, became his wife. On the completion of the job on which he had been
employed, our engineer prepared to make another change. Work was difficult to be had in the North, and,
joined by a comrade, he resolved to try his fortune in London. Adopting the cheapest route, he took passage
by a Shields collier, in which he sailed for the Thames on the 11th of December, 1811. It was then wartime,
and the vessel was very shorthanded, the crew consisting only of three old men and three boys, with the
skipper and mate; so that the vessel was no sooner fairly at sea than both the passenger youths had to lend a
hand in working her, and this continued for the greater part of the voyage. The weather was very rough, and
in consequence of the captain's anxiety to avoid privateers he hugged the shore too close, and when
navigating the inside passage of the Swin, between Yarmouth and the Nore, the vessel very narrowly escaped
shipwreck. After beating about along shore, the captain half drunk the greater part of the time, the vessel at
last reached the Thames with loss of spars and an anchor, after a tedious voyage of fourteen days.
On arriving off Blackwall the captain went ashore ostensibly in search of the Coal Exchange, taking our
young engineer with him. The former was still under the influence of drink; and though he failed to reach the
Exchange that night, he succeeded in reaching a public house in Wapping, beyond which he could not be got.
At ten o'clock the two started on their return to the ship; but the captain took the opportunity of the darkness
to separate from his companion, and did not reach the ship until next morning. It afterwards came out that he
had been taken up and lodged in the watchhouse. The youth, left alone in the streets of the strange city, felt
himself in an awkward dilemma. He asked the next watchman he met to recommend him to a lodging, on
which the man took him to a house in New Gravel Lane, where he succeeded in finding accommodation.
What was his horror next morning to learn that a whole familythe Williamsonshad been murdered in the
very next house during the night! Making the best of his way back to the ship, he found that his comrade,
who had suffered dreadfully from seasickness during the voyage, had nearly recovered, and was able to
accompany him into the City in search of work. They had between them a sum of only about eight pounds, so
that it was necessary for them to take immediate steps to obtain employment.
They thought themselves fortunate in getting the promise of a job from Mr. Rennie, the celebrated engineer,
whose works were situated at the south end of Blackfriars Bridge. Mr. Rennie sent the two young men to his
foreman, with the request that he should set them to work. The foreman referred them to the secretary of the
Millwrights' Society, the shop being filled with Union men, who set their shoulders together to exclude those
of their own grade, however skilled, who could not produce evidence that they had complied with the rules of
the trade. Describing his first experience of London Unionists, nearly half a century later, before an assembly
of working men at Derby, Mr. Fairbairn said, "When I first entered London, a young man from the country
had no chance whatever of success, in consequence of the trade guilds and unions. I had no difficulty in
finding employment, but before I could begin work I had to run the gauntlet of the trade societies; and after
dancing attendance for nearly six weeks, with very little money in my pocket, and having to 'box Harry' all
the time, I was ultimately declared illegitimate, and sent adrift to seek my fortune elsewhere. There were then
three millwright societies in London: one called the Old Society, another the New Society, and a third the
Independent Society. These societies were not founded for the protection of the trade, but for the maintenance
of high wages, and for the exclusion of all those who could not assert their claims to work in London and
other corporate towns. Laws of a most arbitrary character were enforced, and they were governed by cliques
of selfappointed officers, who never failed to take care of their own interests."*
[footnote...
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Useful Information for Engineers, 2nd series, 1860, p. 211.
...]
Their first application for leave to work in London having thus disastrously ended, the two youths determined
to try their fortune in the country, and with aching hearts they started next morning before daylight. Their
hopes had been suddenly crushed, their slender funds were nearly exhausted, and they scarce knew where to
turn. But they set their faces bravely northward, and pushed along the high road, through slush and snow, as
far as Hertford, which they reached after nearly eight hours' walking, on the moderate fare during their
journey of a penny roll and a pint of ale each. Though wet to the skin, they immediately sought out a master
millwright, and applied for work. He said he had no job vacant at present; but, seeing their sorry plight, he
had compassion upon them, and said, "Though I cannot give you employment, you seem to be two nice lads;"
and he concluded by offering Fairbairn a halfcrown. But his proud spirit revolted at taking money which he
had not earned; and he declined the proffered gift with thanks, saying he was sorry they could not have work.
He then turned away from the door, on which his companion, mortified by his refusal to accept the
halfcrown at a time when they were reduced almost to their last penny, broke out in bitter remonstrances
and regrets. Weary, wet, and disheartened, the two turned into Hertford churchyard, and rested for a while
upon a tombstone, Fairbairn's companion relieving himself by a good cry, and occasional angry outbursts of
"Why didn't you take the halfcrown?" "Come, come, man!" said Fairbairn, "it's of no use crying; cheer up;
let's try another road; something must soon cast up." They rose, and set out again, but when they reached the
bridge, the dispirited youth again broke down; and, leaning his back against the parapet, said, "I winna gang a
bit further; let's get back to London." Against this Fairbairn remonstrated, saying "It's of no use lamenting;
we must try what we can do here; if the worst comes to the worst, we can 'list; you are a strong chapthey'll
soon take you; and as for me, I'll join too; I think I could fight a bit." After this council of war, the pair
determined to find lodgings in the town for the night, and begin their search for work anew on the morrow.
Next day, when passing along one of the back streets of Hertford, they came to a wheelwright's shop, where
they made the usual enquiries. The wheelwright, said that he did not think there was any job to be had in the
town; but if the two young men pushed on to Cheshunt, he thought they might find work at a windmill which
was under contract to be finished in three weeks, and where the millwright wanted hands. Here was a glimpse
of hope at last; and the strength and spirits of both revived in an instant. They set out immediately; walked
the seven miles to Cheshunt; succeeded in obtaining the expected employment; worked at the job a fortnight;
and entered London again with nearly three pounds in their pockets.
Our young millwright at length succeeded in obtaining regular employment in the metropolis at good wages.
He worked first at Grundy's Patent Ropery at Shadwell, and afterwards at Mr. Penn's of Greenwich, gaining
much valuable insight, and sedulously improving his mind by study in his leisure hours. Among the
acquaintances he then made was an enthusiastic projector of the name of Hall, who had taken out one patent
for making hemp from beanstalks, and contemplated taking out another for effecting spade tillage by steam.
The young engineer was invited to make the requisite model, which he did, and it cost him both time and
money, which the outatelbows projector was unable to repay; and all that came of the project was the
exhibition of the model at the Society of Arts and before the Board of Agriculture, in whose collection it is
probably still to be found. Another more successful machine constructed By Mr. Fairbairn about the same
time was a sausagechopping machine, which he contrived and made for a porkbutcher for 33l. It was the
first order he had ever had on his own account; and, as the machine when made did its work admirably, he
was naturally very proud of it. The machine was provided with a flywheel and double crank, with
connecting rods which worked a cross head. It contained a dozen knives crossing each other at right angles in
such a way as to enable them to mince or divide the meat on a revolving block. Another part of the apparatus
accomplished the filling of the sausages in a very expert manner, to the entire satisfaction of the
porkbutcher.
As work was scarce in London at the time, and our engineer was bent on gathering further experience in his
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trade, he determined to make a tour in the South of England and South Wales; and set out from London in
April 1813 with 7l. in his pocket. After visiting Bath and Frome, he settled to work for six weeks at Bathgate;
after which he travelled by Bradford and Trowbridge always on footto Bristol. From thence he
travelled through South Wales, spending a few days each at Newport, Llandaff, and Cardiff, where he took
ship for Dublin. By the time he reached Ireland his means were all but exhausted, only threehalfpence
remaining in his pocket; but, being young, hopeful, skilful, and industrious, he was light of heart, and looked
cheerfully forward. The next day he succeeded in finding employment at Mr. Robinson's, of the Phoenix
Foundry, where he was put to work at once upon a set of patterns for some nailmachinery. Mr. Robinson
was a man of spirit and enterprise, and, seeing the quantities of English machinemade nails imported into
Ireland, he was desirous of giving Irish industry the benefit of the manufacture. The construction of the
nailmaking machinery occupied Mr. Fairbairn the entire summer; and on its completion he set sail in the
month of October for Liverpool. It may be added, that, notwithstanding the expense incurred by Mr.
Robinson in setting up the new nailmachinery, his workmen threatened him with a strike if he ventured to
use it. As he could not brave the opposition of the Unionists, then allpowerful in Dublin, the machinery was
never set to work; the nailmaking trade left Ireland, never to return; and the Irish market was thenceforward
supplied entirely with Englishmade nails. The Dublin ironmanufacture was ruined in the same way; not
through any local disadvantages, but solely by the prohibitory regulations enforced by the workmen of the
Trades Unions.
Arrived at Liverpool, after a voyage of two dayswhich was then considered a fair passageour engineer
proceeded to Manchester, which had already become the principal centre of manufacturing operations in the
North of England. As we have already seen in the memoirs of Nasmyth, Roberts, and Whitworth, Manchester
offered great attractions for highlyskilled mechanics; and it was as fortunate for Manchester as for William
Fairbairn himself that he settled down there as a working millwright in the year 1814, bringing with him no
capital, but an abundance of energy, skill, and practical experience in his trade. Afterwards describing the
characteristics of the millwright of that time, Mr, Fairbairn said"In those days a good millwright was a
man of large resources; he was generally well educated, and could draw out his own designs and work at the
lathe; he had a knowledge of mill machinery, pumps, and cranes, and could turn his hand to the bench or the
forge with equal adroitness and facility. If hard pressed, as was frequently the case in country places far from
towns, he could devise for himself expedients which enabled him to meet special requirements, and to
complete his work without assistance. This was the class of men with whom I associated in early lifeproud
of their calling, fertile in resources, and aware of their value in a country where the industrial arts were
rapidly developing."*
[footnote...
Lecture at DerbyUseful Information for Engineers, 2nd series, p.
212.
...]
When William Fairbairn entered Manchester he was twentyfour years of age; and his hat still "covered his
family." But, being now pretty well satiated with his "wandetschaft,"as German tradesmen term their stage
of travelling in search of trade experience,he desired to settle, and, if fortune favoured him, to marry the
object of his affections, to whom his heart still faithfully turned during all his wanderings. He succeeded in
finding employment with Mr. Adam Parkinson, remaining with him for two years, working as a millwright,
at good wages. Out of his earnings he saved sufficient to furnish a tworoomed cottage comfortably; and
there we find him fairly installed with his wife by the end of 1816. As in the case of most men of a thoughtful
turn, marriage served not only to settle our engineer, but to stimulate him to more energetic action. He now
began to aim at taking a higher position, and entertained the ambition of beginning business on his own
account. One of his first efforts in this direction was the preparation of the design of a castiron bridge over
the Irwell, at Blackfriars, for which a prize was offered. The attempt was unsuccessful, and a stone bridge
was eventually decided on; but the effort made was creditable, and proved the beginning of many designs.
The first job he executed on his own account was the erection of an iron conservatory and hothouse for Mr. J.
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Hulme, of Clayton, near Manchester; and he induced one of his shopmates, James Lillie, to join him in the
undertaking. This proved the beginning of a business connection which lasted for a period of fifteen years,
and laid the foundation of a partnership, the reputation of which, in connection with millwork and the
construction of iron machinery generally, eventually became known all over the civilized world.
Although the patterns for the conservatory were all made, and the castings were begun, the work was not
proceeded with, in consequence of the notice given by a Birmingham firm that the plan after which it was
proposed to construct it was an infringement of their patent. The young firm were consequently under the
necessity of looking about them for other employment. And to be prepared for executing orders, they
proceeded in the year 1817 to hire a small shed at a rent of l2s. a week, in which they set up a lathe of their
own making, capable of turning shafts of from 3 to 6 inches diameter; and they hired a strong Irishman to
drive the wheel and assist at the heavy work. Their first job was the erection of a cullender, and their next a
calicopolishing machine; but orders came in slowly, and James Lillie began to despair of success. His more
hopeful partner strenuously urged him to perseverance, and so buoyed him up with hopes of orders, that he
determined to go on a little longer. They then issued cards among the manufacturers, and made a tour of the
principal firms, offering their services and soliciting work.
Amongst others, Mr. Fairbairn called upon the Messrs. Adam and George Murray, the large cottonspinners,
taking with him the designs of his iron bridge. Mr. Adam Murray received him kindly, heard his
explanations, and invited him to call on the following day with his partner. The manufacturer must have been
favourably impressed by this interview, for next day, when Fairbairn and Lillie called, he took them over his
mill, and asked whether they felt themselves competent to renew with horizontal crossshafts the whole of
the work by which the mulespinning machinery was turned. This was a formidable enterprise for a young
firm without capital and almost without plant to undertake; but they had confidence in themselves, and boldly
replied that they were willing and able to execute the work. On this, Mr. Murray said he would call and see
them at their own workshop, to satisfy himself that they possessed the means of undertaking such an order.
This proposal was by no means encouraging to the partners, who feared that when Mr. Murray spied "the
nakedness of the land " in that quarter, he might repent him of his generous intentions. He paid his promised
visit, and it is probable that he was more favourably impressed by the individual merits of the partners than
by the excellence of their machinetoolsof which they had only one, the lathe which they had just made
and set up; nevertheless he gave them the order, and they began with glad hearts and willing hands and minds
to execute this their first contract. It may be sufficient to state that by working late and earlyfrom 5 in the
morning until 9 at night for a considerable periodthey succeeded in completing the alterations within the
time specified, and to Mr. Murray's entire satisfaction. The practical skill of the young men being thus
proved, and their anxiety to execute the work entrusted to them to the best of their ability having excited the
admiration of their employer, he took the opportunity of recommending them to his friends in the trade, and
amongst others to Mr. John Kennedy, of the firm of MacConnel and Kennedy, then the largest spinners in the
kingdom.
The Cotton Trade had by this time sprung into great importance, and was increasing with extraordinary
rapidity. Population and wealth were pouring into South Lancashire, and industry and enterprise were
everywhere on foot. The foundations were being laid of a system of manufacturing in iron, machinery, and
textile fabrics of nearly all kinds, the like of which has perhaps never been surpassed in any country. It was a
race of industry, in which the prizes were won by the swift, the strong, and the skilled. For the most part, the
early Lancashire manufacturers started very nearly equal in point of worldly circumstances, men originally of
the smallest means often coming to the front work men, weavers, mechanics, pedlers, farmers, or
labourersin course of time rearing immense manufacturing concerns by sheer force of industry, energy,
and personal ability. The description given by one of the largest employers in Lancashire, of the capital with
which he started, might apply to many of them: "When I married," said he, "my wife had a spinningwheel,
and I had a loomthat was the beginning of our fortune." As an illustration of the rapid rise of Manchester
men from small beginnings, the following outline of John Kennedy's career, intimately connected as he was
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with the subject of our memoirmay not be without interest in this place.
John Kennedy was one of five young men of nearly the same age, who came from the same neighbourhood in
Scotland, and eventually settled in Manchester as cottonspinners about the end of last century. The others
were his brother James, his partner James MacConnel, and the brothers Murray, above referred toMr.
Fairbairn's first extensive employers. John Kennedy's parents were respectable peasants, possessed of a little
bit of ground at Knocknalling, in the stewartry of Kirkcudbright, on which they contrived to live, and that
was all. John was one of a family of five sons and two daughters, and the father dying early, the responsibility
and the toil of bringing up these children devolved upon the mother. She was a strict disciplinarian, and early
impressed upon the minds of her boys that they had their own way to make in the world. One of the first
things she made them think about was, the learning of some useful trade for the purpose of securing an
independent living; "for," said she, "if you have gotten mechanical skill and intelligence, and are honest and
trustworthy, you will always find employment and be ready to avail yourselves of opportunities for
advancing yourselves in life." Though the mother desired to give her sons the benefits of school education,
there was but little of that commodity to be had in the remote district of Knocknalling. The parishschool
was six miles distant, and the teaching given in it was of a very inferior sortusually administered by
students, probationers for the ministry, or by halffledged dominies, themselves more needing instruction
than able to impart it. The Kennedys could only attend the school during a few months in summertime, so
that what they had acquired by the end of one season was often forgotten by the beginning of the next. They
learnt, however, to read the Testament, say their catechism, and write their own names.
As the children grew up, they each longed for the time to come when they could be put to a trade. The family
were poorly clad; stockings and shoes were luxuries rarely indulged in; and Mr. Kennedy used in afterlife to
tell his grandchildren of a certain Sunday which he remembered shortly after his father died, when he was
setting out for Dalry church, and had borrowed his brother Alexander's stockings, his brother ran after him
and cried, "See that you keep out of the dirt, for mind you have got my stockings on!" John indulged in many
daydreams about the world that lay beyond the valley and the mountains which surrounded the place of his
birth. Though a mere boy, the natural objects, eternally unchangeable, which daily met his eyesthe
profound silence of the scene, broken only by the bleating of a solitary sheep, or the crowing of a distant
cock, or the thrasher beating out with his flail the scanty grain of the black oats spread upon a skin in the open
air, or the streamlets leaping from the rocky clefts, or the distant churchbell sounding up the valley on
Sundays all bred in his mind a profound melancholy and feeling of loneliness, and he used to think to
himself, "What can I do to see and know something of the world beyond this?" The greatest pleasure he
experienced during that period was when packmen came round with their stores of clothing and hardware,
and displayed them for sale; he eagerly listened to all that such visitors had to tell of the ongoings of the
world beyond the valley.
The people of the Knocknalling district were very poor. The greater part of them were unable to support the
younger members, whose custom it was to move off elsewhere in search of a living when they arrived at
working years,some to America, some to the West Indies, and some to the manufacturing districts of the
south. Whole families took their departure in this way, and the few friendships which Kennedy formed
amongst those of his own age were thus suddenly snapped, and only a great blank remained. But he too could
follow their example, and enter upon that wider world in which so many others had ventured and succeeded.
As early as eight years of age, his mother still impressing upon her boys the necessity of learning to work,
John gathered courage to say to her that he wished to leave home and apprentice himself to some handicraft
business. Having seen some carpenters working in the neighbourhood, with good clothes on their backs, and
hearing the men's characters well spoken of, he thought it would be a fine thing to be a carpenter too,
particularly as the occupation would enable him to move from place to place and see the world. He was as
yet, however, of too tender an age to set out on the journey of life; but when he was about eleven years old,
Adam Murray, one of his most intimate acquaintances, having gone off to serve an apprenticeship in
Lancashire with Mr. Cannan of Chowbent, himself a native of the district, the event again awakened in him a
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strong desire to migrate from Knocknalling. Others had gone after Murray, James MacConnel and two or
three more; and at length, at about fourteen years of age, Kennedy himself left his native home for
Lancashire. About the time that he set out, Paul Jones was ravaging the coasts of Galloway, and producing
general consternation throughout the district. Great excitement also prevailed through the occurrence of the
Gordon riots in London, which extended into remote country places; and Kennedy remembered being nearly
frightened out of his wits on one occasion by a poor dominie whose school he attended, who preached to his
boys about the horrors that were coming upon the land through the introduction of Popery. The boy set out
for England on the 2nd of February, 1784, mounted upon a Galloway, his little package of clothes and
necessaries strapped behind him. As he passed along the glen, recognising each familiar spot, his heart was in
his mouth, and he dared scarcely trust himself to look back. The ground was covered with snow, and nature
quite frozen up. He had the company of his brother Alexander as far as the town of New Galloway, where he
slept the first night. The next day, accompanied by one of his future masters, Mr. James Smith, a partner of
Mr. Cannan's, who had originally entered his service as a workman, they started on ponyback for Dumfries.
After a long day's ride, they entered the town in the evening, and amongst the things which excited the boy's
surprise were the few streetlamps of the town, and a waggon with four horses and four wheels. In his remote
valley carts were as yet unknown, and even in Dumfries itself they were comparative rarities; the common
means of transport in the district being what were called "tumbling cars." The day after, they reached
Longtown, and slept there; the boy noting ANOTHER lamp. The next stage was to Carlisle, where Mr.
Smith, whose firm had supplied a carding engine and spinningjenny to a small manufacturer in the town,
went to "gate" and trim them. One was put up in a small house, the other in a small room; and the sight of
these machines was John Kennedy's first introduction to cottonspinning. While going up the innstairs he
was amazed and not a little alarmed at seeing two men in armourhe had heard of the battles between the
Scots and Englishand believed these to be some of the fighting men; though they proved to be but effigies.
Five more days were occupied in travelling southward, the resting places being at Penrith, Kendal, Preston,
and Chorley, the two travellers arriving at Chowbent on Sunday the 8th of February, 1784. Mr. Cannan seems
to have collected about him a little colony of Scotsmen, mostly from the same neighbourhood, and in the
evening there was quite an assembly of them at the "Bear's Paw," where Kennedy put up, to hear the tidings
from their native county brought by the last new comer. On the following morning the boy began his
apprenticeship as a carpenter with the firm of Cannan and Smith, serving seven years for his meat and
clothing. He applied himself to his trade, and became a good, steady workman. He was thoughtful and
selfimproving, always endeavouring to acquire knowledge of new arts and to obtain insight into new
machines. "Even in early life," said he, in the account of his career addressed to his children, "I felt a strong
desire to know what others knew, and was always ready to communicate what little I knew myself; and by
admitting at once my want of education, I found that I often made friends of those on whom I had no claims
beyond what an ardent desire for knowledge could give me."
His apprenticeship over, John Kennedy commenced business*
[footnote...
One of the reasons which induced Kennedy thus early to begin the
business of mulespinning has been related as follows. While employed
as apprentice at Chowbent, he happened to sleep over the master's
apartment; and late one evening, on the latter returning from market,
his wife asked his success. "I've sold the eightys," said he, "at a
guinea a pound." "What," exclaimed the mistress, in a loud voice,
"sold the eightys for ONLY a guinea a pound! I never heard of such a
thing." The apprentice could not help overhearing the remark, and it
set him athinking. He knew the price of cotton and the price of
labour, and concluded there must be a very large margin of profit. So
soon as he was out of his time, therefore, he determined that he
should become a cotton spinner.
...]
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CHAPTER XVI. WILLIAM FAIRBAIRN. 158
Page No 161
in a small way in Manchester in 1791, in conjunction with two other workmen, Sandford and MacConnel.
Their business was machinemaking and mulespinning, Kennedy taking the direction of the machine
department. The firm at first put up their mules for spinning in any convenient garrets they could hire at a low
rental. After some time, they took part of a small factory in Canal Street, and carried on their business on a
larger scale. Kennedy and MacConnel afterwards occupied a little factory in the same street,since removed
to give place to Fairbairn's large machine works. The progress of the firm was steady and even rapid, and
they went on building mills and extending their businessMr. Kennedy, as he advanced in life, gathering
honour, wealth, and troops of friends. Notwithstanding the defects of his early education, he was one of the
few men of his class who became distinguished for his literary labours in connexion principally with the
cotton trade. Towards the close of his life, he prepared several papers of great interest for the Literary and
Philosophical Society of Manchester, which are to be found printed in their Proceedings; one of these, on the
Invention of the Mule by Samuel Crompton, was for a long time the only record which the public possessed
of the merits and claims of that distinguished inventor. His knowledge of the history of the cotton
manufacture in its various stages, and of mechanical inventions generally, was most extensive and accurate.
Among his friends he numbered James Watt, who placed his son in his establishment for the purpose of
acquiring knowledge and experience of his profession. At a much later period he numbered George
Stephenson among his friends, having been one of the first directors of the Liverpool and Manchester
Railway, and one of the three judges (selected because of his sound judgment and proved impartiality, as well
as his knowledge of mechanical engineering) to adjudicate on the celebrated competition of Locomotives at
Rainhill. By these successive steps did this poor Scotch boy become one of the leading men of Manchester,
closing his long and useful life in 1855 at an advanced age, his mental faculties remaining clear and
unclouded to the last. His departure from life was happy and tranquilso easy that it was for a time doubtful
whether he was dead or asleep.
To return to Mr. Fairbairn's career, and his progress as a millwright and engineer in Manchester. When he
and his partner undertook the extensive alterations in Mr. Murray's factory, both were in a great measure
unacquainted with the working of cottonmills, having until then been occupied principally with cornmills,
and printing and bleaching works; so that an entirely new field was now opened to their united exertions.
Sedulously improving their opportunities, the young partners not only thoroughly mastered the practical
details of cottonmill work, but they were very shortly enabled to introduce a series of improvements of the
greatest importance in this branch of our national manufactures. Bringing their vigorous practical minds to
bear on the subject, they at once saw that the gearing of even the best mills was of a very clumsy and
imperfect character. They found the machinery driven by large square castiron shafts, on which huge
wooden drums, some of them as much as four feet in diameter, revolved at the rate of about forty revolutions
a minute; and the couplings were so badly fitted that they might be heard creaking and groaning a long way
off. The speeds of the drivingshafts were mostly got up by a series of straps and counter drums, which not
only crowded the rooms, but seriously obstructed the light where most required for conducting the delicate
operations of the different machines. Another serious defect lay in the construction of the shafts, and in the
mode of fixing the couplings, which were constantly giving way, so that a week seldom passed without one
or more breaksdown. The repairs were usually made on Sundays, which were the millwrights' hardest
working days, to their own serious moral detriment; but when trade was good, every consideration was made
to give way to the uninterrupted running of the mills during the rest of the week.
It occurred to Mr. Fairbairn that the defective arrangements thus briefly described, might be remedied by the
introduction of lighter shafts driven at double or treble the velocity, smaller drums to drive the machinery,
and the use of wroughtiron wherever practicable, because of its greater lightness and strength compared
with wood. He also provided for the simplification of the hangers and fixings by which the shafting was
supported, and introduced the "halflap coupling" so well known to millwrights and engineers. His partner
entered fully into his views; and the opportunity shortly presented itself of carrying them into effect in the
large new mill erected in 1818, for the firm of MacConnel and Kennedy. The machinery of that concern
proved a great improvement on all that had preceded it; and, to Messrs. Fairbairn and Lillie's new system of
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CHAPTER XVI. WILLIAM FAIRBAIRN. 159
Page No 162
gearing Mr. Kennedy added an original invention of his own in a system of double speeds, with the object of
giving an increased quantity of twist in the finer descriptions of mule yarn.
The satisfactory execution of this important work at once placed the firm of Fairbairn and Lillie in the very
front rank of engineering millwrights. Mr. Kennedy's good word was of itself a passport to fame and
business, and as he was more than satisfied with the manner in which his mill machinery had been planned
and executed, he sounded their praises in all quarters. Orders poured in upon them so rapidly, that they had
difficulty in keeping pace with the demands of the trade. They then removed from their original shed to larger
premises in Matherstreet, where they erected additional lathes and other toolmachines, and eventually a
steamengine. They afterwards added a large cellar under an adjoining factory to their premises; and from
time to time provided new means of turning out work with increased efficiency and despatch. In due course
of time the firm erected a factory of their own, fitted with the most improved machinery for turning out
millwork; and they went on from one contract to another, until their reputation as engineers became widely
celebrated. In 18267, they supplied the waterwheels for the extensive cottonmills belonging to Kirkman
Finlay and Company, at Catrine Bank in Ayrshire. These wheels are even at this day regarded as among the
most perfect hydraulic machines in Europe. About the same time they supplied the mill gearing and
watermachinery for Messrs. Escher and Company's large works at Zurich, among the largest cotton
manufactories on the continent.
In the mean while the industry of Manchester and the neighbourhood, through which the firm had risen and
prospered, was not neglected, but had the full benefit of the various improvements which they were
introducing in mill machinery. In the course of a few years an entire revolution was effected in the gearing.
Ponderous masses of timber and castiron, with their enormous bearings and couplings, gave place to slender
rods of wroughtiron and light frames or hooks by which they were suspended. In like manner, lighter yet
stronger wheels and pulleys were introduced, the whole arrangements were improved, and, the workmanship
being greatly more accurate, friction was avoided, while the speed was increased from about 40 to upwards of
300 revolutions a minute. The flywheel of the engine was also converted into a first motion by the
formation of teeth on its periphery, by which a considerable saving was effected both in cost and power.
These great improvements formed quite an era in the history of mill machinery; and exercised the most
important influence on the development of the cotton, flax, silk, and other branches of manufacture. Mr.
Fairbairn says the system introduced by his firm was at first strongly condemned by leading engineers, and it
was with difficulty that he could overcome the force of their opposition; nor was it until a wheel of thirty tons
weight for a pair of engines of 100horse power each was erected and set to work, that their prognostications
of failure entirely ceased. From that time the principles introduced by Mr. Fairbairn have been adopted
wherever steam is employed as a motive power in mills.
Mr. Fairbairn and his partner had a hard uphill battle to fight while these improvements were being
introduced; but energy and perseverance, guided by sound judgment, secured their usual reward, and the firm
became known as one of the most thriving and enterprising in Manchester. Long years after, when addressing
an assembly of working men, Mr. Fairbairn, while urging the necessity of labour and application as the only
sure means of selfimprovement, said, "I can tell you from experience, that there is no labour so sweet, none
so consolatory, as that which is founded upon an honest, straightforward, and honourable ambition." The
history of any prosperous business, however, so closely resembles every other, and its details are usually of
so monotonous a character, that it is unnecessary for us to pursue this part of the subject; and we will content
ourselves with briefly indicating the several further improvements introduced by Mr. Fairbairn in the
mechanics of construction in the course of his long and useful career.
His improvements in waterwheels were of great value, especially as regarded the new form of bucket which
he introduced with the object of facilitating the escape of the air as the water entered the bucket above, and its
readmission as the water emptied itself out below. This arrangement enabled the water to act upon the wheel
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with the maximum of effect in all states of the river; and it so generally recommended itself, that it very soon
became adopted in most watermills both at home and abroad.*
[footnote...
The subject will be found fully treated in Mr. Fairbairn's own work,
A Treatise on Mills and MillWork, embodying the results of his large
experience.
...]
His labours were not, however, confined to his own particular calling as a mill engineer, but were shortly
directed to other equally important branches of the constructive art. Thus he was among the first to direct his
attention to iron ship building as a special branch of business. In 1829, Mr. Houston, of Johnstown, near
Paisley, launched a light boat on the Ardrossan Canal for the purpose of ascertaining the speed at which it
could be towed by horses with two or three persons on board. To the surprise of Mr. Houston and the other
gentlemen present, it was found that the labour the horses had to perform in towing the boat was mach greater
at six or seven, than at nine miles an hour. This anomaly was very puzzling to the experimenters, and at the
request of the Council of the Forth and Clyde Canal, Mr. Fairbairn, who had already become extensively
known as a scientific mechanic, was requested to visit Scotland and institute a series of experiments with
light boats to determine the law of traction, and clear up, if possible, the apparent anomalies in Mr. Houston's
experiments. This he did accordingly, and the results of his experiments were afterwards published, The trials
extended over a series of years, and were conducted at a cost of several thousand pounds. The first
experiments were made with vessels of wood, but they eventually led to the construction of iron vessels upon
a large scale and on an entirely new principle of construction, with angle iron ribs and wroughtiron
sheathing plates. The results proved most valuable, and had the effect of specially directing the attention of
naval engineers to the employment of iron in ship building.
Mr. Fairbairn himself fully recognised the value of the experiments, and proceeded to construct an iron vessel
at his works at Manchester, in 1831, which went to sea the same year. Its success was such as to induce him
to begin iron shipbuilding on a large scale, at the same time as the Messrs. Laird did at Birkenhead; and in
1835, Mr. Fairbairn established extensive works at Millwall, on the Thames,afterwards occupied by Mr.
Scott Russell, in whose yard the "Great Eastern" steamship was erected, where in the course of some
fourteen years he built upwards of a hundred and twenty iron ships, some of them above 2000 tons burden. It
was in fact the first great iron shipbuilding yard in Britain, and led the way in a branch of business which has
since become of firstrate magnitude and importance. Mr. Fairbairn was a most laborious experimenter in
iron, and investigated in great detail the subject of its strength, the value of different kinds of riveted joints
compared with the solid plate, and the distribution of the material throughout the structure, as well as the
form of the vessel itself. It would indeed be difficult to overestimate the value of his investigations on these
points in the earlier stages of this now highly important branch of the national industry.
To facilitate the manufacture of his ironsided ships, Mr. Fairbairn, about the year 1839, invented a machine
for riveting boiler plates by steampower. The usual method by which this process had before been executed
was by handhammers, worked by men placed at each side of the plate to be riveted, acting simultaneously
on both sides of the bolt. But this process was tedious and expensive, as well as clumsy and imperfect; and
some more rapid and precise method of fixing the plates firmly together was urgently wanted. Mr. Fairbairn's
machine completely supplied the want. By its means the rivet was driven into its place, and firmly fastened
there by a couple of strokes of a hammer impelled by steam. Aided by the Jacquard punchingmachine of
Roberts, the riveting of plates of the largest size has thus become one of the simplest operations in
ironmanufacturing.
The thorough knowledge which Mr. Fairbairn possessed of the strength of wroughtiron in the form of the
hollow beam (which a wroughtiron ship really is) naturally led to his being consulted by the late Robert
Stephenson as to the structures by means of which it was proposed to span the estuary of the Conway and the
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Page No 164
Straits of Menai; and the result was the Conway and Britannia Tubular Bridges, the history of which we have
fully described elsewhere.*
[footnote...
Lives of the Engineers, vol. iii. 41640. See also An Account of the
Construction of the Britannia and Conway Tubular Bridges. By William
Fairbairn, C.E. 1849.
...]
There is no reason to doubt that by far the largest share of the merit of working out the practical details of
those structures, and thus realizing Robert Stephenson's magnificent idea of the tubular bridge, belongs to Mr.
Fairbairn.
In all matters connected with the qualities and strength of iron, he came to be regarded as a firstrate
authority, and his advice was often sought and highly valued. The elaborate experiments instituted by him as
to the strength of iron of all kinds have formed the subject of various papers which he has read before the
British Association, the Royal Society, and the Literary and Philosophical Society of Manchester. His
practical inquries as to the strength of boilers have led to his being frequently called upon to investigate the
causes of boiler explosions, on which subject he has published many elaborate reports. The study of this
subject led him to elucidate the law according to which the density of steam varies throughout an extensive
range of pressures and atmospheres,in singular confirmation of what had before been provisionally
calculated from the mechanical theory of heat. His discovery of the true method of preventing the tendency of
tubes to collapse, by dividing the flues of long boilers into short lengths by means of stiffening rings, arising
out of the same investigation, was one of the valuable results of his minute study of the subject; and is
calculated to be of essential value in the manufacturing districts by diminishing the chances of boiler
explosions, and saving the lamentable loss of life which has during the last twenty years been occasioned by
the malconstruction of boilers. Among Mr. Fairbairn's most recent, inquiries are those conducted by him at
the instance of the British Government relative to the construction of ironplated ships, his report of which
has not yet been made public, most probably for weighty political reasons.
We might also refer to the practical improvements which Mr. Fairbairn has been instrumental in introducing
in the construction of buildings of various kinds by the use of iron. He has himself erected numerous iron
structures, and pointed out the road which other manufacturers have readily followed. "I am one of those,"
said he, in his 'Lecture on the Progress of Engineering,' "who have great faith in iron walls and iron beams;
and although I have both spoken and written much on the subject, I cannot too forcibly recommend it to
public attention. It is now twenty years since I constructed an iron house, with the machinery of a cornmill,
for Halil Pasha, then Seraskier of the Turkish army at Constantinople. I believe it was the first iron house
built in this country; and it was constructed at the works at Millwall, London, in 1839."*
[footnote...
Useful Information for Engineers, 2nd series, 225. The mere list of
Mr. Fairbairn's writings would occupy considerable space; for,
notwithstanding his great labours as an engineer, he has also been an
industrious writer. His papers on Iron, read at different times
before the British Association, the Royal Society, and the Literary
and Philosophical Institution of Manchester, are of great value. The
treatise on "Iron" in the Encyclopaedia Britannica is from his pen,
and he has contributed a highly interesting paper to Dr. Scoffern's
Useful Metals and their Alloys on the Application of Iron to the
purposes of Ordnance, Machinery, Bridges, and House and Ship
Building. Another valuable but lessknown contribution to Iron
literature is his Report on Machinery in General, published in the
Reports on the Paris Universal Exhibition of 1855. The experiments
conducted by Mr. Fairbairn for the purpose of proving the excellent
properties of iron for shipbuildingthe account of which was
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Page No 165
published in the Trans actions of the Royal Society eventually led to
his further experiments to determine the strength and form of the
Britannia and Conway Tubular Bridges, plategirders, and other
constructions, the result of which was to establish quite a new era
in the history of bridge as well as ship building.
...]
Since then iron structures of all kinds have been erected: iron lighthouses, ironandcrystal palaces, iron
churches, and iron bridges. Iron roads have long been worked by iron locomotives; and before many years
have passed a telegraph of iron wire will probably be found circling the globe. We now use iron roofs, iron
bedsteads, iron ropes, and iron pavement; and even the famous "wooden walls of England" are rapidly
becoming reconstructed of iron. In short, we are in the midst of what Mr. Worsaae has characterized as the
Age of Iron.
At the celebration of the opening of the North Wales Railway at Bangor, almost within sight of his iron
bridge across the Straits of Menai, Robert Stephenson said, "We are daily producing from the bowels of the
earth a raw material, in its crude state apparently of no worth, but which, when converted into a locomotive
engine, flies over bridges of the same material, with a speed exceeding that of the bird, advancing wealth and
comfort throughout the country. Such are the powers of that allcivilizing instrument, Iron."
Iron indeed plays a highly important part in modem civilization. Out of it are formed alike the sword and the
ploughshare, the cannon and the printingpress; and while civilization continues partial and halfdeveloped,
as it still is, our liberties and our industry must necessarily in a great measure depend for their protection
upon the excellence of our weapons of war as well as on the superiority of our instruments of peace. Hence
the skill and ingenuity displayed in the invention of rifled guns and artillery, and ironsided ships and
batteries, the fabrication of which would be impossible but for the extraordinary development of the
ironmanufacture, and the marvellous power and precision of our toolmaking machines, as described in
preceding chapters.
"Our strength, wealth, and commerce," said Mr. Cobden in the course of a recent debate in the House of
Commons, "grow out of the skilled labour of the men working in metals. They are at the foundation of our
manufacturing greatness; and in case you were attacked, they would at once be available, with their hard
hands and skilled brains, to manufacture your muskets and your cannon, your shot and your shell. What has
given us our Armstrongs, Whitworths, and Fairbairns, but the free industry of this country? If you can build
three times more steamengines than any other country, and have threefold the force of mechanics, to whom
and to what do you owe that, but to the men who have trained them, and to those principles of commerce out
of which the wealth of the country has grown? We who have some hand in doing that, are not ignorant that
we have been and are increasing the strength of the country in proportion as we are raising up skilled
artisans."*
[footnote...
House of Commons Debate, 7th July, 1862.
...]
The reader who has followed us up to this point will have observed that handicraft labour was the first stage
of the development of human power, and that machinery has been its last and highest. The uncivilized man
began with a stone for a hammer, and a splinter of flint for a chisel, each stage of his progress being marked
by an improvement in his tools. Every machine calculated to save labour or increase production was a
substantial addition to his power over the material resources of nature, enabling him to subjugate them more
effectually to his wants and uses; and every extension of machinery has served to introduce new classes of
the population to the enjoyment of its benefits. In early times the products of skilled industry were for the
most part luxuries intended for the few, whereas now the most exquisite tools and engines are employed in
producing articles of ordinary consumption for the great mass of the community. Machines with millions of
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CHAPTER XVI. WILLIAM FAIRBAIRN. 163
Page No 166
fingers work for millions of purchasersfor the poor as well as the rich; and while the machinery thus used
enriches its owners, it no less enriches the public with its products.
Much of the progress to which we have adverted has been the result of the skill and industry of our own time.
"Indeed," says Mr. Fairbairn, "the mechanical operations of the present day could not have been
accomplished at any cost thirty years ago; and what was then considered impossible is now performed with
an exactitude that never fails to accomplish the end in view." For this we are mainly indebted to the almost
creative power of modern machinetools, and the facilities which they present for the production and
reproduction of other machines. We also owe much to the mechanical agencies employed to drive them.
Early inventors yoked wind and water to sails and wheels, and made them work machinery of various kinds;
but modern inventors have availed themselves of the far more swift and powerful, yet docile force of steam,
which has now laid upon it the heaviest share of the burden of toil, and indeed become the universal drudge.
Coal, water, and a little oil, are all that the steamengine, with its bowels of iron and heart of fire, needs to
enable it to go on working night and day, without rest or sleep. Yoked to machinery of almost infinite variety,
the results of vast ingenuity and labour, the Steamengine pumps water, drives spindles, thrashes corn, prints
books, hammers iron, ploughs land, saws timber, drives piles, impels ships, works railways, excavates docks;
and, in a word, asserts an almost unbounded supremacy over the materials which enter into the daily use of
mankind, for clothing, for labour, for defence, for household purposes, for locomotion, for food, or for
instruction.
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CHAPTER XVI. WILLIAM FAIRBAIRN. 164
Bookmarks
1. Table of Contents, page = 3
2. Industrial Biography, page = 4
3. Samuel Smiles, page = 4
4. PREFACE., page = 4
5. CHAPTER I. IRON AND CIVILIZATION., page = 5
6. CHAPTER II. EARLY ENGLISH IRON MANUFACTURE., page = 20
7. CHAPTER III. IRON-SMELTING BY PIT-COAL--DUD DUDLEY., page = 28
8. CHAPTER IV. ANDREW YARRANTON., page = 37
9. CHAPTER V. COALBROOKDALE IRON WORKS--THE DARBYS AND REYNOLDSES., page = 46
10. CHAPTER VI. INVENTION OF CAST STEEL--BENJAMIN HUNTSMAN., page = 57
11. CHAPTER VII. THE INVENTIONS OF HENRY CORT., page = 64
12. CHAPTER VIII. THE SCOTCH IRON MANUFACTURE - Dr. ROEBUCK DAVID MUSHET., page = 74
13. CHAPTER IX. INVENTION OF THE HOT BLAST--JAMES BEAUMONT NEILSON., page = 81
14. CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS., page = 87
15. CHAPTER XI. JOSEPH BRAMAH., page = 98
16. CHAPTER XII. HENRY MAUDSLAY., page = 106
17. CHAPTER XIII. JOSEPH CLEMENT., page = 123
18. CHAPTER XIV. FOX OF DERBY - MURRAY OF LEEDS - ROBERTS AND WHITWORTH OF MANCHESTER., page = 133
19. CHAPTER XV. JAMES NASMYTH., page = 141
20. CHAPTER XVI. WILLIAM FAIRBAIRN., page = 151