Title:   Industrial Biography

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Industrial Biography

Samuel Smiles



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Table of Contents

Industrial Biography..........................................................................................................................................1

Samuel Smiles ..........................................................................................................................................1

PREFACE. ...............................................................................................................................................1

CHAPTER I. IRON AND CIVILIZATION. ...........................................................................................2

CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. .............................................................17

CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. ............................................25

CHAPTER IV. ANDREW YARRANTON..........................................................................................34

CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND REYNOLDSES.......43

CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN.................................54

CHAPTER VII. THE INVENTIONS OF HENRY CORT...................................................................61

CHAPTER VIII. THE SCOTCH IRON MANUFACTURE  Dr. ROEBUCK DAVID 

MUSHET..............................................................................................................................................71

CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT NEILSON...............78

CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS..................................................84

CHAPTER XI. JOSEPH BRAMAH.....................................................................................................95

CHAPTER XII. HENRY MAUDSLAY.............................................................................................103

CHAPTER XIII. JOSEPH CLEMENT...............................................................................................120

CHAPTER XIV. FOX OF DERBY  MURRAY OF LEEDS  ROBERTS AND 

WHITWORTH OF MANCHESTER.................................................................................................130

CHAPTER XV. JAMES NASMYTH.................................................................................................138

CHAPTER XVI. WILLIAM FAIRBAIRN. ........................................................................................148


Industrial Biography

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Industrial Biography

Samuel Smiles

PREFACE. 

CHAPTER I. IRON AND CIVILIZATION. 

CHAPTER II. EARLY ENGLISH IRON MANUFACTURE. 

CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY. 

CHAPTER IV. ANDREW YARRANTON. 

CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS  AND REYNOLDSES. 

CHAPTER VI. INVENTION OF CAST STEELBENJAMIN  HUNTSMAN. 

CHAPTER VII. THE INVENTIONS OF HENRY CORT. 

CHAPTER VIII. THE SCOTCH IRON MANUFACTURE  Dr.  ROEBUCK DAVID MUSHET. 

CHAPTER IX. INVENTION OF THE HOT BLASTJAMES  BEAUMONT NEILSON. 

CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS. 

CHAPTER XI. JOSEPH BRAMAH. 

CHAPTER XII. HENRY MAUDSLAY. 

CHAPTER XIII. JOSEPH CLEMENT. 

CHAPTER XIV. FOX OF DERBY  MURRAY OF LEEDS   ROBERTS AND WHITWORTH OF

MANCHESTER.



CHAPTER XV. JAMES NASMYTH. 

CHAPTER XVI. WILLIAM FAIRBAIRN.  

INDUSTRIAL BIOGRAPHY

Iron Workers and Tool Makers

PREFACE.

The Author offers the following book as a continuation, in a more  generally accessible form, of the Series of

Memoirs of Industrial Men  introduced in his Lives of the Engineers.  While preparing that work  he frequently

came across the tracks of celebrated inventors,  mechanics, and ironworkersthe founders, in a great

measure, of the  modern industry of Britainwhose labours seemed to him well worthy  of being traced out

and placed on record, and the more so as their  lives presented many points of curious and original interest.

Having  been encouraged to prosecute the subject by offers of assistance from  some of the most eminent

living mechanical engineers, he is now  enabled to present the following further series of memoirs to the

public. 

Without exaggerating the importance of this class of biography, it  may at least be averred that it has not yet

received its due share of  attention.  While commemorating the labours and honouring the names of  those who

have striven to elevate man above the material and  mechanical, the labours of the important industrial class to

whom  society owes so much of its comfort and wellbeing are also entitled  to consideration.  Without

derogating from the biographic claims of  those who minister to intellect and taste, those who minister to

utility need not be overlooked.  When a Frenchman was praising to Sir  John Sinclair the artist who invented

ruffles, the Baronet shrewdly  remarked that some merit was also due to the man who added the shirt. 

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A distinguished living mechanic thus expresses himself to the  Author  on this point:   "Kings, warriors, and

statesmen have  heretofore  monopolized not only the pages of history, but almost those  of  biography.  Surely

some niche ought to be found for the Mechanic,  without whose skill and labour society, as it is, could not

exist.  I  do not begrudge destructive heroes their fame, but the constructive  ones ought not to be forgotten; and

there IS a heroism of skill and  toil belonging to the latter class, worthy of as grateful  record,less perilous

and romantic, it may be, than that of the  other, but not less full of the results of human energy, bravery, and

character.  The lot of labour is indeed often a dull one; and it is  doing a public service to endeavour to lighten

it up by records of  the struggles and triumphs of our more illustrious workers, and the  results of their labours

in the cause of human advancement." 

As respects the preparation of the following memoirs, the Author's  principal task has consisted in selecting

and arranging the materials  so liberally placed at his disposal by gentlemen for the most part  personally

acquainted with the subjects of them, and but for whose  assistance the book could not have been written.  The

materials for  the biography of Henry Maudslay, for instance, have been partly  supplied by the late Mr. Joshua

Field, F.R.S. (his partner), but  principally by Mr. James Nasmyth, C.E., his distinguished pupil.  In  like

manner Mr. John Penn, C.E., has supplied the chief materials for  the memoir of Joseph Clement, assisted by

Mr. Wilkinson, Clement's  nephew.  The Author has also had the valuable assistance of Mr.  William Fairbairn,

F.R.S., Mr. J. O. March, tool manufacturer (Mayor  of Leeds), Mr. Richard Roberts, C.E., Mr. Henry

Maudslay, C.E., and  Mr. J. Kitson, Jun., iron manufacturer, Leeds, in the preparation of  the other memoirs of

mechanical engineers included in this volume. 

The materials for the memoirs of the early ironworkers have in  like  manner been obtained for the most part

from original sources;  those  of the Darbys and Reynoldses from Mr. Dickinson of  Coalbrookdale, Mr.

William Reynolds of Coeddu, and Mr. William G.  Norris of the former  place, as well as from Mr. Anstice

of Madeley  Wood, who has kindly  supplied the original records of the firm.  The  substance of the  biography

of Benjamin Huntsman, the inventor of  caststeel, has been  furnished by his lineal representatives; and the

facts embodied in  the memoirs of Henry Cort and David Mushet have been  supplied by the  sons of those

inventors.  To Mr. Anderson Kirkwood of  Glasgow the  Author is indebted for the memoir of James Beaumont

Neilson, inventor  of the hot blast; and to Mr. Ralph Moore, Inspector  of Mines in  Scotland, for various

information relative to the progress  of the  Scotch iron manufacture. 

The memoirs of Dud Dudley and Andrew Yarranton are almost the only  ones of the series in preparing which

material assistance has been  derived from books; but these have been largely illustrated by facts  contained in

original documents preserved in the State Paper Office,  the careful examination of which has been conducted

by Mr. W. Walker  Wilkins. 

It will thus be observed that most of the information embodied in  this volume, more especially that relating to

the inventors of tools  and machines, has heretofore existed only in the memories of the  eminent mechanical

engineers from whom it has been collected.  The  estimable Joshua Field has died since the date at which he

communicated his recollections; and in a few more years many of the  facts which have been caught and are

here placed on record would,  probably, in the ordinary course of things, have passed into  oblivion.  As it is,

the Author feels that there are many gaps yet to  be filled up; but the field of Industrial Biography is a wide

one,and  is open to all who will labour in it. 

London, October, 1863. 

CHAPTER I. IRON AND CIVILIZATION.

"Iron is not only the soul of every other manufacture, but the main

spring perhaps of civilized society."FRANCIS HORNER.


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"Were the use of iron lost among us, we should in a few ages be

unavoidably reduced to the wants and ignorance of the ancient savage

Americans; so that he who first made known the use of that

contemptible mineral may be truly styled the father of Arts and the

author of Plenty."JOHN LOCKE.

When Captain Cook and the early navigators first sailed into the  South Seas on their voyages of discovery,

one of the things that  struck them with most surprise was the avidity which the natives  displayed for iron.

"Nothing would go down with our visitors," says  Cook, "but metal; and iron was their beloved article."  A nail

would  buy a goodsized pig; and on one occasion the navigator bought some  four hundred pounds weight of

fish for a few wretched knives  improvised out of an old hoop. 

"For iron tools," says Captain Carteret, "we might have purchased  everything upon the Freewill Islands that

we could have brought away.  A few pieces of old iron hoop presented to one of the natives threw  him into an

ecstasy little short of distraction."  At Otaheite the  people were found generally wellbehaved and honest; but

they were  not proof against the fascinations of iron.  Captain Cook says that  one of them, after resisting all

other temptations, "was at length  ensnared by the charms of basket of nails."  Another lurked about for  several

days, watching the opportunity to steal a coalrake. 

The navigators found they could pay their way from island to island  merely with scraps of iron, which were

as useful for the purpose as  gold coins would have been in Europe.  The drain, however, being  continuous,

Captain Cook became alarmed at finding his currency  almost exhausted; and he relates his joy on recovering

an old anchor  which the French Captain Bougainville had lost at Bolabola, on which  he felt as an English

banker would do after a severe run upon him for  gold, when suddenly placed in possession of a fresh store of

bullion. 

The avidity for iron displayed by these poor islanders will not be  wondered at when we consider that whoever

among them was so fortunate  as to obtain possession of an old nail, immediately became a man of  greater

power than his fellows, and assumed the rank of a capitalist.  "An Otaheitan chief," says Cook, "who had got

two nails in his  possession, received no small emolument by letting out the use of  them to his neighbours for

the purpose of boring holes when their own  methods failed, or were thought too tedious." 

The native methods referred to by Cook were of a very clumsy sort;  the principal tools of the Otaheitans

being of wood, stone, and  flint.  Their adzes and axes were of stone.  The gouge most commonly  used by them

was made out of the bone of the human forearm.  Their  substitute for a knife was a shell, or a bit of flint or

jasper.  A  shark's tooth, fixed to a piece of wood, served for an auger;  a piece  of coral for a file; and the skin

of a stingray for a  polisher.  Their saw was made of jagged fishes' teeth fixed on the  convex edge  of a piece

of hard wood.  Their weapons were of a  similarly rude  description; their clubs and axes were headed with

stone, and their  lances and arrows were tipped with flint.  Fire was  another agency  employed by them, usually

in boatbuilding.  Thus, the  New Zealanders,  whose tools were also of stone, wood, or bone, made  their boats

of the  trunks of trees hollowed out by fire. 

The stone implements were fashioned, Captain Cook says, by rubbing  one stone upon another until brought

to the required shape; but,  after all, they were found very inefficient for their purpose.  They  soon became

blunted and useless; and the laborious process of making  new tools had to be begun again.  The delight of the

islanders at  being put in possession of a material which was capable of taking a  comparatively sharp edge and

keeping it, may therefore readily be  imagined; and hence the remarkable incidents to which we have  referred

in the experience of the early voyagers.  In the minds of the  natives, iron became the representative of power,

efficiency, and  wealth; and they were ready almost to fall down and worship their new  tools, esteeming the

axe as a deity, offering sacrifices to the saw,  and holding the knife in especial veneration. 


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In the infancy of all nations the same difficulties must have been  experienced for want of tools, before the

arts of smelting and  working in metals had become known; and it is not improbable that the  Phoenician

navigators who first frequented our coasts found the same  avidity for bronze and iron existing among the

poor woadstained  Britons who flocked down to the shore to see their ships and exchange  food and skins

with them, that Captain Cook discovered more than two  thousand years later among the natives of Otaheite

and New Zealand.  For, the tools and weapons found in ancient buryingplaces in all  parts of Britain clearly

show that these islands also have passed  through the epoch of stone and flint. 

There was recently exhibited at the Crystal Palace a collection of  ancient European weapons and implements

placed alongside a similar  collection of articles brought from the South Seas; and they were in  most respects

so much alike that it was difficult to believe that  they did not belong to the same race and period, instead of

being the  implements of races sundered by half the globe, and living at periods  more than two thousand years

apart.  Nearly every weapon in the one  collection had its counterpart in the other,the mauls or celts of

stone, the spearheads of flint or jasper, the arrowheads of flint or  bone, and the saws of jagged stone, showing

how human ingenuity,  under like circumstances, had resorted to like expedients.  It would  also appear that the

ancient tribes in these islands, like the New  Zealanders, used fire to hollow out their larger boats; several

specimens of this kind of vessel having recently been dug up in the  valleys of the Witham and the Clyde,

some of the latter from under  the very streets of modern Glasgow.* 

[footnote...

"Mr.John Buchanan, a zealous antiquary, writing in 1855, informs us

that in the course of the eight years preceding that date, no less

than seventeen canoes had been dug out of this estuarine silt [of the

valley of the Clyde], and that he had personally inspected a large

number of them before they were exhumed.  Five of them lay buried in

silt under the streets of Glasgow, one in a vertical position with

the prow uppermost, as if it had sunk in a storm....  Almost every one

of these ancient boats was formed out of a single oakstem, hollowed

out by blunt tools, probably stone axes, aided by the action of fire;

a few were cut beautifully smooth, evidently with metallic tools.

Hence a gradation could be traced from a pattern of extreme rudeness

to one showing great mechanical ingenuity....  In one of the canoes a

beautifully polished celt or axe of greenstone was found; in the

bottom of another a plug of cork, which, as Mr. Geikie remarks,

'could only have come from the latitudes of Spain, Southern France,

or Italy.'" Sir C. LYELL, Antiquity of Man, 489.

...]

Their smaller boats, or coracles, were made of osiers interwoven,  covered with hides, and rigged with

leathern sails and thong tackle. 

It will readily be imagined that anything like civilization, as at  present understood, must have been next to

impossible under such  circumstances.  "Miserable indeed," says Carlyle, "was the condition  of the aboriginal

savage, glaring fiercely from under his fleece of  hair, which with the beard reached down to his loins, and

hung round  them like a matted cloak; the rest of his body sheeted in its thick  natural fell.  He loitered in the

sunny glades of the forest, living  on wild fruits; or, as the ancient Caledonians, squatted himself in  morasses,

lurking for his bestial or human prey; without implements,  without arms, save the ball of heavy flint, to

which, that his sole  possession and defence might not be lost, he had attached a long cord  of plaited thongs;

thereby recovering as well as hurling it with  deadly, unerring skill." 

The injunction given to man to "replenish the earth and subdue it"  could not possibly be fulfilled with

implements of stone.  To fell a  tree with a flint hatchet would occupy the labour of a month, and to  clear a

small patch of ground for purposes of culture would require  the combined efforts of a tribe.  For the same

reason, dwellings could  not be erected; and without dwellings domestic tranquillity,  security, culture, and


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refinement, especially in a rude climate, were  all but impossible.  Mr. Emerson well observes, that "the effect

of a  house is immense on human tranquillity, power, and refinement.  A man  in a cave or a campa

nomaddies with no more estate than the wolf  or the horse leaves.  But so simple a labour as a house being

achieved, his  chief enemies are kept at bay.  He is safe from the  teeth of wild animals, from frost, sunstroke,

and weather; and fine  faculties begin to yield their fine harvest.  Inventions and arts are  born, manners, and

social beauty and delight."  But to build a house  which should serve for shelter, for safety, and for

comfortin a  word, as a home for the family, which is the nucleus of  societybetter tools than those of

stone were absolutely  indispensable. 

Hence most of the early European tribes were nomadic:  first  hunters,  wandering about from place to place

like the American  Indians, after  the game; then shepherds, following the herds of  animals which they  had

learnt to tame, from one grazingground to  another, living upon  their milk and flesh, and clothing themselves

in  their skins held  together by leathern thongs.  It was only when  implements of metal had  been invented that

it was possible to practise  the art of agriculture  with any considerable success.  Then tribes  would cease from

their  wanderings, and begin to form settlements,  homesteads, villages, and  towns.  An old Scandinavian

legend thus  curiously illustrates this  last period:   There was a giantess whose  daughter one day saw a

husbandman ploughing in the field.  She ran and  picked him up with her  finger and thumb, put him and his

plough and  oxen into her apron, and  carried them to her mother, saying, "Mother,  what sort of beetle is  this

that I have found wriggling in the sand? "  But the mother said,  "Put it away, my child; we must begone out of

this land, for these  people will dwell in it." 

M. Worsaae of Copenhagen, who has been followed by other  antiquaries,  has even gone so far as to divide

the natural history of  civilization  into three epochs, according to the character of the  tools used in  each.  The

first was the Stone period, in which the  implements chiefly  used were sticks, bones, stones, and flints.  The

next was the Bronze  period, distinguished by the introduction and  general use of a metal  composed of copper

and tin, requiring a  comparatively low degree of  temperature to smelt it, and render it  capable of being

fashioned  into weapons, tools, and implements; to  make which, however,  indicated a great advance in

experience,  sagacity, and skill in the  manipulation of metals.  With tools of  bronze, to which considerable

hardness could be given, trees were  felled, stones hewn, houses and  ships built, and agriculture practised  with

comparative facility.  Last of all came the Iron period, when the  art of smelting and  working that most

difficult but widely diffused of  the minerals was  discovered; from which point the progress made in all  the

arts of  life has been of the most remarkable character. 

Although Mr. Wright rejects this classification as empirical,  because  the periods are not capable of being

clearly defined, and all  the  three kinds of implements are found to have been in use at or  about  the same

time,* 

[footnote...

THOMAS WRIGHT, F.S.A., The Celt, The Roman, and The Saxon,

ed. 1861.

...] 

there is, nevertheless, reason to believe that it is, on the whole,  well founded.  It is doubtless true that

implements of stone continued  in use long after those of bronze and iron had been invented, arising  most

probably from the dearness and scarcity of articles of metal;  but when the art of smelting and working in iron

and steel had  sufficiently advanced, the use of stone, and afterwards of bronze  tools and weapons, altogether

ceased. 

The views of M. Worsaae, and the other Continental antiquarians who  follow his classification, have indeed

received remarkable  confirmation of late years, by the discoveries which have been made  in the beds of most

of the Swiss lakes.* 


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[footnote...

Referred to at length in the Antiquity of Man, by Sir C. Lyell, who

adopts M. Worsaae's classification.

...] 

It appears that a subsidence took place in the waters of the Lake of  Zurich in the year 1854, laying bare

considerable portions of its  bed.  The adjoining proprietors proceeded to enclose the new land, and  began by

erecting permanent dykes to prevent the return of the  waters.  While carrying on the works, several rows of

stakes were  exposed; and on digging down, the labourers turned up a number of  pieces of charred wood,

stones blackened by fire, utensils, bones,  and other articles, showing that at some remote period, a number of

human beings had lived over the spot, in dwellings supported by  stakes driven into the bed of the lake. 

The discovery having attracted attention, explorations were made at  other places, and it was shortly found

that there was scarcely a lake  in Switzerland which did not yield similar evidence of the existence  of an

ancient Lacustrine or Lakedwelling population.  Numbers of  their tools and implements were brought to

lightstone axes and  saws, flint arrowheads, bone needles, and such likemixed with the  bones of wild

animals slain in the chase; pieces of old boats,  portions of twisted branches, bark, and rough planking, of

which  their dwellings had been formed, the latter still bearing the marks  of the rude tools by which they had

been laboriously cut.  In the most  ancient, or lowest series of deposits, no traces of metal, either of  bronze or

iron, were discovered; and it is most probable that these  lakedwellers lived in as primitive a state as the

South Sea  islanders discovered by Captain Cook, and that the huts over the  water in which they lived

resembled those found in Papua and Borneo,  and the islands of the Salomon group, to this day. 

These aboriginal Swiss lakedwellers seem to have been succeeded by  a  race of men using tools,

implements, and ornaments of bronze.  In  some  places the remains of this bronze period directly overlay those

of the  stone period, showing the latter to have been the most ancient;  but in  others, the village sites are

altogether distinct.  The  articles with  which the metal implements are intermixed, show that  considerable

progress had been made in the useful arts.  The potter's  wheel had been  introduced.  Agriculture had begun,

and wild animals  had given place to  tame ones.  The abundance of bronze also shows that  commerce must

have  existed to a certain extent; for tin, which enters  into its  composition, is a comparatively rare metal, and

must  necessarily have  been imported from other European countries. 

The Swiss antiquarians are of opinion that the men of bronze  suddenly  invaded and extirpated the men of

flint; and that at some  still later  period, another stronger and more skilful race, supposed  to have been  Celts

from Gaul, came armed with iron weapons, to whom  the men of  bronze succumbed, or with whom, more

probably, they  gradually  intermingled.  When iron, or rather steel, came into use,  its  superiority in affording a

cutting edge was so decisive that it  seems  to have supplanted bronze almost at once;* 

[footnote...

Mr. Mushet, however, observes that "the general use of hardened

copper by the ancients for edgetools and warlike instruments, does

not preclude the supposition that iron was then comparatively

plentiful, though it is probable that it was confined to the ruder

arts of life.  A knowledge of the mixture of copper, tin, and zinc,

seems to have been among the first discoveries of the metallurgist.

Instruments fabricated from these alloys, recommended by the use of

ages, the perfection of the art, the splendour and polish of their

surfaces, not easily injured by time and weather, would not soon be

superseded by the invention of simple iron, inferior in edge and

polish, at all times easily injured by rust, and in the early stages

of its manufacture converted with difficulty into forms that required

proportion or elegance."(Papers on Iron and Steel, 3656.) By some

secret method that has been lost, perhaps because no longer needed

since the invention of steel, the ancients manufactured bronze tools

capable of taking a fine edge.  in our own time, Chantrey the


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sculptor, in his reverence for classic metallurgy, had a bronze razor

made with which he martyred himself in shaving; but none were found

so hardy and devoted as to follow his example.

...] 

the latter metal continuing to be employed only for the purpose of  making scabbards or swordhandles.

Shortly after the commencement of  the iron age, the lakehabitations were abandoned, the only  settlement of

this later epoch yet discovered being that at Tene, on  Lake Neufchatel:  and it is a remarkable circumstance,

showing the  great antiquity of the lakedwellings, that they are not mentioned by  any of the Roman

historians. 

That iron should have been one of the last of the metals to come  into  general use, is partly accounted for by

the circumstance that  iron,  though one of the most generally diffused of minerals, never  presents  itself in a

natural state, except in meteorites; and that to  recognise its ores, and then to separate the metal from its

matrix,  demands the exercise of no small amount of observation and invention.  Persons unacquainted with

minerals would be unable to discover the  slightest affinity between the rough ironstone as brought up from

the  mine, and the iron or steel of commerce.  To unpractised eyes they  would seem to possess no properties in

common, and it is only after  subjecting the stone to severe processes of manufacture that usable  metal can be

obtained from it.  The effectual reduction of the ore  requires an intense heat, maintained by artificial methods,

such as  furnaces and blowing apparatus.* 

[footnote...

It may be mentioned in passing, that while Zinc is fusible at

3 degrees of Wedgwood's pyrometer, Silver at 22 degrees, Copper at

27 degrees, and Gold at 32 degrees, Cast Iron is only fusible at

130 degrees.  Tin (one of the constituents of the ancient bronze) and

Lead are fusible at much lower degrees than zinc.

...] 

But it is principally in combination with other elements that iron is  so valuable when compared with other

metals.  Thus, when combined with  carbon, in varying proportions, substances are produced, so  different, but

each so valuable, that they might almost be regarded  in the light of distinct metals,such, for example, as

castiron,  and cast and bar steel; the various qualities of iron enabling it to  be used for purposes so opposite

as a steel pen and a railroad, the  needle of a mariner's compass and an Armstrong gun, a surgeon's  lancet and

a steam engine, the mainspring of a watch and an iron  ship, a pair of scissors and a Nasmyth hammer, a lady's

earrings and  a tubular bridge. 

The variety of purposes to which iron is thus capable of being  applied, renders it of more use to mankind than

all the other metals  combined.  Unlike iron, gold is found pure, and in an almost workable  state; and at an erly

period in history, it seems to have been much  more plentiful than iron or steel.  But gold was unsuited for the

purposes of tools, and would serve for neither a saw, a chisel, an  axe, nor a sword; whilst tempered steel

could answer all these  purposes.  Hence we find the early warlike nations making the backs of  their swords of

gold or copper, and economizing their steel to form  the cutting edge.  This is illustrated by many ancient

Scandinavian  weapons in the museum at Copenhagen, which indicate the greatest  parsimony in the use of

steel at a period when both gold and copper  appear to have been comparatively abundant. 

The knowledge of smelting and working in iron, like most other  arts,  came from the East.  Iron was especially

valued for purposes of  war,  of which indeed it was regarded as the symbol, being called  "Mars" by  the

Romans.* 

[footnote...

The Romans named the other metals after the gods.  Thus Quicksilver

was called Mercury, Lead Saturn, Tin Jupiter, Copper Venus, Silver

Luna, and so on; and our own language has received a colouring from


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the Roman nomenclature, which it continues to retain.

...] 

We find frequent mention of it in the Bible.  One of the earliest  notices of the metal is in connexion with the

conquest of Judea by  the Philistines.  To complete the subjection of the Israelites, their  conquerors made

captive all the smiths of the land, and carried them  away.  The Philistines felt that their hold of the country

was  insecure so long as the inhabitants possessed the means of forging  weapons.  Hence "there was no smith

found throughout all the land of  Israel; for the Philistines said, Lest the Hebrews make them swords  or spears.

But the Israelites went down to the Philistines, to  sharpen every man his share, and his coulter, and his axe,

and his  mattock."* 

[footnote...

I.  Samuel xiii. 19, 20.

...] 

At a later period, when Jerusalem was taken by the Babylonians, one  of their first acts was to carry the smiths

and other craftsmen  captives to Babylon.* 

[footnote...

II.  Kings xxiv. 16.

...] 

Deprived of their armourers, the Jews were rendered comparatively  powerless. 

It was the knowledge of the art of ironforging which laid the  foundation of the once great empire of the

Turks.  Gibbon relates that  these people were originally the despised slaves of the powerful Khan  of the

Geougen.  They occupied certain districts of the mountainridge  in the centre of Asia, called Imaus, Caf, and

Altai, which yielded  iron in large quantities.  This metal the Turks were employed by the  Khan to forge for his

use in war.  A bold leader arose among them, who  persuaded the ironworkers that the arms which they forged

for their  masters might in their own hands become the instruments of freedom.  Sallying forth from their

mountains, they set up their standard, and  their weapons soon freed them.  For centuries after, the Turkish

nation continued to celebrate the event of their liberation by an  annual ceremony, in which a piece of iron

was heated in the fire, and  a smith's hammer was successively handled by the prince and his  nobles. 

We can only conjecture how the art of smelting iron was discovered.  Who first applied fire to the ore, and

made it plastic; who  discovered fire itself, and its uses in metallurgy? No one can tell.  Tradition says that the

metal was discovered through the accidental  burning of a wood in Greece.  Mr. Mushet thinks it more

probable that  the discovery was made on the conversion of wood into charcoal for  culinary or chamber

purposes.  "If a mass of ore," he says,  "accidentally dropped into the middle of the burning pile during a

period of neglect, or during the existence of a thorough draught, a  mixed mass, partly earthy and partly

metallic, would be obtained,  possessing ductility and extension under pressure.  But if the  conjecture is

pushed still further, and we suppose that the ore was  not an oxide, but rich in iron, magnetic or spicular, the

result  would in all probability be a mass of perfectly malleable iron.  I  have seen this fact illustrated in the

roasting of a species of  ironstone, which was united with a considerable mass of bituminous  matter.  After a

high temperature had been excited in the interior of  the pile, plates of malleable iron of a tough and flexible

nature  were formed, and under circumstances where there was no fuel but that  furnished by the ore itself."* 

[footnote...

Papers on Iron and Steel, 3634.

...] 

The metal once discovered, many attempts would be made to give to  that which had been the effect of

accident a more unerring result.  The smelting of ore in an open heap of wood or charcoal being found  tedious


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and wasteful, as well as uncertain, would naturally lead to  the invention of a furnace; with the object of

keeping the ore  surrounded as much as possible with fuel while the process of  conversion into iron was going

forward.  The low conical furnaces  employed at this day by some of the tribes of Central and Southern  Africa,

are perhaps very much the same in character as those adopted  by the early tribes of all countries where iron

was first made.  Small  openings at the lower end of the cone to admit the air, and a larger  orifice at the top,

would,  with charcoal, be sufficient to produce  the requisite degree of heat for the reduction of the ore.  To this

the footblast was added, as still used in Ceylon and in India; and  afterwards the waterblast, as employed in

Spain (where it is known  as the Catalan forge), along the coasts of the Mediterranean, and in  some parts of

America. 

It is worthy of remark, that the ruder the method employed for the  reduction of the ore, the better the quality

of the iron usually is.  Where the art is little advanced, only the most tractable ores are  selected; and as

charcoal is the only fuel used, the quality of the  metal is almost invariably excellent.  The ore being long

exposed to  the charcoal fire, and the quantity made small, the result is a metal  having many of the qualities of

steel, capable of being used for  weapons or tools after a comparatively small amount of forging.  Dr.

Livingstone speaks of the excellent quality of the iron made by  the  African tribes on the Zambesi, who refuse

to use ordinary English  iron, which they consider "rotten."* 

[footnote...

Dr. Livingstone brought with him to England a piece of the Zambesi

iron, which he sent to a skilled Birmingham blacksmith to test.

The result was, that he pronounced the metal as strongly resembling

Swedish or Russian; both of which kinds are smelted with charcoal.

The African iron was found "highly carbonized," and "when chilled it

possessed the properties of steel."

...] 

Du Chaillu also says of the Fans, that, in making their best knives  and arrowheads, they will not use

European or American iron, greatly  preferring their own.  The celebrated wootz or steel of India, made in  little

cakes of only about two pounds weight, possesses qualities  which no European steel can surpass.  Out of this

material the famous  Damascus swordblades were made; and its use for so long a period is  perhaps one of

the most striking proofs of the ancient civilization  of India. 

The early history of iron in Britain is necessarily very obscure.  When the Romans invaded the country, the

metal seems to have been  already known to the tribes along the coast.  The natives had probably  smelted it

themselves in their rude bloomeries, or obtained it from  the Phoenicians in small quantities in exchange for

skins and food,  or tin.  We must, however, regard the stories told of the ancient  British chariots armed with

swords or scythes as altogether  apocryphal.  The existence of iron in sufficient quantity to be used  for such a

purpose is incompatible with contemporary facts, and  unsupported by a single vestige remaining to our time.

The country  was then mostly forest, and the roads did not as yet exist upon which  chariots could be used;

whilst iron was too scarce to be mounted as  scythes upon chariots, when the warriors themselves wanted it

for  swords.  The orator Cicero, in a letter to Trebatius, then serving  with the army in Britain, sarcastically

advised him to capture and  convey one of these vehicles to Italy for exhibition; but we do not  hear that any

specimen of the British warchariot was ever seen in  Rome. 

It is only in the tumuli along the coast, or in those of the  RomanoBritish period, that iron implements are

ever found; whilst in  the ancient burying places of the interior of the country they are  altogether wanting.

Herodian says of the British pursued by Severus  through the fens and marshes of the east coast, that they

wore iron  hoops round their middles and their necks, esteeming them as  ornaments and tokens of riches, in

like manner as other barbarous  people then esteemed ornaments of silver and gold.  Their only money,

according to Caesar, consisted of pieces of brass or iron, reduced to  a certain standard weight.* 


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[footnote...

HOLINSHED, i. 517.  Iron was also the currency of the Spartans, but it

has been used as such in much more recent times.  Adam Smith, in his

Wealth of Nations (Book I. ch. 4, published in 1776), says, "there is

at this day a village in Scotland where it is not uncommon, I am

told, for a workman to carry nails, instead of money, to the baker's

shop or the alehouse."

...] 

It is particularly important to observe, says M. Worsaae, that all  the antiquities which have hitherto been

found in the large burying  places of the Iron period, in Switzerland, Bavaria, Baden, France,  England, and the

North, exhibit traces more or less of Roman  influence. 

[footnote...

Primeval Antiquities of Denmark.  London, 1849, p. 140.

...] 

The Romans themselves used weapons of bronze when they could not  obtain iron in sufficient quantity, and

many of the Roman weapons dug  out of the ancient tumuli are of that metal.  They possessed the art  of

tempering and hardening bronze to such a degree as to enable them  to manufacture swords with it of a pretty

good edge; and in those  countries which they penetrated, their bronze implements gradually  supplanted those

which had been previously fashioned of stone.  Great  quantities of bronze tools have been found in different

parts of  England,sometimes in heaps, as if they had been thrown away in  basketfuls as things of little

value.  It has been conjectured that  when the Romans came into Britain they found the inhabitants,  especially

those to the northward, in very nearly the same state as  Captain Cook and other voyagers found the

inhabitants of the South  Sea Islands; that the Britons parted with their food and valuables  for tools of inferior

metal made in imitation of their stone ones;  but finding themselves cheated by the Romans, as the natives of

Otaheite have been cheated by Europeans, the Britons relinquished the  bad tools when they became

acquainted with articles made of better  metal.* 

[footnote...

See Dr. Pearson's paper in the Philosophical Transactions, 1796,

relative to certain ancient arms and utensils found in the river

Witham between Kirkstead and Lincoln.

...] 

The Roman colonists were the first makers of iron in Britain on any  large scale.  They availed themselves of

the mineral riches of the  country wherever they went.  Every year brings their extraordinary  industrial activity

more clearly to light.  They not only occupied the  best sites for trade, intersected the land with a complete

system of  wellconstructed roads, studded our hills and valleys with towns,  villages, and pleasurehouses,

and availed themselves of our  medicinal springs for purposes of baths to an extent not even  exceeded at this

day, but they explored our mines and quarries, and  carried on the smelting and manufacture of metals in

nearly all parts  of the island.  The heaps of mining refuse left by them in the valleys  and along the hillsides

of North Derbyshire are still spoken of by  the country people as "old man," or the "old man's work."  Year by

year, from Dartmoor to the Moray Firth, the plough turns up fresh  traces of their indefatigable industry and

enterprise, in pigs of  lead, implements of iron and bronze, vessels of pottery, coins, and  sculpture; and it is a

remarkable circumstance that in several  districts where the existence of extensive iron beds had not been

dreamt of until within the last twenty years, as in Northamptonshire  and North Yorkshire, the remains of

ancient workings recently  discovered show that the Roman colonists were fully acquainted with  them. 

But the principal iron mines worked by that people were those which  were most conveniently situated for

purposes of exportation, more  especially in the southern counties and on the borders of Wales.  The  extensive

cinder heaps found in theForest of De anwhich formed  the readiest resource of the modern ironsmelter

when improved  processes enabled him to reduce themshow that their principal iron  manufactures were


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carried on in that quarter* 

[footnote...

"In the Forest of Dean and thereabouts the iron is made at this day

of cinders, being the rough and offal thrown by in the Roman time;

they then having only footblasts to melt the ironstone; but now, by

the force of a great wheel that drives a pair of Bellows twenty feet

long, all that iron is extracted out of the cinders which could not

be forced from it by the Roman footblast.  And in the Forest of Dean

and thereabouts, and as high as Worcester, there ave great and

infinite quantities of these cinders; some in vast mounts above

ground, some under ground, which will supply the iron works some

hundreds of years; and these cinders ave they which make the prime

and best iron, and with much less charcoal than doth the

ironstone."A. YARRANTON, England's Improvement by Sea and Land.

London, 1677.

...] 

It is indeed matter of history, that about seventeen hundred years  since (A.D. 120) the Romans had forges in

the West of England, both  in the Forest of Dean and in South Wales; and that they sent the  metal from thence

to Bristol, where it was forged and made into  weapons for the use of the troops.  Along the banks of the Wye,

the  ground is in many places a continuous bed of iron cinders, in which  numerous remains have been found,

furnishing unmistakeable proofs of  the Roman furnaces.  At the same time, the iron ores of Sussex were

extensively worked, as appears from the cinder heaps found at  Maresfield and several places in that county,

intermixed with Roman  pottery, coins, and other remains.  In a bed of scoriae several acres  in extent, at Old

Land Farm in Maresfield, the Rev. Mr. Turner found  the remains of Roman pottery so numerous that scarcely

a barrowload  of cinders was removed that did not contain several fragments,  together with coins of the

reigns of Nero, Vespasian, and  Dioclesian.* 

[footnote...

M. A. LOWER, Contributions to Literature, Historical, Antiquarian,

and Metrical.  London, 1854, pp. 889.

...] 

In the turbulent infancy of nations it is to be expected that we  should hear more of the Smith, or worker in

iron, in connexion with  war, than with more peaceful pursuits.  Although he was a nailmaker  and a

horseshoermade axes, chisels, saws, and hammers for the  artificer  spades and hoes for the

farmerbolts and fastenings for  the lord's castlegates, and chains for his drawbridgeit was  principally

because of his skill in armourwork that he was esteemed.  He made and mended the weapons used in the

chase and in warthe  gavelocs, bills, and battleaxes; he tipped the bowmen's arrows, and  furnished

spearheads for the menatarms; but, above all, he forged  the mailcoats and cuirasses of the chiefs, and

welded their swords,  on the temper and quality of which, life, honour, and victory in  battle depended.  Hence

the great estimation in which the smith was  held in the AngloSaxon times.  His person was protected by a

double  penalty.  He was treated as an officer of the highest rank, and  awarded the first place in precedency.

After him ranked the maker of  mead, and then the physician.  In the royal court of Wales he sat in  the great

hall with the king and queen, next to the domestic  chaplain; and even at that early day there seems to have

been a hot  spark in the smith's throat which needed much quenching; for he was  "entitled to a draught of

every kind of liquor that was brought into  the hall." 

The smith was thus a mighty man.  The Saxon Chronicle describes the  valiant knight himself as a "mighty

warsmith."  But the smith was  greatest of all in his forging of swords; and the bards were wont to  sing the

praises of the knight's "good sword " and of the smith who  made it, as well as of the knight himself who

wielded it in battle.  The most extraordinary powers were attributed to the weapon of steel  when first invented.

Its sharpness seemed so marvellous when compared  with one of bronze, that with the vulgar nothing but


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magic could  account for it.  Traditions, enshrined in fairy tales, still survive  in most countries, illustrative of

its magical properties.  The weapon  of bronze was dull; but that of steel was brightthe "white sword of

light," one touch of which broke spells, liberated enchanted  princesses, and froze giants' marrow.  King

Arthur's magic sword  "Excalibur" was regarded as almost heroic in the romance of  chivalry.* 

[footnote...

This famous sword was afterwards sent by Richard I. as a present to

Tancred; and the value attached to the weapon may be estimated by the

fact that the Crusader sent the English monarch, in return for it,

"four great ships and fifteen galleys."

...] 

So were the swords "Galatin" of Sir Gawain, and "Joyeuse" of  Charlemague, both of which were reputed to

be the work of Weland the  Smith, about whose name clusters so much traditional glory as an  ancient worker

in metals.* 

[footnote...

Weland was the Saxon Vulcan.  The name of Weland's or Wayland's Smithy

is still given to a monument on Lambourn Downs in Wiltshire.  The

place is also known as Wayland Smith's Cave.  It consists of a rude

gallery of stones.

...] 

The heroes of the Northmen in like manner wielded magic swords.  Olave  the Norwegian possessed the sword

"Macabuin," forged by the dark  smith of Drontheim, whose feats are recorded in the tales of the  Scalds.  And

so, in like manner, traditions of the supernatural power  of the blacksmith are found existing to this day all

over the  Scottish Highlands.* 

[footnote...

Among the Scythians the iron sword was a god.  It was the image of

Mars, and sacrifices were made to it.  "An iron sword," says Mr.

Campbell, really was once worshipped by a people with whom iron was

rare.  Iron is rare, while stone and bronze weapons are common, in

British tombs, and the sword of these stories is a personage.  It

shines, it cries out  the lives of men are bound up in it.  And so

this mystic sword may, perhaps, have been a god amongst the Celts, or

the god of the people with whom the Celts contended somewhere on

their long journey to the west.  It is a fiction now, but it may be

founded on fact, and that fact probably was the first use of iron."

To this day an old horseshoe is considered a potent spell in some

districts against the powers of evil; and for want of a horseshoe a

bit of a rusty reapinghook is supposed to have equal power, "Who

were these powers of evil who could not resist ironthese fairies

who shoot STONE arrows, and are of the foes to the human race? Is all

this but a dim, hazy recollection of  war between a people who had

iron weapons and a race who had notthe race whose remains are found

all over Europe? If these were wandering tribes, they had leaders; if

they were warlike, they had weapons.  There is a smith in the Pantheon

of many nations.  Vulcan was a smith; Thor wielded a hammer; even

Fionn had a hammer, which was heard in Lochlann when struck in

Eirinn.  Fionn may have borrowed his hammer from Thor long ago, or

both may have got theirs from Vulcan, or all three may have brought

hammers with them from the land where some primeval smith wielded the

first sledgehammer; but may not all these 'smithgods be the smiths

who made iron weapons for those who fought with the skinclad

warriors who shot flintarrows, and who are now bogles, fairies , and

demons? In any case, tales about smiths seem to belong to mythology,

and to be common property."CAMPBELL, Popular Tales of the West

Highlands, Preface, 746.


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...] 

When William the Norman invaded Britain, he was well supplied with  smiths.  His followers were clad in

armour of steel, and furnished  with the best weapons of the time.  Indeed, their superiority in this  respect is

supposed to have been the principal cause of William's  victory over Harold; for the men of both armies were

equal in point  of bravery.  The Normans had not only smiths to attend to the arms of  the knights, but farriers

to shoe their horses.  Henry de Femariis, or  Ferrers, "prefectus fabrorum," was one of the principal officers

entrusted with the supervision of the Conqueror's ferriery  department; and long after the earldom was

founded his descendants  continued to bear on their coat of arms the six horseshoes  indicative of their

origin.* 

[footnote...

BROOK, Discovery of Errors in the Catalogue of the Nobility, 198.

...] 

William also gave the town of Northampton, with the hundred of  Fackley, as a fief to Simon St.  Liz, in

consideration of his  providing shoes for his horses.* 

[footnote...

MEYRICK, i. 11.

...] 

But though the practice of horseshoeing is said to have been  introduced to this country at the time of the

Conquest, it is  probably of an earlier date; as, according to Dugdale, an old Saxon  tenant in capite of Welbeck

in Nottinghamshire, named Gamelbere, held  two carucates of land by the service of shoeing the king's palfrey

on  all four feet with the king's nails, as oft as the king should lie at  the neighbouring manor of Mansfield. 

Although we hear of the smith mostly in connexion with the  fabrication of instruments of war in the Middle

Ages, his importance  was no less recognized in the ordinary affairs of rural and  industrial life.  He was, as it

were, the rivet that held society  together.  Nothing could be done without him.  Wherever tools or  implements

were wanted for building, for trade, or for husbandry, his  skill was called into requisition.  In remote places he

was often the  sole mechanic of his district; and, besides being a toolmaker, a  farrier, and agricultural

implement maker, he doctored cattle, drew  teeth, practised phlebotomy, and sometimes officiated as parish

clerk  and general newsmonger; for the smithy was the very eye and tongue of  the village.  Hence

Shakespeare's picture of the smith in King John: 

   "I saw a smith stand with his hammer, thus,

    The whilst his iron did on the anvil cool,

    With open mouth swallowing a tailor's news."

The smith's tools were of many sorts; but the chief were his  hammer,  pincers, chisel, tongs, and anvil.  It is

astonishing what a  variety  of articles he turned out of his smithy by the help of these  rude  implements.  In the

tooling, chasing, and consummate knowledge of  the  capabilities of iron, he greatly surpassed the modern

workman; for  the mediaeval blacksmith was an artist as well as a workman.  The  numerous exquisite

specimens of his handicraft which exist in our old  gateways, church doors, altar railings, and ornamented

dogs and  andirons, still serve as types for continual reproduction.  He was,  indeed, the most "cunninge

workman" of his time.  But besides all  this, he was an engineer.  If a road had to be made, or a stream

embanked, or a trench dug, he was invariably called upon to provide  the tools, and often to direct the work.

He was also the military  engineer of his day, and as late as the reign of Edward III. we find  the king

repeatedly sending for smiths from the Forest of Dean to act  as engineers for the royal army at the siege of

Berwick. 


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The smith being thus the earliest and most important of mechanics,  it  will readily be understood how, at the

time when surnames were  adopted, his name should have been so common in all European  countries. 

    "From whence came Smith, all be he knight or squire,

     But from the smith that forgeth in the fire?"*

[footnote...

GILBERT, Cornwall.

...]

Hence the multitudinous family of Smiths in England, in some cases  vainly disguised under the "Smythe" or

"De Smijthe;" in Germany, the  Schmidts; in Italy, the Fabri, Fabricii,or Fabbroni; in France, the  Le Febres or

Lefevres; in Scotland, the Gows, Gowans, or Cowans.  We  have also among us the Brownsmiths, or makers

of brown bills; the  Nasmyths, or nailsmiths; the Arrowsmiths, or makers of arrowheads;  the Spearsmiths, or

spear makers; the Shoosmiths, or horse shoers;  the Goldsmiths, or workers in gold; and many more.  The

Smith proper  was, however, the worker in ironthe maker of iron tools,  implements, and armsand hence

this name exceeds in number that of  all the others combined. 

In course of time the smiths of particular districts began to  distinguish themselves for their excellence in

particular branches of  ironwork.  From being merely the retainer of some lordly or religious  establishment,

the smith worked to supply the general demand, and  gradually became a manufacturer.  Thus the makers of

swords, tools,  bits, and nails, congregated at Birmingham; and the makers of knives  and arrowheads at

Sheffield.  Chaucer speaks of the Miller of  Trompington as provided with a Sheffield whittle:   

    "A Shefeld thwytel bare he in his hose."*

[footnote...

Before tableknives were invented, in the sixteenth century, the

knife was a very important article; each guest at table bearing his

own, and sharpening it at the whetstone hung up in the passage,

before sitting down to dinner, Some even carried a whetstone as well

as a knife; and one of Queen Elizabeth's presents to the Earl of

Leicester was a whetstone tipped with gold.

...]

The common English arrowheads manufactured at Sheffield were long  celebrated for their excellent temper,

as Sheffield iron and steel  plates are now.  The battle of Hamildon, fought in Scotland in 1402,  was won

mainly through their excellence.  The historian records that  they penetrated the armour of the Earl of Douglas,

which had been  three years in making; and they were "so sharp and strong that no  armour could repel them."

The same arrowheads were found equally  efficient against French armour on the fields of Crecy and

Agincourt. 

Although Scotland is now one of the principal sources from which  our  supplies of iron are drawn, it was in

ancient times greatly  distressed for want of the metal.  The people were as yet too little  skilled to be able to

turn their great mineral wealth to account.  Even in the time of Wallace, they had scarcely emerged from the

Stone  period, and were under the necessity of resisting their ironarmed  English adversaries by means of

rude weapons of that material.  To  supply themselves with swords and spearheads, they imported steel  from

Flanders, and the rest they obtained by marauding incursions  into England.  The district of Furness in

Lancashirethen as now an  ironproducing districtwas frequently ravaged with that object;  and  on such

occasions the Scotch seized and carried off all the  manufactured iron they could find, preferring it, though so

heavy, to  every other kind of plunder.* 


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[footnote...

The early scarcity of iron in Scotland is confirmed by Froissart, who

says,"In Scotland you will never find a man of worth; they are like

savages, who wish not to be acquainted with any one, are envious of

the good fortune of others, and suspicious of losing anything

themselves; for their country is very poor.  When the English make

inroads thither, as they have very frequently done, they order their

provisions, if they wish to live, to follow close at their backs; for

nothing is to be had in that country without great difficulty.  There

is neither iron to shoe horses, nor leather to make harness, saddles,

or bridles:  all these things come ready made from Flanders by sea;

and should these fail, there is none to be had in the country.'

...] 

About the same period, however, iron must have been regarded as  almost a precious metal even in England

itself; for we find that in  Edward the Third's reign, the pots, spits, and fryingpans of the  royal kitchen were

classed among his Majesty's jewels.* 

[footnote...

PARKER'S English Home, 77

...] 

The same famine of iron prevailed to a still greater extent in the  Highlands, where it was even more valued,

as the clans lived chiefly  by hunting, and were in an almost constant state of feud.  Hence the  smith was a man

of indispensable importance among the Highlanders,  and the possession of a skilful armourer was greatly

valued by the  chiefs.  The story is told of some delinquency having been committed  by a Highland smith, on

whom justice must be done; but as the chief  could not dispense with the smith, he generously offered to hang

two  weavers in his stead! 

At length a great armourer arose in the Highlands, who was able to  forge armour that would resist the best

Sheffield arrowheads, and to  make swords that would vie with the best weapons of Toledo and Milan.  This

was the famous Andrea de Ferrara, whose swords still maintain  their ancient reputation.  This workman is

supposed to have learnt his  art in the Italian city after which he was called, and returned to  practise it in

secrecy among the Highland hills.  Before him, no man  in Great Britain is said to have known how to temper

a sword in such  a way as to bend so that the point should touch the hilt and spring  back uninjured.  The

swords of Andrea de Ferrara did this, and were  accordingly in great request; for it was of every importance to

the  warrior that his weapon should be strong and sharp without being  unwieldy, and that it should not be

liable to snap in the act of  combat.  This celebrated smith, whose personal identity* 

[footnote...

The precise time at which Andrea de Ferrara flourished cannot be

fixed with accuracy; but Sir Waiter Scott, in one of the notes to

Waverley, says he is believed to have been a foreign artist brought

over by James IV. or V. of Scotland to instruct the Scots in the

manufacture of swordblades.  The genuine weapons have a crown marked

on the blades.

...] 

has become merged in the Andrea de Ferrara swords of his manufacture,  pursued his craft in the Highlands,

where he employed a number of  skilled workmen in forging weapons, devoting his own time principally  to

giving them their required temper.  He is said to have worked in a  dark cellar, the better to enable him to

perceive the effect of the  heat upon the metal, and to watch the nicety of the operation of  tempering, as well

as possibly to serve as a screen to his secret  method of working.* 

[footnote...

Mr. Parkes, in his Essay on the Manufacture of Edge Tools, says, "Had


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this ingenious artist thought of a bath of oil, he might have heated

this by means of a furnace underneath it, and by the use of a

thermometer, to the exact point which he found necessary; though it

is inconvenient to have to employ a thermometer for every distinct

operation.  Or, if he had been in the possession of a proper bath of

fusible metal, he would have attained the necessary certainty in his

process, and need not have immured himself in a subterranean

apartment.PARKES' Essays, 1841, p. 495.

...] 

Long after Andrea de Ferrara's time, the Scotch swords were famous  for their temper; Judge Marshal Fatten,

who accompanied the  Protector's expedition into Scotland in 1547, observing that "the  Scots came with

swords all broad and thin, of exceeding good temper,  and universally so made to slice that I never saw none

so good, so I  think it hard to devise a better."  The quality of the steel used for  weapons of war was indeed of

no less importance for the effectual  defence of a country then than it is now.  The courage of the  attacking and

defending forces being equal, the victory would  necessarily rest with the party in possession of the best

weapons. 

England herself has on more than one occasion been supposed to be  in  serious peril because of the decay of

her iron manufactures.  Before  the Spanish Armada, the production of iron had been greatly  discouraged

because of the destruction of timber in the smelting of  the orethe art of reducing it with pit coal not having

yet been  invented; and we were consequently mainly dependent upon foreign  countries for our supplies of the

material out of which arms were  made.  The best iron came from Spain itself, then the most powerful  nation in

Europe, and as celebrated for the excellence of its weapons  as for the discipline and valour of its troops.  The

Spaniards prided  themselves upon the superiority of their iron, and regarded its  scarcity in England as an

important element in their calculations of  the conquest of the country by their famous Armada.  "I have

heard,"  says Harrison, "that when one of the greatest peers of Spain espied  our nakedness in this behalf, and

did solemnly utter in no obscure  place, that it would be an easy matter in short time to conquer  England

because it wanted armour, his words were not so rashly  uttered as politely noted."  The vigour of Queen

Elizabeth promptly  supplied a remedy by the large importations of iron which she caused  to be made,

principally from Sweden, as well as by the increased  activity of the forges in Sussex and the Forest of Dean;

"whereby,"  adds Harrison, "England obtained rest, that otherwise might have been  sure of sharp and cruel

wars.  Thus a Spanish word uttered by one man  at one time, overthrew, or at the leastwise hindered sundry

privy  practices of many at another."  * 

[footnote...

HOLINSHED, History of England.  It was even said to have been one of

the objects of the Spanish Armada to get the oaks of the Forest of

Dean destroyed, in order to prevent further smelting of the iron.

Thus Evelyn, in his Sylva, says, "I have heard that in the great

expedition of 1588 it was expressly enjoined the Spanish Armada that

if, when landed, they should not be able to subdue our nation and

make good their conquest, they should yet be sure not to leave a tree

standing in the Forest of Dean."NICHOLS, History of the Forest of

Dean, p. 22.

...] 

Nor has the subject which occupied the earnest attention of  politicians in Queen Elizabeth's time ceased to be

of interest; for,  after the lapse of nearly three hundred years, we find the smith and  the iron manufacturer still

uppermost in public discussions.  It has  of late years been felt that our muchprized "hearts of oak" are no

more able to stand against the prows of mail which were supposed to  threaten them, than the sticks and stones

of the ancient tribes were  able to resist the men armed with weapons of bronze or steel.  What  Solon said to

Croesus, when the latter was displaying his great  treasures of gold, still holds true:   "If another comes that

hath  better iron than you, he will be master of all that gold."  So, when  an alchemist waited upon the Duke of

Brunswick during the Seven  Years' War, and offered to communicate the secret of converting iron  into gold,


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the Duke replied:   "By no means:  I want all the iron I  can find to resist my enemies:  as for gold, I get it

from England."  Thus the strength and wealth of nations depend upon coal and iron,  not forgetting Men, far

more than upon gold. 

Thanks to our Armstrongs and Whitworths, our Browns and our Smiths,  the iron defences of England,

manned by our soldiers and our sailors,  furnish the assurance of continued security for our gold and our

wealth, and, what is infinitely more precious, for our industry and  our liberty. 

CHAPTER II. EARLY ENGLISH IRON MANUFACTURE.

"He that well observes it, and hath known the welds of Sussex, Surry,

and Kent', the grand nursery especially of oake and beech, shal find

such an alteration, within lesse than 30 yeeres, as may well strike a

feare, lest few yeeres more, as pestilent as the former, will leave

fewe good trees standing in those welds.  Such a heate issueth out of

the many forges and furnaces for the making of iron, and out of the

glasse kilnes, as hath devoured many famous woods within the

welds," JOHN NORDEN, Surveyors' Dialogue (1607).

Few records exist of the manufacture of iron in England in early  times.  After the Romans left the island, the

British, or more  probably the Teutonic tribes settled along the south coast, continued  the smelting and

manufacture of the metal after the methods taught  them by the colonists.  In the midst of the insecurity,

however,  engendered by civil war and social changes, the pursuits of industry  must necessarily have been

considerably interfered with, and the art  of ironforging became neglected.  No notice of iron being made in

Sussex occurs in Domesday Book, from which it would appear that the  manufacture had in a great measure

ceased in that county at the time  of the Conquest, though it was continued in the ironproducing  districts

bordering on Wales.  In many of the AngloSaxon graves which  have been opened, long iron swords have

been found, showing that  weapons of that metal were in common use.  But it is probable that  iron was still

scarce, as ploughs and other agricultural implements  continued to be made of wood,one of the

AngloSaxon laws enacting  that no man should undertake to guide a plough who could not make  one; and

that the cords with which it was bound should be of twisted  willows.  The metal was held in esteem

principally as the material of  war.  All male adults were required to be provided with weapons, and  honour

was awarded to such artificers as excelled in the fabrication  of swords, arms, and defensive armour.* 

[footnote...

WILKINS, Leges Sax. 25.

...] 

Camden incidentally states that the manufacture of iron was  continued  in the western counties during the

Saxon era, more  particularly in  the Forest of Dean, and that in the time of Edward the  Confessor the  tribute

paid by the city of Gloucester consisted almost  entirely of  iron rods wrought to a size fit for making nails for

the  king's  ships.  An old religious writer speaks of the ironworkers of  that day  as heathenish in their manners,

puffed up with pride, and  inflated  with worldly prosperity.  On the occasion of St.  Egwin's  visit to the  smiths

of Alcester, as we are told in the legend, he  found then given  up to every kind of luxury; and when he

proceeded to  preach unto  them, they beat upon their anvils in contempt of his  doctrine so as  completely to

deafen him; upon which he addressed his  prayers to  heaven, and the town was immediately destroyed.* 

[footnote...

Life of St.  Egwin, in Capgrave's Nova Legenda Anglioe.  Alcester was,

as its name indicates, an old Roman settlement (situated on the

Icknild Street), where the art of working in iron was practised from

an early period.  It was originally called Alauna, being situated on

the river Alne in Warwickshire.  It is still a seat of the needle

manufacture.


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...] 

But the first reception given to John Wesley by the miners of the  Forest of Dean, more than a thousand years

later, was perhaps  scarcely more gratifying than that given to St.  Egwin. 

That working in iron was regarded as an honourable and useful  calling  in the Middle Ages, is apparent from

the extent to which it  was  followed by the monks, some of whom were excellent craftsmen.  Thus  St.

Dunstan, who governed England in the time of Edwy the Fair,  was a  skilled blacksmith and metallurgist.  He

is said to have had a  forge  even in his bedroom, and it was there that his reputed encounter  with  Satan

occurred, in which of course the saint came off the victor. 

There was another monk of St.  Alban's, called Anketil, who  flourished  in the twelfth century, so famous for

his skill as a worker  in iron,  silver, gold, jewelry, and gilding, that he was invited by  the king  of Denmark to

be his goldsmith and banker.  A pair of gold  and silver  candlesticks of his manufacture, presented by the abbot

of  St.  Alban's to Pope Adrian IV., were so much esteemed for their  exquisite  workmanship that they were

consecrated to St.  Peter, and  were the  means of obtaining high ecclesiastical distinction for the  abbey. 

We also find that the abbots of monasteries situated in the iron  districts, among their other labours, devoted

themselves to the  manufacture of iron from the ore.  The extensive beds of cinders still  found in the immediate

neighbourhood of Rievaulx and Hackness, in  Yorkshire, show that the monks were well acquainted with the

art of  forging, and early turned to account the riches of the Cleveland  ironstone.  In the Forest of Dean also,

the abbot of Flaxley was  possessed of one stationary and one itinerant forge, by grant from  Henry II, and he

was allowed two oaks weekly for fuel,a privilege  afterwards commuted, in 1258, for Abbot's Wood of 872

acres, which  was held by the abbey until its dissolution in the reign of Henry  VIII.  At the same time the Earl

of Warwick had forges at work in his  woods at Lydney; and in 1282, as many as 72 forges were leased from

the Crown by various ironsmelters in the same Forest of Dean. 

There are numerous indications of ironsmelting having been  conducted  on a considerable scale at some

remote period in the  neighbourhood of  Leeds, in Yorkshire.  In digging out the foundations  of houses in

Briggate, the principal street of that town, many "bell  pits" have  been brought to light, from which ironstone

has been  removed.  The new  cemetery at Burmandtofts, in the same town, was in  like manner found  pitted

over with these ancient holes.  The miner  seems to have dug a  well about 6 feet in diameter, and so soon as he

reached the mineral,  he worked it away all round, leaving the  bellshaped cavities in  question.  He did not

attempt any gallery  excavations, but when the  pit was exhausted, a fresh one was sunk.  The ore, when dug,

was  transported, most probably on horses' backs,  to the adjacent  districts for the convenience of fuel.  For it

was  easier to carry the  mineral to the woodthen exclusively used for  smelting'than to  bring the wood to

the mineral.  Hence the numerous  heaps of scoriae  found in the neighbourhood of Leeds,at Middleton,

Whitkirk, and  Horsforthall within the borough.  At Horsforth, they  are found in  conglomerated masses

from 30 to 40 yards long, and of  considerable  width and depth.  The remains of these cinderbeds in  various

positions, some of them near the summit of the hill, tend to  show,  that as the trees were consumed, a new

wind furnace was erected  in  another situation, in order to lessen the labour of carrying the  fuel.  There are also

deposits of a similar kind at Kirkby Overblow, a  village a few miles to the northeast of Leeds; and Thoresby

states  that the place was so called because it was the village of the "Ore  blowers,"hence the corruption of

"Overblow."  A discovery has  recently been made among the papers of the Wentworth family, of a  contract

for supplying wood and ore for iron "blomes" at Kirskill  near Otley, in the fourteenth century;* 

[footnote...

The following is an extract of this curious document, which is dated

the 26th Dec. 1352:   "Ceste endenture fait entre monsire Richard de

Goldesburghe, chivaler,dune part, et Robert Totte, seignour, dautre

tesmoigne qe le dit monsire Richard ad graunte et lesse al dit Robert

deuz Olyveres contenaunz vynt quatre blomes de la feste seynt Piere


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ad vincula lan du regne le Roi Edward tierce apres le conqueste vynt

sysme, en sun parke de Creskelde, rendant al dit monsire Richard

chesqune semayn quatorzse soutz dargent duraunt les deux Olyvers

avaunt dist; a tenir et avoir al avaunt dit Robert del avaunt dit

monsire Richard de la feste seynt Piere avaunt dist, taunque le bois

soit ars du dit parke a la volunte le dit monsire Richard saunz

interrupcione [e le dicte monsieur Richard trovera a dit Robert urre

suffisaunt pur lez ditz Olyvers pur le son donaunt:  these words are

interlined].  Et fait a savoir qe le dit Robert ne nule de soens

coupard ne abatera nule manere darbre ne de boys put les deuz olyvers

avaunt ditz mes par la veu et la lyvere le dit monsire Richard , ou

par ascun autre par le dit monsire Richard assigne.  En tesmoigaunz

(sic) de quenx choses a cestes presentes endentures les parties

enterchaungablement ount mys lour seals.  Escript a Creskelde le

meskerdy en le semayn de Pasque lan avaunt diste."

It is probable that the "blomes" referred to in this agreement were  the bloomeries or fires in which the iron

was made; and that the  "olyveres" were forges or erections, each of which contained so many  bloomeries, but

were of limited durability, and probably perished in  the using.  ...]  though the manufacture near that place has

long  since ceased. 

Although the making of iron was thus carried on in various parts of  England in the Middle Ages, the quantity

produced was altogether  insufficient to meet the ordinary demand, as it appears from our  early records to

have long continued one of the principal articles  imported from foreign countries.  English iron was not only

dearer,  but it was much inferior in quality to that manufactured abroad; and  hence all the best arms and tools

continued to be made of foreign  iron.  Indeed the scarcity of this metal occasionally led to great

inconvenience, and to prevent its rising in price Parliament enacted,  in 1354, that no iron, either wrought or

unwrought, should be  exported, under heavy penalties.  For nearly two hundred yearsthat  is, throughout the

fourteenth and fifteenth centuriesthe English  market was principally supplied with iron and steel from

Spain and  Germany; the foreign merchants of the Steelyard doing a large and  profitable trade in those

commodities.  While the woollen and other  branches of trade were making considerable progress, the

manufacture  of iron stood still.  Among the lists of articles, the importation of  which was prohibited in

Edward IV.'s reign, with a view to the  protection of domestic manufactures, we find no mention of iron,

which was still, as a matter of necessity, allowed to come freely  from abroad. 

The first indications of revival in the iron manufacture showed  themselves in Sussex, a district in which the

Romans had established  extensive works, and where smelting operations were carried on to a  partial extent in

the neighbourhood of Lewes, in the thirteenth and  fourteenth centuries, where the iron was principally made

into nails  and horseshoes.  The county abounds in ironstone, which is contained  in the sandstone beds of the

Forest ridge, lying between the chalk  and oolite of the district, called by geologists the Hastings sand.  The

beds run in a northwesterly direction, by Ashburnham and  Heathfield, to Crowborough and thereabouts.  In

early times the region  was covered with wood, and was known as the Great Forest of Anderida.  The Weald,

or wild wood, abounded in oaks of great size, suitable for  smelting ore; and the proximity of the mineral to

the timber, as well  as the situation of the district in the neighbourhood of the capital,  sufficiently account for

the Sussex ironworks being among the most  important which existed in England previous to the discovery

of  smelting by pitcoal. 

The iron manufacturers of the south were especially busy during the  fifteenth and sixteenth centuries.  Their

works were established near  to the beds of ore, and in places where waterpower existed, or could  be

provided by artificial means.  Hence the numerous artificial ponds  which are still to be found all over the

Sussex iron district.  Dams  of earth, called "pondbays," were thrown across watercourses, with  convenient

outlets built of masonry, wherein was set the great wheel  which worked the hammer or blew the furnace.

Portions of the  adjoining forestland were granted or leased to the ironsmelters;  and the many places still


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known by the name of "Chart" in the Weald,  probably mark the lands chartered for the purpose of supplying

the  ironworks with  their necessary fuel.  The castiron tombstones and  slabs in many Sussex

churchyards,the andirons and chimney backs* 

[footnote...

The back of a grate has recently been found, cast by Richard Leonard

at Brede Furnace in 1636.  It is curious as containing a

representation of the founder with his dog and cups; a drawing of the

furnace, with the wheelbarrow and other implements for the casting,

and on a shield the pincers and other marks of the blacksmith.

Leonard was tenant of the Sackville furnace at Little

Udimore.Sussex Archaeological Collections, vol.xii.

...] 

still found in old Sussex mansions and farmhouses, and such names as  Furnace Place, Cinder Hill, Forge

Farm, and Hammer Pond, which are of  very frequent occurrence throughout the county, clearly mark the

extent and activity of this ancient branch of industry.* 

[footnote ...

For an interesting account of the early iron industry of Sussex see

M. A. LOWER'S Contributions to Literature, Historical, Antiquarian,

and Metrical.  London, 1854.

...] 

Steel was also manufactured at several places in the county, more  particularly at SteelForge Land,

Warbleton, and at Robertsbridge.  The steel was said to be of good quality, resembling Swedishboth  alike

depending for their excellence on the exclusive use of charcoal  in smelting the ore,iron so produced

maintaining its superiority  over coalsmelted iron to this day. 

When cannon came to be employed in war, the nearness of Sussex to  London and the Cinque Forts gave it a

great advantage over the  remoter ironproducing districts in the north and west of England,  and for a long

time the ironworks of this county enjoyed almost a  monopoly of the manufacture.  The metal was still too

precious to be  used for cannon balls, which were hewn of stone from quarries on  Maidstone Heath.  Iron was

only available, and that in limited  quantities, for the fabrication of the cannon themselves, and  wroughtiron

was chiefly used for the purpose.  An old mortar which  formerly lay on Eridge Green, near Frant, is said to

have been the  first mortar made in England;* 

[footnote...

Archaeologia, vol. x. 472.

...] 

only the chamber was cast, while the tube consisted of bars  strongly  hooped together.  Although the local

distich says that 

     "Master Huggett and his man John

     They did cast the first cannon,"

there is every reason to believe that both cannons and mortars were  made in Sussex before Huggett's time; the

old hooped guns in the  Tower being of the date of Henry VI.  The first castiron cannons of  English

manufacture were made at Buxtead, in Sussex, in 1543, by  Ralph Hogge, master founder, who employed as

his principal assistant  one Peter Baude, a Frenchman.  Gunfounding was a French invention,  and Mr. Lower

supposes that Hogge brought over Baude from France to  teach his workmen the method of casting the guns.

About the same time  Hogge employed a skilled Flemish gunsmith named Peter Van Collet,  who, according to

Stowe, "devised or caused to be made certain mortar  pieces, being at the mouth from eleven to nine inches

wide, for the  use whereof the said Peter caused to be made certain hollow shot of  castiron to be stuffed with


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fyrework, whereof the bigger sort for  the same has screws of iron to receive a match to carry fyre for to  break

in small pieces the said hollow shot, whereof the smallest  piece hitting a man would kill or spoil him."  In

short, Peter Van  Collet here introduced the manufacture of the explosive shell in the  form in which it

continued to be used down to our own day. 

Baude, the Frenchman, afterwards set up business on his own  account,  making many guns, both of brass and

iron, some of which are  still  preserved in the Tower.* 

[footnote...

One of these, 6 1/2 feet long, and of 2 1/2 inches bore, manufactured

in 1543, bears the cast inscription of Petrus Baude Gallus operis

artifex.

...] 

Other workmen, learning the trade from him, also began to manufacture  on their own account; one of Baude's

servants, named John Johnson,  and after him his son Thomas, becoming famous for the excellence of  their

castiron guns.  The Hogges continued the business for several  generations, and became a wealthy county

family.  Huggett was another  cannon maker of repute; and Owen became celebrated for his brass  culverins.

Mr. Lower mentions, as a curious instance of the tenacity  with which families continue to follow a particular

vocation, that  many persons of the name of Huggett still carry on the trade of  blacksmith in East Sussex.  But

most of the early workmen at the  Sussex ironworks, as in other branches of skilled industry in  England

during the sixteenth century, were foreigners Flemish and  Frenchmany of whom had taken refuge in

this country from the  religious persecutions then raging abroad, while others, of special  skill, were invited

over by the iron manufacturers to instruct their  workmen in the art of metalfounding.* 

[footnote...

Mr. Lower says," Many foreigners were brought over to carry on the

works; which perhaps may account for the number of Frenchmen and

Germans whose names appear in our parish registers about the middle of

the sixteenth century ." Contributions to Literature, 108.

...] 

As much wealth was gained by the pursuit of the revived iron  manufacture in Sussex, ironmills rapidly

extended over the  oreyielding district.  The landed proprietors entered with zeal into  this new branch of

industry, and when wood ran short, they did not  hesitate to sacrifice their ancestral oaks to provide fuel for

the  furnaces.  Mr. Lower says even the most ancient families, such as the  Nevilles, Howards, Percys, Stanleys,

Montagues, Pelhams, Ashburnhams,  Sidneys, Sackvilles, Dacres, and Finches, prosecuted the manufacture

with all the apparent ardour of Birmingham and Wolverhampton men in  modern times.  William Penn, the

courtier Quaker, had ironfurnaces at  Hawkhurst and other places in Sussex.  The ruins of the Ashburnham

forge, situated a few miles to the northeast of Battle, still serve  to indicate the extent of the manufacture.  At

the upper part of the  valley in which the works were situated, an artificial lake was  formed by constructing an

embankment across the watercourse  descending from the higher ground,* 

[footnote ...

The embankment and sluices of the furnacepond at the upper part of

the valley continue to be maintained, the lake being used by the

present Lord Ashburnham as a preserve for fish and waterfowl.

...] 

and thus a sufficient fall of water was procured for the purpose of  blowing the furnaces, the site of which is

still marked by  surrounding mounds of iron cinders and charcoal waste.  Three quarters  of a mile lower down

the valley stood the forge, also provided with  waterpower for working the hammer; and some of the old

buildings are  still standing, among others the boringhouse, of small size, now  used as an ordinary labourer's

cottage, where the guns were bored.  The machine was a mere upright drill worked by the waterwheel, which


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was only eighteen inches across the breast.  The property belonged, as  it still does, to the Ashburnham family,

who are said to have derived  great wealth from the manufacture of guns at their works, which were  among

the last carried on in Sussex.  The Ashburnham iron was  distinguished for its toughness, and was said to be

equal to the best  Spanish or Swedish iron. 

Many new men also became enriched, and founded county families; the  Fuller family frankly avowing their

origin in the singular motto of  Carbone et forcipibusliterally, by charcoal and tongs.* 

[footnote...

Reminding one of the odd motto assumed by Gillespie, the tobacconist

of Edinburgh, founder of Gillespie's Hospital, on whose

carriagepanels was emblazoned a Scotch mull, with the motto,

"Wha wad ha' thocht it,  That noses could ha' bought it!" 

It is just possible that the Fullers may have taken their motto  from  the words employed by Juvenal in

describing the father of  Demosthenes,  who was a blacksmith and a swordcutler  

"Quem pater ardentis massae fuligine lippus,  A carbone et  forcipibus gladiosque parante  Incude et luteo

Vulcano ad rhetora  misit." 

...] 

Men then went into Sussex to push their fortunes at the forges, as  they now do in Wales or Staffordshire; and

they succeeded then, as  they do now, by dint of application, industry, and energy.  The Sussex  Archaeological

Papers for 1860 contain a curious record of such an  adventurer, in the history of the founder of the Gale

family.  Leonard  Gale was born in 1620 at Riverhead, near Sevenoaks, where his father  pursued the trade of a

blacksmith.  When the youth had reached his  seventeenth year, his father and mother, with five of their sons

and  daughters, died of the plague, Leonard and his brother being the only  members of the family that

survived.  The patrimony of 200L.  left  them  was soon spent; after which Leonard paid off his servants, and

took  to work diligently at his father's trade.  Saving a little money,  he  determined to go down into Sussex,

where we shortly find him  working  the St.  Leonard's Forge, and afterwards the Tensley Forge  near  Crawley,

and the Cowden Ironworks, which then bore a high  reputation.  After forty years' labour, he accumulated a

good fortune,  which he left to his son of the same name, who went on ironforging,  and eventually became a

county gentleman, owner of the house and  estate of Crabbett near Worth, and Member of Parliament for East

Grinstead. 

Several of the new families, however, after occupying a high  position  in the county, again subsided into the

labouring class,  illustrating  the Lancashire proverb of "Twice clogs, once boots," the  sons  squandering what

the father's had gathered, and falling back into  the  ranks again.  Thus the great Fowles family of Riverhall

disappeared  altogether from Sussex.  One of them built the fine  mansion of  Riverhall, noble even in decay.

Another had a grant of  free warren  from King James over his estates in Wadhurst, Frant,  Rotherfield, and

Mayfield.  Mr. Lower says the fourth in descent from  this person kept  the turnpikegate at Wadhurst, and that

the last of  the family, a  daylabourer, emigrated to America in 1839, carrying  with him, as the  sole relic of

his family greatness, the royal grant  of free warren  given to his ancestor.  The Barhams and Mansers were  also

great  ironmen, officiating as high sheriffs of the county at  different  times, and occupying spacious

mansions.  One branch of these  families  terminated, Mr. Lower says, with Nicholas Barham, who died in  the

workhouse at Wadhurst in 1788; and another continues to be  represented by a wheelwright at Wadhurst of the

same name. 


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The iron manufacture of Sussex reached its height towards the close  of the reign of Elizabeth, when the trade

became so prosperous that,  instead of importing iron, England began to export it in considerable  quantities, in

the shape of iron ordnance.  Sir Thomas Leighton and  Sir Henry Neville had obtained patents from the queen,

which enabled  them to send their ordnance abroad, the conseqnence of which was that  the Spaniards were

found arming their ships and fighting us with guns  of our own manufacture.  Sir Walter Raleigh, calling

attention to the  subject in the House of Commons, said, "I am sure heretofore one ship  of Her Majesty's was

able to beat ten Spaniards, but now, by reason  of our own ordnance, we are hardly matcht one to one."

Proclamations  were issued forbidding the export of iron and brass ordnance, and a  bill was brought into

Parliament to put a stop to the trade; but, not  withstanding these prohibitions, the Sussex guns long continued

to be  smuggled out of the country in considerable numbers.  "It is almost  incredible," says Camden, "how

many guns are made of the iron in this  county.  Count Gondomar (the Spanish ambassador) well knew their

goodness when he so often begged of King James the boon to export  them."  Though the king refused his

sanction, it appears that Sir  Anthony Shirley of Weston, an extensive ironmaster, succeeded in  forwarding

to the King of Spain a hundred pieces of cannon. 

So active were the Sussex manufacturers, and so brisk was the trade  they carried on, that during the reign of

James I.  it is supposed  onehalf of the whole quantity of iron produced in England was made  there.  Simon

Sturtevant, in his 'Treatise of Metallica,' published in  1612, estimates the whole number of ironmills in

England and Wales  at 800, of which, he says, "there are foure hundred milnes in Surry,  Kent, and Sussex, as

the townsmen of Haslemere have testified and  numbered unto me.  But the townsmen of Haslemere must

certainly have  been exaggerating, unless they counted smiths' and farriers' shops in  the number of ironmills.

About the same time that Sturtevant's  treatise was published, there appeared a treatise entitled the  'Surveyor's

Dialogue,' by one John Norden, the object of which was to  make out a case against the ironworks and their

being allowed to  burn up the timber of the country for fuel.  Yet Norden does not make  the number of

ironworks much more than a third of Sturtevant's  estimate.  He says, "I have heard that there are or lately

were in  Sussex neere 140 hammers and furnaces for iron, and in it and Surrey  adjoining three or four

glassehouses."  Even the smaller number  stated by Norden, however, shows that Sussex was then regarded

as the  principal seat of the irontrade.  Camden vividly describes the noise  and bustle of the

manufacturethe working of the heavy hammers,  which, "beating upon the iron, fill the neighbourhood

round about,  day and night, with continual noise."  These hammers were for the most  part worked by the

power of water, carefully stored in the artificial  "Hammerponds" above described.  The hammershaft was

usually of ash,  about 9 feet long, clamped at intervals with iron hoops.  It was  worked by the revolutions of

the waterwheel, furnished with  projecting arms or knobs to raise the hammer, which fell as each knob

passed, the rapidity of its action of course depending on the  velocity with which the waterwheel revolved.

The forgeblast was  also worked for the most part by waterpower.  Where the furnaces were  small, the blast

was produced by leather bellows worked by hand, or  by a horse walking in a gin.  The footblasts of the

earlier  ironsmelters were so imperfect that but a small proportion of the  ore was reduced, so that the

ironmakers of later times, more  particularly in the Forest of Dean, instead of digging for ironstone,  resorted

to the beds of ancient scoriae for their principal supply of  the mineral. 

Notwithstanding the large number of furnaces in blast throughout  the  county of Sussex at the period we refer

to, their produce was  comparatively small, and must not be measured by the enormous produce  of modern

ironworks; for while an ironfurnace of the present day  will easily turn out 150 tons of pig per week, the

best of the older  furnaces did not produce more than from three to four tons.  One of  the last extensive

contracts executed in Sussex was the casting of  the iron rails which enclose St.  Paul's Cathedral.  The contract

was  thought too large for one ironmaster to undertake, and it was  consequently distributed amongst several

contractors, though the  principal part of the work was executed at Lamberhurst, near  Tunbridge Wells.  But to

produce the comparatively small quantity of  iron turned out by the old works, the consumption of timber was

enormous; for the making of every ton of pigiron required four loads  of timber converted into charcoal fuel,

and the making of every ton  of bariron required three additional loads.  Thus, notwithstanding  the

indispensable need of iron, the extension of the manufacture, by  threatening the destruction of the timber of


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the southern counties,  came to be regarded in the light of a national calamity.  Up to a  certain point, the

clearing of the Weald of its dense growth of  underwood had been of advantage, by affording better

opportunities  for the operations of agriculture.  But the "voragious ironmills"  were proceeding to swallow up

everything that would burn, and the old  forest growths were rapidly disappearing.  An entire wood was soon

exhausted, and long time was needed before it grew again.  At  Lamberhurst alone, though the produce was

only about five tons of  iron aweek, the annual consumption of wood was about 200,000 cords!  Wood

continued to be the only material used for fuel generallya  strong prejudice existing against the use of

seacoal for domestic  purposes.* 

[footnote...

It was then believed that sea or pitcoal was poisonous when burnt in

dwellings, and that it was especially injurious to the human

complexion.  All sorts of diseases were attributed to its use, and at

one time it was even penal to burn it.  The Londoners only began to

reconcile themselves to the use of coal when the wood within reach of

the metropolis had been nearly all burnt up, and no other fuel was to

be had.

...] 

It therefore began to be feared that there would be no available fuel  left within practicable reach of the

metropolis; and the contingency  of having to face the rigorous cold of an English winter without fuel

naturally occasioning much alarm, the action of the Government was  deemed necessary to remedy the

apprehended evil. 

To check the destruction of wood near London, an Act was passed in  1581 prohibiting its conversion into fuel

for the making of iron  within fourteen miles of the Thames, forbidding the erection of new  ironworks within

twentytwo miles of London, and restricting the  number of works in Kent, Surrey, and Sussex, beyond the

above limits.  Similar enactments were made in future Parliaments with the same  object, which had the effect

of checking the trade, and several of  the Sussex ironmasters were under the necessity of removing their  works

elsewhere.  Some of them migrated to Glamorganshire, in South  Wales, because of the abundance of timber as

well as ironstone in  that quarter, and there set up their forges, more particularly at  Aberdare and Merthyr

Tydvil.  Mr. Llewellin has recently published an  interesting account of their proceedings, with descriptions of

their  works,* 

[footnote ...

Archaeologia Cambrensis, 3rd Series, No. 34, April, 1863.  Art.

"Sussex Ironmasters in Glamorganshire."

...] 

remains of which still exist at Llwydcoed, Pontyryns, and other  places in the Aberdare valley.  Among the

Sussex masters who settled  in Glamorganshire for the purpose of carrying on the iron  manufacture, were

Walter Burrell, the friend of John Ray, the  naturalist, one of the Morleys of Glynde in Sussex, the Relfes

from  Mayfield, and the Cheneys from Crawley. 

Notwithstanding these migrations of enterprising manufacturers, the  iron trade of Sussex continued to exist

until the middle of the  seventeenth century, when the waste of timber was again urged upon  the attention of

Parliament, and the penalties for infringing the  statutes seem to have been more rigorously enforced.  The

trade then  suffered a more serious check; and during the civil wars, a heavy  blow was given to it by the

destruction of the works belonging to all  royalists, which was accomplished by a division of the army under

Sir  William Waller.  Most of the Welsh ironworks were razed to the ground  about the same time, and were not

again rebuilt.  And after the  Restoration, in 1674, all the royal ironworks in the Forest of Dean  were

demolished, leaving only such to be supplied with ore as were  beyond the forest limits; the reason alleged for

this measure being  lest the iron manufacture should endanger the supply of timber  required for shipbuilding


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and other necessary purposes. 

From this time the iron manufacture of Sussex, as of England  generally, rapidly declined.  In 1740 there were

only fiftynine  furnaces in all England, of which ten were in Sussex; and in 1788  there were only two.  A few

years later, and the Sussex iron furnaces  were blown out altogether.  Farnhurst, in western, and Ashburnham,

in  eastern Sussex, witnessed the total extinction of the manufacture.  The din of the iron hammer was hushed,

the glare of the furnace  faded, the last blast of the bellows was blown, and the district  returned to its original

rural solitude.  Some of the furnaceponds  were drained and planted with hops or willows; others formed

beautiful lakes in retired pleasuregrounds; while the remainder were  used to drive flourmills, as the

streams in North Kent, instead of  driving fullingmills, were employed to work papermills.  All that  now

remains of the old ironworks are the extensive beds of cinders  from which material is occasionally taken to

mend the Sussex roads,  and the numerous furnaceponds, hammerposts, forges, and cinder  places, which

mark the seats of the ancient manufacture. 

CHAPTER III. IRONSMELTING BY PITCOALDUD DUDLEY.

"God of his Infinite goodness (if we will but take notice of his

goodness unto this Nation) hath made this Country a very Granary for

the supplying of Smiths with Iron, Cole, and Lime made with cole,

which hath much supplied these men with Corn also of late; and from

these men a great part, not only of this Island, but also of his

Majestie's other Kingdoms and Territories, with Iron wares have their

supply, and Wood in these parts almost exhausted, although it were of

late a mighty woodland country."DUDLEY's Metallum Martis, 1665.

The severe restrictions enforced by the legislature against the use  of wood in ironsmelting had the effect of

almost extinguishing the  manufacture.  New furnaces ceased to be erected, and many of the old  ones were

allowed to fall into decay, until it began to be feared  that this important branch of industry would become

completely lost.  The same restrictions alike affected the operations of the glass  manufacture, which, with the

aid of foreign artisans, had been  gradually established in England, and was becoming a thriving branch  of

trade.  It was even proposed that the smelting of iron should be  absolutely prohibited:  "many think," said a

contemporary writer,  "that there should be NO WORKS ANYWHEREthey do so devour the  woods." 

The use of iron, however, could not be dispensed with.  The very  foundations of society rested upon an

abundant supply of it, for  tools and implements of peace, as well as for weapons of war.  In the  dearth of the

article at home, a supply of it was therefore sought  for abroad; and both iron and steel came to be imported in

largelyincreased quantities.  This branch of trade was principally in  the hands of the Steelyard Company of

Foreign Merchants, established  in Upper Thames Street, a little above London Bridge; and they  imported

large quantities of iron and steel from foreign countries,  principally from Sweden, Germany, and Spain.  The

best iron came from  Spain, though the Spaniards on their part coveted our English made  cannons, which were

better manufactured than theirs; while the best  steel came from Germany and Sweden.* 

[footnote...

As late as 1790, long after the monopoly of the foreign merchants had

been abolished, Pennant says, "The present Steelyard is the great

repository of imported iron, which furnishes our metropolis with that

necessary material.  The quantity of bars that fills the yards and

warehouses of this quarter strikes with astonishment the most

indifferent beholder."PENNANT, Account of London, 309.

...] 

Under these circumstances, it was natural that persons interested  in  the English iron manufacture should turn

their attention to some  other description of fuel which should serve as a substitute for the  prohibited article.


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There was known to be an abundance of coal in the  northern and midland counties, and it occurred to some

speculators  more than usually daring, to propose it as a substitute for the  charcoal fuel made from wood.  But

the same popular prejudice which  existed against the use of coal for domestic purposes, prevented its  being

employed for purposes of manufacture; and they were thought  very foolish persons indeed who first

promulgated the idea of  smelting iron by means of pitcoal.  The old manufacturers held it to  be impossible to

reduce the ore in any other way than by means of  charcoal of wood.  It was only when the wood in the

neighbourhood of  the ironworks had been almost entirely burnt up, that the  manufacturers were driven to

entertain the idea of using coal as a  substitute; but more than a hundred years passed before the practice  of

smelting iron by its means became general. 

The first who took out a patent for the purpose was one Simon  Sturtevant, a German skilled in mining

operations; the professed  object of his invention being "to neale, melt, and worke all kind of  metal oares,

irons, and steeles with seacoale, pitcoale,  earthcoale, and brush fewell."  The principal end of his

invention,  he states in his Treatise of Metallica,* 

[footnote...

STURTEVANT'S Metallica; briefly comprehending the Doctrine of Diverse

New Metallical Inventions,  Reprinted and published at the Great

Seal Patent Office, 1858.

...] 

is to save the consumption and waste of the woods and timber of the  country; and, should his design succeed,

he holds that it "will prove  to be the best and most profitable business and invention that ever  was known or

invented in England these many yeares."  He says he has  already made trial of the process on a small scale,

and is confident  that it will prove equally successful on a large one.  Sturtevant was  not very specific as to his

process; but it incidentally appears to  have been his purpose to reduce the coal by an imperfect combustion  to

the condition of coke, thereby ridding it of "those malignant  proprieties which are averse to the nature of

metallique substances."  The subject was treated by him, as was customary in those days, as a  great mystery,

made still more mysterious by the multitude of learned  words under which he undertook to describe his

"Ignick Invention" All  the operations of industry were then treated as secrets.  Each trade  was a craft, and

those who followed it were called craftsmen.  Even  the common carpenter was a handicraftsman; and skilled

artisans were  "cunning men."  But the higher branches of work were mysteries, the  communication of which

to others was carefully guarded by the  regulations of the trades guilds.  Although the early patents are  called

specifications, they in reality specify nothing.  They are for  the most part but a mere haze of words, from

which very little  definite information can be gleaned as to the processes patented.  It  may be that Sturtevant

had not yet reduced his idea to any  practicable method, and therefore could not definitely explain it.  However

that may be, it is certain that his process failed when tried  on a large scale, and Sturtevant's patent was

accordingly cancelled  at the end of a year. 

The idea, however, had been fairly born, and repeated patents were  taken out with the same object from time

to time.  Thus, immediately  on Sturtevant's failure becoming known, one John Rovenzon, who had  been

mixed up with the other's adventure, applied for a patent for  making iron by the same process, which was

granted him in 1613.  His  'Treatise of Metallica'* 

[footnote...

Reprinted and published at the Great Seal Patent Office, 1858.

...] 

shows that Rovenzon had a true conception of the method of  manufacture.  Nevertheless he, too, failed in

carrying out the  invention in practice, and his patent was also cancelled.  Though  these failures were very

discouraging, like experiments continued to  be made and patents taken out,principally by Dutchmen and

Germans,* 


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[footnote...

Among the early patentees, besides the names of Sturtevant and

Rovenzon, we find those of Jordens, Francke, Sir Phillibert Vernatt,

and other foreigners of the above nations.

...] 

but no decided success seems to have attended their efforts until  the year 1620, when Lord Dudley took

out his patent "for melting iron  ore, making bariron, with coal, in furnaces, with bellows."  This  patent was

taken out at the instance of his son Dud Dudley,  whose  story we gather partly from his treatise entitled

'Metallum  Martis,'  and partly from various petitions presented by him to the  king, which  are preserved in the

State Paper Office, and it runs as  follows:   

Dud Dudley was born in 1599, the natural son of Edward Lord Dudley  of  Dudley Castle in the county of

Worcester.  He was the fourth of  eleven  children by the same mother, who is described in the pedigree  of the

family given in the Herald's visitation of the county of  Stafford in  the year 1663, signed by Dud Dudley

himself, as  "Elizabeth, daughter  of William Tomlinson of Dudley, concubine of  Edward Lord Dudley."  Dud's

eldest brother is described in the same  pedigree as Robert  Dudley, Squire, of Netherton Hall; and as his

sisters mostly married  well, several of them county gentlemen, it is  obvious that the  family, notwithstanding

that the children were born  out of wedlock,  held a good position in their neighbourhood, and were  regarded

with  respect.  Lord Dudley, though married and having  legitimate heirs at  the time, seems to have attended to

the  upbringing of his natural  children; educating them carefully, and  afterwards employing them in

confidential offices connected with the  management of his extensive  property.  Dud describes himself as

taking  great delight, when a  youth, in his father's ironworks near Dudley,  where he obtained  considerable

knowledge of the various processes of  the manufacture. 

The town of Dudley was already a centre of the iron manufacture,  though chiefly of small wares, such as

nails, horseshoes, keys,  locks, and common agricultural tools; and it was estimated that there  were about

20,000 smiths and workers in iron of various kinds living  within a circuit of ten miles of Dudley Castle.  But,

as in the  southern counties, the production of iron had suffered great  diminution from the want of fuel in the

district, "though formerly a  mighty woodland country; and many important branches of the local  trade were

brought almost to a standstill.  Yet there was an  extraordinary abundance of coal to be met with in the

neighbourhoodcoal in some places lying in seams ten feet  thickironstone four feet thick immediately

under the coal, with  limestone conveniently adjacent to both.  The conjunction seemed  almost

providential"as if."  observes Dud, "God had decreed the time  when and how these smiths should be

supplied, and this island also,  with iron, and most especially that this cole and ironstone should  give the first

and just occasion for the invention of smelting iron  with pitcole;" though, as we have already seen, all

attempts  heretofore made with that object had practically failed. 

Dud was a special favourite of the Earl his father, who encouraged  his speculations with reference to the

improvement of the iron  manufacture, and gave him an education calculated to enable him to  turn his

excellent practical abilities to account.  He was studying at  Baliol College, Oxford, in the year 1619, when the

Earl sent for him  to take charge of an iron furnace and two forges in the chase of  Pensnet in Worcestershire.

He was no sooner installed manager of the  works, than, feeling hampered by the want of wood for fuel, his

attention was directed to the employment of pitcoal as a substitute.  He altered his furnace accordingly, so as

to adapt it to the new  process, and the result of the first trial was such as to induce him  to persevere.  It is

nowhere stated in Dud Dudley's Treatise what was  the precise nature of the method adopted by him; but it is

most  probable that, in endeavouring to substitute coal for wood as fuel,  he would subject the coal to a process

similar to that of  charcoalburning.  The result would be what is called Coke; and as  Dudley informs us that

he followed up his first experiment with a  second blast, by means of which he was enabled to produce good

marketable iron, the presumption is that his success was also due to  an improvement of the blast which he

contrived for the purpose of  keeping up the active combustion of the fuel.  Though the quantity  produced by

the new process was comparatively smallnot more than  three tons a week from each furnaceDudley


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anticipated that greater  experience would enable him to increase the quantity; and at all  events he had

succeeded in proving the practicability of smelting  iron with fuel made from pitcoal, which so many before

him had tried  in vain. 

Immediately after the second trial had been made with such good  issue, Dud wrote to his father the Earl, then

in London, informing  him what he had done, and desiring him at once to obtain a patent for  the invention

from King James.  This was readily granted, and the  patent (No. 18), dated the 22nd February, 1620, was

taken out in the  name of Lord Dudley himself. 

Dud proceeded with the manufacture of iron at Pensnet, and also at  Cradley in Staffordshire, where he

erected another furnace; and a  year after the patent was granted he was enabled to send up to the  Tower, by

the King's command, a considerable quantity of the new iron  for trial.  Many experiments were made with it:

its qualities were  fairly tested, and it was pronounced "good merchantable iron."  Dud  adds, in his Treatise,

that his brotherinlaw, Richard Parkshouse,  of Sedgeley,* 

[footnote...

Mr. Parkshouse was one of the esquires to Sir Ferdinando Dudley (the

legitimate son of the Earl of Dudley) When he was made Knight of the

Bath.  Sir Ferdinando's only daughter Frances married Humble Ward, son

and heir of William Ward, goldsmith and jeweller to Charles the

First's queen.  Her husband having been created a baron by the title

of Baron Ward of Birmingham, and Frances becoming Baroness of Dudley

in her own right on the demise of her father, the baronies of Dudley

and Ward thus became united in their eldest son Edward in the year

1697.

...] 

"had a fowlinggun there made of the Pitcole iron," which was "well  approved."  There was therefore every

prospect of the new method of  manufacture becoming fairly established, and with greater experience  further

improvements might with confidence be anticipated, when a  succession of calamities occurred to the inventor

which involved him  in difficulties and put an effectual stop to the progress of his  enterprise. 

The new works had been in successful operation little more than a  year, when a flood, long after known as

the "Great Mayday Flood,"  swept away Dudley's principal works at Cradley, and otherwise  inflicted much

damage throughout the district.  "At the market town  called Stourbridge," says Dud, in the course of his

curious  narrative, "although the author sent with speed to preserve the  people from drowning, and one

resolute man was carried from the  bridge there in the daytime, the nether part of the town was so deep  in

water that the people had much ado to preserve their lives in the  uppermost rooms of their houses."  Dudley

himself received very little  sympathy for his losses.  On the contrary, the ironsmelters of the  district rejoiced

exceedingly at the destruction of his works by the  flood.  They had seen him making good iron by his new

patent process,  and selling it cheaper than they could afford to do.  They accordingly  put in circulation all

manner of disparaging reports about his iron.  It was bad iron, not fit to be used; indeed no iron, except what

was  smelted with charcoal of wood, could be good.  To smelt it with coal  was a dangerous innovation, and

could only result in some great  public calamity.  The ironmasters even appealed to King James to put a  stop to

Dud's manufacture, alleging that his iron was not  merchantable.  And then came the great flood, which swept

away his  works; the hostile ironmasters now hoping that there was an end for  ever of Dudley's pitcoal iron. 

But Dud, with his wonted energy, forthwith set to work and repaired  his furnaces and forges, though at great

cost; and in the course of a  short time the new manufacture was again in full progress.  The  ironmasters raised

a fresh outcry against him, and addressed another  strong memorial against Dud and his iron to King James.

This seems to  have taken effect; and in order to ascertain the quality of the  article by testing it upon a large

scale, the King commanded Dudley  to send up to the Tower of London, with every possible speed,  quantities

of all the sorts of bariron made by him, fit for the  "making of muskets, carbines, and iron for great bolts for


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shipping;  which iron," continues Dud, "being so tried by artists and smiths,  the ironmasters and ironmongers

were all silenced until the 21st  year of King James's reign."  The ironmasters then endeavoured to get  the

Dudley patent included in the monopolies to be abolished by the  statute of that year; but all they could

accomplish was the  limitation of the patent to fourteen years instead of thirtyone; the  special exemption of

the patent from the operation of the statute  affording a sufficient indication of the importance already

attached  to the invention.  After that time Dudley "went on with his invention  cheerfully, and made annually

great store of iron, good and  merchantable, and sold it unto diverse men at twelve pounds per ton."  "I also,"

said he, "made all sorts of castiron wares, as brewing  cisterns, pots, mortars, better and cheaper than any yet

made in  these nations with charcoal, some of which are yet to be seen by any  man (at the author's house in

the city of Worcester) that desires to  be satisfied of the truth of the invention." 

Notwithstanding this decided success, Dudley encountered nothing  but  trouble and misfortune.  The

ironmasters combined to resist his  invention; they fastened lawsuit's upon him, and succeeded in getting  him

ousted from his works at Cradley.  From thence he removed to  Himley in the county of Stafford, where he set

up a pitcoal furnace;  but being without the means of forging the iron into bars, he was  constrained to sell the

pigiron to the charcoalironmasters, "who  did him much prejudice, not only by detaining his stock, but also

by  disparaging his iron."  He next proceeded to erect a large new furnace  at Hasco Bridge, near Sedgeley, in

the same county, for the purpose  of carrying out the manufacture on the most improved principles.  This

furnace was of stone, twentyseven feet square, provided with  unusually large bellows; and when in full

work he says he was enabled  to turn out seven tons of iron per week, "the greatest quantity of  pitcoal iron

ever yet made in Great Britain."  At the same place he  discovered and opened out new workings of coal ten

feet thick, lying  immediately over the ironstone, and he prepared to carry on his  operations on a large scale;

but the new works were scarcely finished  when a mob of rioters, instigated by the charcoalironmasters,

broke  in upon them, cut in pieces the new bellows, destroyed the machinery,  and laid the results of all his

deeplaid ingenuity and persevering  industry in ruins.  From that time forward Dudley was allowed no rest

nor peace:  he was attacked by mobs, worried by lawsuits, and  eventually overwhelmed by debts.  He was then

seized by his creditors  and sent up to London, where he was held a prisoner in the Comptoir  for several

thousand pounds.  The charcoaliron men thus for a time  remained masters of the field. 

Charles I. seems to have taken pity on the suffering inventor; and  on  his earnest petition, setting forth the

great advantages to the  nation of his invention, from which he had as yet derived no  advantage, but only

losses, sufferings, and persecution, the King  granted him a renewal of his patent* 

[footnote...

Patent No. 117, Old Series, granted in 1638, to Sir George Horsey,

David Ramsey, Roger Foulke, and Dudd Dudley.

...] 

in the year 1638; three other gentlemen joining him as partners, and  doubtless providing the requisite capital

for carrying on the  manufacture after the plans of the inventor.  But Dud's evil fortune  continued to pursue

him.  The patent had scarcely been securedere the  Civil War broke out, and the arts of peace must at once

perforce give  place to the arts of war.  Dud's nature would not suffer him to be  neutral at such a time; and

when the nation divided itself into two  hostile camps, his predilections being strongly loyalist, he took the

side of the King with his father.  It would appear from a petition  presented by him to Charles II. in 1660,

setting forth his sufferings  in the royal cause, and praying for restoral to certain offices which  he had enjoyed

under Charles I., that as early as the year 1637 he  had been employed by the King on a mission into

Scotland,* 

[footnote...

By his own account, given in Metallum Martis, while in Scotland in

1637, he visited the Highlands as well as the Lowlands, spending the

whole summer of that year "in opening of mines and making of


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discoveries;" spending part of the time with Sir James Hope of Lead

Hills, near where, he says, "he got gold."  It does not appear,

however, that any iron forges existed in Scotland at the time:  indeed

Dudley expressly says that "Scotland maketh no iron;" and in his

treatise of 1665 he urges that the Corporation of the Mines Royal

should set him and his inventions at work to enable Scotland to enjoy

the benefit of a cheap and abundant supply of the manufactured

article.

...] 

in the train of the Marquis of Hamilton, the King's Commissioner.  Again in 1639, leaving his ironworks and

partners, he accompanied  Charles on his expedition across the Scotch border, and was present  with the army

until its discomfiture at Newburn near Newcastle in the  following year. 

The sword was now fairly drawn, and Dud seems for a time to have  abandoned his ironworks and followed

entirely the fortunes of the  king.  He was sworn surveyor of the Mews or Armoury in 1640, but being  unable

to pay for the patent, another was sworn in in his place.  Yet  his loyalty did not falter, for in the beginning of

1642, when  Charles set out from London, shortly after the fall of Strafford and  Laud, Dud went with him.* 

[footnote...

The Journals of the House of Commons, of the 13th June, 1642, contain

the resolution "that Captain Wolseley, Ensign Dudley, and John

Lometon be forthwith sent for, as delinquents, by the

SerjeantatArms attending on the House, for giving interruption to

the execution of the ordinance of the militia in the county of

Leicester."

...] 

He was present before Hull when Sir John Hotham shut its gates in the  king's face; at York when the royal

commissions of array were sent  out enjoining all loyal subjects to send men, arms, money, and  horses, for

defence of the king and maintenance of the law; at  Nottingham, where the royal standard was raised; at

Coventry, where  the townspeople refused the king entrance and fired upon his troops  from the walls; at

Edgehill, where the first great but indecisive  battle was fought between the contending parties; in short, as

Dud  Dudley states in his petition, he was "in most of the battailes that  year, and also supplyed his late sacred

Majestie's magazines of  Stafford, Worcester, Dudley Castle, and Oxford, with arms, shot,  drakes, and

cannon; and also, became major unto Sir Frauncis  Worsley's regiment, which was much decaied." 

In 1643, according to the statement contained in his petition above  referred to, Dud Dudley acted as military

engineer in setting out the  fortifications of Worcester and Stafford, and furnishing them with  ordnance.  After

the taking of Lichfield, in which he had a share, he  was made Colonel of Dragoons, and accompanied the

Queen with his  regiment to the royal headquarters at Oxford.  The year after we find  him at the siege of

Gloucester, then at the first battle of Newbury  leading the forlorn hope with Sir George Lisle, afterwards

marching  with Sir Charles Lucas into the associate counties, and present at  the royalist rout at Newport.  That

he was esteemed a valiant and  skilful officer is apparent from the circumstance, that in 1645 he  was

appointed general of Prince Maurice's train of artillery, and  afterwards held the same rank under Lord Ashley.

The iron districts  being still for the most part occupied by the royal armies, our  military engineer turned his

practical experience to account by  directing the forging of drakes* 

[footnote...

Small pieces of artillery, specimens of which are still to be seen in

the museum at Woolwich Arsenal and at the Tower.  ...] 

of bariron, which were found of great use, giving up his own  dwellinghouse in the city of Worcester for

the purpose of carrying  on the manufacture of these and other arms.  But Worcester and the  western towns fell

before the Parliamentarian armies in 1646, and all  the ironworks belonging to royalists, from which the


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principal  supplies of arms had been drawn by the King's army, were forthwith  destroyed. 

Dudley fully shared in the dangers and vicissitudes of that trying  period, and bore his part throughout like a

valiant soldier.  For two  years nothing was heard of him, until in 1648, when the king's party  drew together

again, and made head in different parts of the country,  north and south.  Goring raised his standard in Essex,

but was driven  by Fairfax into Colchester, where he defended himself for two months.  While the siege was in

progress, the royalists determined to make an  attempt to raise it.  On this Dud Dudley again made his

appearance in  the field, and, joining sundry other counties, he proceeded to raise  200 men, mostly at his own

charge.  They were, however, no sooner  mustered in Bosco Bello woods near Madeley, than they were

attacked  by the Parliamentarians, and dispersed or taken prisoners.  Dud was  among those so taken, and he

was first carried to Hartlebury Castle  and thence to Worcester, where he was imprisoned.  Recounting the

sufferings of himself and his followers on this occasion, in the  petition presented to Charles II. in 1660,* 

[footnote...

State Paper Office, Dom. Charles II., vol. xi. 54.

...] 

he says, "200 men were dispersed, killed, and some taken, namely,  Major Harcourt, Major Elliotts, Capt.

Long, and Cornet Hodgetts, of  whom Major Harcourt was miserably burned with matches.  The petitioner  and

the rest were stripped almost naked, and in triumph and scorn  carried up to the city of Worcester (which place

Dud had fortified  for the king), and kept close prisoners, with double guards set upon  the prison and the city." 

Notwithstanding this close watch and durance, Dudley and Major  Elliotts contrived to break out of gaol,

making their way over the  tops of the houses, afterwards passing the guards at the city gates,  and escaping

into the open country.  Being hotly pursued , they  travelled during the night, and took to the trees during the

daytime.  They succeeded in reaching London, but only to drop again into the  lion's mouth; for first Major

Elliotts was captured, then Dudley, and  both were taken before Sir John Warner, the Lord Mayor, who

forthwith  sent them before the "cursed committee of insurrection," as Dudley  calls them.  The prisoners were

summarily sentenced to be shot to  death, and were meanwhile closely imprisoned in the Gatehouse at

Westminster, with other Royalists. 

The day before their intended execution, the prisoners formed a  plan  of escape.  It was Sunday morning, the

20th August, 1648, when  they  seized their opportunity, "at ten of the cloeke in sermon time;"  and,

overpowering the gaolers, Dudley, with Sir Henry Bates, Major  Elliotts, Captain South, Captain Paris, and

six others, succeeded in  getting away, and making again for the open country.  Dudley had  received a wound

in the leg, and could only get along with great  difficulty.  He records that he proceeded on crutches, through

Worcester, Tewkesbury, and Gloucester, to Bristol, having been "fed  three weeks in private in an enemy's

hay mow."  Even the most  lynxeyed Parliamentarian must have failed to recognise the quondam  royalist

general of artillery in the helpless creature dragging  himself along upon crutches; and he reached Bristol in

safety. 

His military career now over, he found himself absolutely  penniless.  His estate of about 200L. per annum had

been sequestrated  and sold by  the government;* 

[footnote...

The Journals of the House of Commons, on the 2nd Nov. 1652, have the

following entry:  "The House this day resumed the debate upon the

additional Bill for sale of several lands and estates forfeited to

the Commonwealth for treason, when it was resolved that the name of

Dud Dudley of Green Lodge be inserted into this Bill."

...] 


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his house in Worcester had been seized and his sickly wife turned out  of doors; and his goods, stock, great

shop, and ironworks, which he  himself valued at 2000L., were destroyed.  He had also lost the  offices of

Serjeantatarms, Lieutenant of Ordnance, and Surveyor of  the Mews, which he had held under the king; in a

word, he found  himself reduced to a state of utter destitution. 

Dudley was for some time under the necessity of living in great  privacy at Bristol; but when the king had

been executed, and the  royalists were finally crushed at Worcester, Dud gradually emerged  from his

concealment.  He was still the sole possessor of the grand  secret of smelting iron with pitcoal, and he

resolved upon one more  commercial adventure, in the hope of yet turning it to good account.  He succeeded in

inducing Walter Stevens, linendraper, and John Stone,  merchant, both of Bristol, to join him as partners in an

ironwork,  which they proceeded to erect near that city.  The buildings were well  advanced, and nearly 700L.

had been expended, when a quarrel occurred  between Dudley and his partners, which ended in the stoppage

of the  works, and the concern being thrown into Chancery.  Dudley alleges  that the other partners "cunningly

drew him into a bond," and "did  unjustly enter staple actions in Bristol of great value against him,  because he

was of the king's party;" but it would appear as if there  had been some twist or infirmity of temper in Dudley

himself, which  prevented him from working harmoniously with such persons as he  became associated with in

affairs of business. 

In the mean time other attempts were made to smelt iron with  pitcoal.  Dudley says that Cromwell and the

then Parliament granted a  patent to Captain Buck for the purpose; and that Cromwell himself,  Major

Wildman, and various others were partners in the patent.  They  erected furnaces and works in the Forest of

Dean;* 

[footnote...

Mr. Mushet, in his 'Papers on Iron,' says, that "although he had

carefully examined every spot and relic in Dean Forest likely to

denote the site of Dud Dudley's enterprising but unfortunate

experiment of making pigiron with pit coal," it had been without

success; neither could he find any traces of the like operations of

Cromwell and his partners.

...] 

but, though Cromwell and his officers could fight and win battles,  they could not smelt and forge iron with

pitcoal.  They brought one  Dagney, an Italian glassmaker, from Bristol, to erect a new furnace  for them,

provided with sundry pots of glasshouse clay; but no  success attended their efforts.  The partners knowing of

Dudley's  possession of the grand secret, invited him to visit their works; but  all they could draw from him

was that they would never succeed in  making iron to profit by the methods they were pursuing.  They next

proceeded to erect other works at Bristol, but still they failed.  Major Wildman* 

[footnote...

Dudley says, "Major Wildman, more barbarous to me than a wild man,

although a minister, bought the author's estate, near 200L. per

annum, intending to compell from the author his inventions of making

iron with pitcole, but afterwards passed my estate unto two barbarous

brokers of London, that pulled down the author's two mantion houses,

sold 500 timber trees off his land, and to this day are his houses

unrepaired.  Wildman himself fell under the grip of Cromwell.  Being

one of the chiefs of the Republican party, he was seized at Exton,

near Marlborough, in l654, and imprisoned in Chepstow Castle.

...] 

bought Dudley's sequestrated estate, in the hope of being able to  extort his secret of making iron with

pitcoal; but all their  attempts proving abortive, they at length abandoned the enterprise in  despair.  In 1656,

one Captain Copley obtained from Cromwell a further  patent with a similar object; and erected works near


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Bristol, and  also in the Forest of Kingswood.  The mechanical engineers employed by  Copley failed in

making his bellows blow; on which he sent for  Dudley, who forthwith "made his bellows to be blown

feisibly;" but  Copley failed, like his predecessors, in making iron, and at length  he too desisted from further

experiments. 

Such continued to be the state of things until the Restoration,  when  we find Dud Dudley a petitioner to the

king for the renewal of  his  patent.  He was also a petitioner for compensation in respect of  the  heavy losses he

had sustained during the civil wars.  The king was  besieged by crowds of applicants of a similar sort, but

Dudley was no  more successful than the others.  He failed in obtaining the renewal  of his patent.  Another

applicant for the like privilege, probably  having greater interest at court, proved more successful.  Colonel

Proger and three others* 

[footnote...

June 13, 1661.  Petition of Col.  Jas.  Proger and three others to the

king for a patent for the sole exercise of their invention of melting

down iron and other metals with coal instead of wood, as the great

consumption of coal [charcoal ?] therein causes detriment to

shipping,  With reference thereon to AttorneyGeneral Palmer, and

his report, June 18, in favour of the petition,State Papers,

Charles II.  (Dom. vol, xxxvii, 49.

...] 

were granted a patent to make iron with coal; but Dudley knew the  secret, which the new patentees did not;

and their patent came to  nothing. 

Dudley continued to address the king in importunate petitions,  asking  to be restored to his former offices of

Serjeantatarms,  Lieutenant  of Ordnance, and Surveyor of the Mews or Armoury.  He also  petitioned  to be

appointed Master of the Charter House in Smithfield,  professing  himself willing to take anything, or hold any

living.* 

[footnote...

In his second petition he prays that a dwellinghouse situated in

Worcester, and belonging to one Baldwin, "a known traitor," may be

assigned to him in lieu of Alderman Nash's, which had reverted to

that individual since his return to loyalty; Dudley reminding the

king that his own house in that city had been given up by him for the

service of his father Charles I., and turned into a factory for arms.

It does not appear that this part of his petition was successful.

...] 

We find him sending in two petitions to a similar effect in June,  1660; and a third shortly after.  The result

was, that he was  reappointed to the office of SerjeantatArms; but the Mastership of  the CharterHouse was

not disposed of until 1662, when it fell to the  lot of one Thomas Watson.* 

[footnote...

State Papers, vol. xxxi. Doquet Book, p.89.

...] 

In 1661, we find a patent granted to Wm.  Chamberlaine andDudley,  Esq., for the sole use of their new

invention of plating steel,  and  tinning the said plates; but whether Dud Dudley was the person  referred to, we

are unable precisely to determine.  A few years later,  he seems to have succeeded in obtaining the means of

prosecuting his  original invention; for in his Metallum Martis, published in 1665, he  describes himself as

living at Green's Lodge, in Staffordshire; and  he says that near it are four forges, Green's Forge, Swin Forge,

Heath Forge, and Cradley Forge, where he practises his "perfect  invention."  These forges, he adds, "have

barred all or most part of  their iron with pitcoal since the authors first invention In 1618,  which hath


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preserved much wood.  In these four, besides many other  forges, do the like [sic ]; yet the author hath had no

benefit  thereby to this present."  From that time forward, Dud becomes lost to  sight.  He seems eventually to

have retired to St.  Helen's in  Worcestershire, where he died in 1684, in the 85th year of his age.  He was

buried in the parish church there, and a monument, now  destroyed, was erected to his memory, bearing the

inscription partly  set forth underneath.* 

[footnote...

  Pulvis et umbra sumus

  Memento mori.

Dodo Dudley chiliarchi nobilis Edwardi nuper domini de Dudley  filius,  patri charus et regiae Majestatis

fidissimus subditus et  servus in  asserendo regein, in vindicartdo ecclesiam, in propugnando  legem ac

libertatem Anglicanam, saepe captus, anno 1648, semel  condemnatus et  tamen non decollatus, renatum denuo

vidit diadaema hic  inconcussa  semper virtute senex. 

Differt non aufert mortem longissima vita

Sed differt multam cras hodiere mori.

Quod nequeas vitare, fugis:  

Nec formidanda est.

Plot frequently alludes to Dudley in his Natural History of  Staffordshire, and when he does so he describes

him as the "worshipful  Dud Dudley," showing the estimation in which he was held by his  contemporaries.  ...] 

CHAPTER IV. ANDREW YARRANTON.

"There never have been wanting men to whom England's improvement by

sea and land was one of the dearest thoughts of their lives, and to

whom England's good was the foremost of their worldly considerations.

And such, emphatically, was Andrew Yarranton, a true patriot in the

best sense of the word."DOVE, Elements of Political Science.

That industry had a sore time of it during the civil wars will  further appear from the following brief account

of Andrew Yarranton,  which may be taken as a companion memoir to that of Dud Dudley.  For  Yarranton

also was a Worcester ironmaster and a soldierthough on  the opposite side,but more even than Dudley

was he a man of public  spirit and enterprise, an enlightened political economist (long  before political

economy had been recognised as a science), and in  many respects a true national benefactor.  Bishop Watson

said that he  ought to have had a statue erected to his memory because of his  eminent public services; and an

able modern writer has gone so far as  to say of him that he was "the founder of English political economy,  the

first man in England who saw and said that peace was better than  war, that trade was better than plunder, that

honest industry was  better than martial greatness, and that the best occupation of a  government was to secure

prosperity at home, and let other nations  alone."* 

[footnote...

PATRICK EDWARD DOVE, Elements of Political Science.  Edinburgh, 1854.

...] 

Yet the name of Andrew Yarranton is scarcely remembered, or is at  most known to only a few readers of

halfforgotten books.  The  following brief outline of his history is gathered from his own  narrative and from

documents in the State Paper Office. 

Andrew Yarranton was born at the farmstead of Larford, in the  parish  of Astley, in Worcestershire, in the

year 1616.* 


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[footnote...

A copy of the entries in the parish register relating to the various

members of the Yarranton family, kindly forwarded to us by the Rev.

H.  W.  Cookes, rector of Astley, shows them to have resided in that

parish for many generations.  There were the Yarrantons of Yarranton,

of Redstone, of Larford, of Brockenton, and of Longmore.  With that

disregard for orthography in proper names which prevailed some three

hundred years since, they are indifferently designated as Yarran,

Yarranton, and Yarrington.  The name was most probably derived from

two farms named Great and Little Yarranton, or Yarran (originally

Yarhampton), situated in the parish of Astley.  The Yarrantons

frequently filled local offices in that parish, and we find several

of them officiating at different periods as bailiffs of Bewdley.

...] 

In his sixteenth year he was put apprentice to a Worcester  linendraper, and remained at that trade for some

years; but not  liking it, he left it, and was leading a country life when the civil  wars broke out.  Unlike Dudley,

he took the side of the Parliament,  and joined their army, in which he served for some time as a soldier.  His

zeal and abilities commended him to his officers, and he was  raised from one position to another, until in the

course of a few  years we find him holding the rank of captain.  "While a soldier,"  says he, "I had sometimes

the honour and misfortune to lodge and  dislodge an army;" but this is all the information he gives us of his

military career.  In the year 1648 he was instrumental in discovering  and frustrating a design on the part of the

Royalists to seize Doyley  House in the county of Hereford, and other strongholds, for which he  received the

thanks of Parliament "for his ingenuity, discretion, and  valour," and a substantial reward of 500L.* 

[footnote...

Journals of the House of Commons, lst July, 1648.

...] 

He was also recommended to the Committee of Worcester for further  employment.  But from that time we

hear no more of him in connection  with the civil wars.  When Cromwell assumed the supreme control of

affairs, Yarranton retired from the army with most of the  Presbyterians, and devoted himself to industrial

pursuits. 

We then find him engaged in carrying on the manufacture of iron at  Ashley, near Bewdley, in

Worcestershire.  "In the year 1652", says he,  "I entered upon ironworks, and plied them for several years."* 

[footnote...

YARRANTON'S England's Improvement by Sea and Land.  Part I.  London,

1677.

...] 

He made it a subject of his diligent study how to provide employment  for the poor, then much distressed by

the late wars.  With the help of  his wife, he established a manufacture of linen, which was attended  with good

results.  Observing how the difficulties of communication,  by reason of the badness of the roads, hindered the

development of  the rich natural resources of the western counties,* 

[footnote...

There seems a foundation of truth in the old English distich 

The North for Greatness, the East for Health,  The South for  Neatness, the West for Wealth.  ...]  he applied

himself to the  improvement of the navigation of the larger  rivers, making surveys of  them at his own cost,

and endeavouring to  stimulate local enterprise  so as to enable him to carry his plans  into effect. 


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While thus occupied, the restoration of Charles II. took place, and  whether through envy or enmity

Yarranton's activity excited the  suspicion of the authorities.  His journeys from place to place seemed  to them

to point to some Presbyterian plot on foot.  On the 13th of  November, 1660, Lord Windsor, LordLieutenant

of the county, wrote to  the Secretary of State"There is a quaker in prison for speaking  treason against his

Majesty, and a countryman also, and Captain  Yarrington for refusing to obey my authority."* 

[footnote...

State Paper Office.  Dom. Charles II. 16601.  Yarranton afterwards

succeeded in making a friend of Lord Windsor, as would appear from

his dedication of England's Improvement to his Lordship, whom he

thanks for the encouragement he had given to him in his survey of

several rivers with a view to their being rendered navigable.

...] 

It would appear from subsequent letters that Yarranton must have lain  in prison for nearly two years, charged

with conspiring against the  king's authority, the only evidence against him consisting of some  anonymous

letter's.  At the end of May, 1662, he succeeded in making  his escape from the custody of the Provost

Marshal.  The High Sheriff  scoured the country after him at the head of a party of horse, and  then he

communicated to the Secretary of State, Sir Edward Nicholas,  that the suspected conspirator could not be

found, and was supposed  to have made his way to London.  Before the end of a month Yarranton  was again in

custody, as appears from the communication of certain  justices of Surrey to Sir Edward Nicholas.* 

[footnote...

The following is a copy of the document from the State Papers:  

"John Bramfield, Geo. Moore, and Thos. Lee, Esqrs. and Justices of

Surrey, to Sir Edw. Nicholas.There being this day brought before us

one Andrew Yarranton, and he accused to have broken prison, or at

least made his escape out of the Marshalsea at Worcester, being there

committed by the DeputyLieuts.  upon suspicion of a plot in November

last; we having thereupon examined him, he allegeth that his Majesty

hath been sought unto on his behalf, and hath given order to yourself

for his discharge, and a supersedeas against all persons and

warrants, and thereupon hath desired to appeal unto you.  The which we

conceiving to be convenient and reasonable (there being no positive

charge against  him before us), have accordingly herewith conveyed

him unto you by a safe hand, to be further examined or disposed of as

you shall find meet.S. P. O. Dom. Chas. II. 23rd June, 1662.

...] 

As no further notice of Yarranton occurs in the State Papers, and as  we shortly after find him publicly

occupied in carrying out his plans  for improving the navigation of the western rivers, it is probable  that his

innoceney of any plot was established after a legal  investigation.  A few years later he published in London a

4to. tract  entitled 'A Full Discovery of the First Presbyterian Sham Plot,'  which most probably contained a

vindication of his conduct.* 

[footnote...

We have been unable to refer to this tract, there being no copy of it

in the British Museum.

...] 

Yarranton was no sooner at liberty than we find him again occupied  with his plans of improved inland

navigation.  His first scheme was to  deepen the small river Salwarp, so as to connect Droitwich with the

Severn by a water communication, and thus facilitate the transport of  the salt so abundantly yielded by the

brine springs near that town.  In 1665, the burgesses of Droitwich agreed to give him 750L. and  eight salt vats

in Upwich, valued at 80L. per annum, with  threequarters of a vat in Northwich, for twentyone years, in

payment for the work.  But the times were still unsettled, and  Yarranton and his partner Wall not being rich,


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the scheme was not  then carried into effect.* 

[footnote...

NASH'S Worcestershire, i. 306.

...] 

In the following year we find him occupied with a similar scheme to  open up the navigation of the river

Stour, passing by Stourport and  Kidderminster, and connect it by an artificial cut with the river  Trent.  Some

progress was made with this undertaking, so far in  advance of the age, but, like the other, it came to a stand

still for  want of money, and more than a hundred years passed before it was  carried out by a kindred

geniusJames Brindley, the great canal  maker.  Mr. Chambers says that when Yarranton's scheme was first

brought forward, it met with violent opposition and ridicule.  The  undertaking was thought wonderfully bold,

and, joined to its great  extent, the sandy, spongy nature of the ground, the high banks  necessary to prevent the

inundation of the Stour on the canal,  furnished its opponents, if not with sound argument, at least with  very

specious topics for opposition and laughter.* 

[footnote...

JOHN CHAMBERS, Biographical Illustrations of Worcestershire.  London,

1820.

...] 

Yarranton's plan was to make the river itself navigable, and by  uniting it with other rivers, open up a

communication with the Trent;  while Brindley's was to cut a canal parallel with the river, and  supply it with

water from thence.  Yarranton himself thus accounts for  the failure of his scheme in 'England's Improvement

by Sea and  Land':   "It was my projection," he says, "and I will tell you the  reason  why it was not finished.

The river Stour and some other rivers  were  granted by an Act of Parliament to certain persons of honor, and

some  progress was made in the work, but within a small while after  the Act  passed* 

[footnote...

The Act for making the Stour and Salwarp navigable originated in the

Lords and was passed in the year 1661.

...] 

it was let fall again; but it being a brat of my own, I was not  willing it should be abortive, wherefore I made

offers to perfect it,  having a third part of the inheritance to me and my heirs for ever,  and we came to an

agreement, upon which I fell on, and made it  completely navigable from Stourbridge to Kidderminster, and

carried  down many hundred tons of coal, and laid out near 1000L., and there  it was obstructed for want of

money."* 

[footnote...

Nash, in his Hist.  of Worc., intimates that Lord Windsor subsequently

renewed the attempt to make the Salwarp navigable.  He constructed

five out of the six locks, and then abandoned the scheme.  Gough, in

his edition of Camden's Brit. ii. 357, Lond. 1789, says, "It is not

long since some of the boats made use of in Yarranton's navigation

were found.  Neither tradition nor our projector's account of the

matter perfectly satisfy us why this navigation was neglected.....  We

must therefore conclude that the numerous works and glasshouses upon

the Stour, and in the neighbourhood of Stourbridge, did not then

exist, A.D.  1666.  ....The navigable communication which now connects

Trent and Severn, and which runs in the course of Yarranton's

project, is already of general use....  The canal since executed under

the inspection of Mr. Brindley, running parallel with the river....

cost the proprietors 105,000L."

...] 


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Another of Yarranton's farsighted schemes of a similar kind was  one  to connect the Thames with the Severn

by means of an artificial  cut,  at the very place where, more than a century after his death, it  was  actually

carried out by modern engineers.  This canal, it appears,  was  twice surveyed under his direction by his son.  He

did, however,  succeed in his own time in opening up the navigation.  of the Avon,  and was the first to carry

barges upon its waters from Tewkesbury to  Stratford. 

The improvement of agriculture, too, had a share of Yarranton's  attention.  He saw the soil exhausted by long

tillage and constantly  repeated crops of rye, and he urged that the land should have rest or  at least rotation of

crop.  With this object he introduced  cloverseed, and supplied it largely to the farmers of the western

counties, who found their land doubled in value by the new method of  husbandry, and it shortly became

adopted throughout the country.  Seeing how commerce was retarded by the small accommodation provided

for shipping at the then principal ports, Yarranton next made surveys  and planned docks for the city of

London; but though he zealously  advocated the subject, he found few supporters, and his plans proved

fruitless.  In this respect he was nearly a hundred and fifty years  before his age, and the London importers

continued to conduct their  shipping business in the crowded tideway of the Thames down even to  the

beginning of the present century. 

While carrying on his iron works, it occurred to Yarranton that it  would be of great national advantage if the

manufacture of tinplate  could be introduced into England.  Although the richest tin mines then  known

existed in this country, the mechanical arts were at so low an  ebb that we were almost entirely dependent

upon foreigners for the  supply of the articles manufactured from the metal.  The Saxons were  the principal

consumers of English tin, and we obtained from them in  return nearly the whole of our tinplates.  All

attempts made to  manufacture them in England had hitherto failed; the beating out of  the iron by hammers

into laminae sufficiently thin and smooth, and  the subsequent distribution and fixing of the film of tin over

the  surface of the iron, proving difficulties which the English  manufacturers were unable to overcome.  To

master these difficulties  the indefatigable Yarranton set himself to work.  "Knowing," says he,  "the usefulness

of tinplates and the goodness of our metals for that  purpose, I did, about sixteen years since (i.e.  about

1665),  endeavour to find out the way for making thereof; whereupon I  acquainted a person of much riches,

and one that was very  understanding in the iron manufacture, who was pleased to say that he  had often

designed to get the trade into England, but never could  find out the way.  Upon which it was agreed that a sum

of monies  should be advanced by several persons,* 

[footnote...

In the dedication of his book, entitled Englands Improvement by Sea

and Land, Part I., Yarranton gives the names of the "noble patriots"

who sent him on his journey of inquiry.  They were Sir Waiter Kirtham

Blount, Bart., Sir Samuel Baldwin and Sir Timothy Baldwin, Knights,

Thomas Foley and Philip Foley, Esquires, and six other gentlemen.  The

father of the Foleys was himself supposed to have introduced the art

of ironsplitting into England by an expedient similar to that

adopted by Yarranton in obtaining a knowledge of the tinplate

manufacture (SelfHelp, p.145).  The secret of the silkthrowing

machinery of Piedmont was in like manner introduced into England by

Mr. Lombe of Derby, who shortly succeeded in founding a flourishing

branch of manufacture.  These were indeed the days of romance and

adventure in manufactures.

...] 

for the defraying of my charges of travelling to the place where  these plates are made, and from thence to

bring away the art of  making them.  Upon which, an able fireman, that well understood the  nature of iron,

was made choice of to accompany me; and being fitted  with an ingenious interpreter that well understood the

language, and  that had dealt much in that commodity, we marched first for Hamburgh,  then to Leipsic, and

from thence to Dresden, the Duke of Saxony's  court, where we had notice of the place where the plates were

made;  which was in a large tract of mountainous land, running from a place  called SegerHutton unto a town


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called Awe [Au], being in length  about twenty miles."* 

[footnote...

The district is known as the Erzgebirge or Ore Mountains, and the

Riesengebirge or Giant Mountains, MacCulloch says that upwards of 500

mines are wrought in the former district, and that onethirtieth of

the entire population of Saxony to this day derive their subsistence

from mining industry and the manufacture of metallic products.

Geographical Dict. ii. 643, edit. 1854.

...] 

It is curious to find how much the national industry of England has  been influenced by the existence from

time to time of religious  persecutions abroad, which had the effect of driving skilled  Protestant artisans, more

particularly from Flanders and France, into  England, where they enjoyed the special protection of successive

English Governments, and founded various important branches of  manufacture.  But it appears from the

history of the tin manufactures  of Saxony, that that country also had profited in like manner by the  religious

persecutions of Germany, and even of England itself.  Thus  we are told by Yarranton that it was a Cornish

miner, a Protestant,  banished out of England for his religion in Queen Mary's time, who  discovered the tin

mines at Awe, and that a Romish priest of Bohemia,  who had been converted to Lutheranism and fled into

Saxony for  refuge, "was the chief instrument in the manufacture until it was  perfected."  These two men were

held in great regard by the Duke of  Saxony as well as by the people of the country; for their ingenuity  and

industry proved the source of great prosperity and wealth,  "several fine cities," says Yarranton, "having been

raised by the  riches proceeding from the tinworks"not less than 80,000 men  depending upon the trade for

their subsistence; and when Yarranton  visited Awe, he found that a statue had been erected to the memory of

the Cornish miner who first discovered the tin. 

Yarranton was very civilly received by the miners, and, contrary to  his expectation, he was allowed freely to

inspect the tinworks and  examine the methods by which the ironplates were rolled out, as well  as the

process of tinning them.  He was even permitted to engage a  number of skilled workmen, whom he brought

over with him to England  for the purpose of starting the manufacture in this country.  A  beginning was made,

and the tinplates manufactured by Yarranton's  men were pronounced of better quality even than those made

in Saxony.  "Many thousand plates," Yarranton says, "were made from iron raised  in the Forest of Dean, and

were tinned over with Cornish tin; and the  plates proved far better than the German ones, by reason of the

toughness and flexibleness of our forest iron.  One Mr. Bison, a  tinman in Worcester, Mr. Lydiate near Fleet

Bridge, and Mr. Harrison  near the King's Bench, have wrought many, and know their goodness."  As

Yarranton's account was written and published during the lifetime  of the parties, there is no reason to doubt

the accuracy of his  statement. 

Arrangements were made to carry on the manufacture upon a large  scale; but the secret having got wind, a

patent was taken out, or  "trumpt up" as Yarranton calls it, for the manufacture, "the patentee  being

countenanced by some persons of quality," and Yarranton was  precluded from carrying his operations further.

It is not improbable  that the patentee in question was William Chamberlaine, Dud Dudley's  quondam partner

in the iron manufacture.* 

[footnote...

Chamberlaine and Dudley's first licence was granted in 1661 for

plating steel and tinning the said plates; and Chamberlaine's sole

patent for "plating and tinning iron, copper, was granted in

1673, probably the patent in question.

...] 

"What with the patent being in our way," says Yarranton, "and the  richest of our partners being afraid to

offend great men in power,  who had their eye upon us, it caused the thing to cool, and the  making of the

tinplates was neither proceeded in by us, nor possibly  could be by him that had the patent; because neither


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he that hath the  patent, nor those that have countenanced him, can make one plate fit  for use."  Yarranton's

labours were thus lost to the English public  for a time; and we continued to import all our tinplates from

Germany until about sixty years later, when a tinplate manufactory  was established by Capel Hanbury at

Pontypool in Monmouthshire, where  it has since continued to be successfully carried on. 

We can only briefly refer to the subsequent history of Andrew  Yarranton.  Shortly after his journey into

Saxony, he proceeded to  Holland to examine the inland navigations of the Dutch, to inspect  their linen and

other manufactures, and to inquire into the causes of  the then extraordinary prosperity of that country

compared with  England.  Industry was in a very languishing state at home.  "People  confess they are sick,"

said Yarranton, "that trade is in a  consumption, and the whole nation languishes."  He therefore  determined to

ascertain whether something useful might not be learnt  from the example of Holland.  The Dutch were then

the hardest working  and the most thriving people in Europe.  They were manufacturers and  carriers for the

world.  Their fleets floated on every known sea; and  their herringbusses swarmed along our coasts as far

north as the  Hebrides.  The Dutch supplied our markets with fish caught within  sight of our own shores, while

our coasting population stood idly  looking on.  Yarranton regarded this state of things as most  discreditable,

and he urged the establishment of various branches of  home industry as the best way of outdoing the Dutch

without fighting  them. 

Wherever he travelled abroad, in Germany or in Holland, he saw  industry attended by wealth and comfort,

and idleness by poverty and  misery.  The same pursuits, he held, would prove as beneficial to  England as they

were abundantly proved to have been to Holland.  The  healthy life of work was good for allfor individuals

as for the  whole nation; and if we would outdo the Dutch, he held that we must  outdo them in industry.

But all must be done honestly and by fair  means.  "Common Honesty," said Yarranton, "is as necessary and

needful  in kingdoms and commonwealths that depend upon Trade, as discipline  is in an army; and where

there is want of common Honesty in a kingdom  or commonwealth, from thence Trade shall depart.  For as the

Honesty  of all governments is, so shall be their Riches; and as their Honour,  Honesty, and Riches are, so will

be their Strength; and as their  Honour, Honesty, Riches, and Strength are, so will be their Trade.  These are

five sisters that go hand in hand, and must not be parted."  Admirable sentiments, which are as true now as

they were two hundred  years ago, when Yarranton urged them upon the attention of the  English public. 

On his return from Holland, he accordingly set on foot various  schemes of public utility.  He stirred up a

movement for the  encouragement of the British fisheries.  He made several journeys into  Ireland for the

purpose of planting new manufactures there.  He  surveyed the River Slade with the object of rendering it

navigable,  and proposed a plan for improving the harbour of Dublin.  He also  surveyed the Dee in England

with a view to its being connected with  the Severn.  Chambers says that on the decline of his popularity in

1677, he was taken by Lord Clarendon to Salisbury to survey the River  Avon, and find out how that river

might be made navigable, and also  whether a safe harbour for ships could be made at Christchurch; and  that

having found where he thought safe anchorage might be obtained,  his Lordship proceeded to act upon

Yarranton's recommendations.* 

[footnote...

JOHN CHAMBERS, Biographical Illustrations of Worcestershire.  London,

1820.

...] 

Another of his grand schemes was the establishment of the linen  manufacture in the central counties of

England, which, he showed,  were well adapted for the growth of flax; and he calculated that if  success

attended his efforts, at least two millions of money then  sent out of the country for the purchase of foreign

linen would be  retained at home, besides increasing the value of the land on which  the flax was grown, and

giving remunerative employment to our own  people, then emigrating for want of work.  " Nothing but Sloth

or  Envy," he said, "can possibly hinder my labours from being crowned  with the wished for success; our

habitual fondness for the one hath  already brought us to the brink of ruin, and our proneness to the  other hath


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almost discouraged all pious endeavours to promote our  future happiness." 

In 1677 he published the first part of his England's Improvement by  Sea and Landa very remarkable book,

full of sagacious insight as  respected the future commercial and manufacturing greatness of  England.  Mr.

Dove says of this book that Yarranton" chalks out in it  the future course of Britain with as free a hand as if

secondsight  had revealed to him those expansions of her industrial career which  never fail to surprise us,

even when we behold them realized."  Besides his extensive plans for making harbours and improving  internal

navigation with the object of creating new channels for  domestic industry, his schemes for extending the iron

and the woollen  trades, establishing the linen manufacture, and cultivating the home  fisheries, we find him

throwing out various valuable suggestions with  reference to the means of facilitating commercial

transactions, some  of winch have only been carried out in our own day.  One of his  grandest ideas was the

establishment of a public bank, the credit of  which, based upon the security of freehold land,* 

[footnote...

Yarranton's Land Bank was actually projected in 1695, and received

the sanction of Parliament; though the Bank of England (founded in

the preceding year) petitioned against it, and the scheme was

dropped.

...] 

should enable its paper "to go in trade equal with ready money."  A  bank of this sort formed one of the

principal means by which the  Dutch had been enabled to extend their commercial transactions, and  Yarranton

accordingly urged its introduction into England.  Part of  his scheme consisted of a voluntary register of real

property, for  the purpose of effecting simplicity of title, and obtaining relief  from the excessive charges for

law,* 

[footnote...

It is interesting to note in passing, that part of Yarranton's scheme

has recently been carried into effect by the Act (25 and 26 Vict.  c.

53) passed in 1862 for the Registration of Real Estate.

...] 

as well as enabling money to be readily raised for commercial  purposes on security of the land registered. 

He pointed out very graphically the straits to which a man is put  who  is possessed of real property enough,

but in a time of pressure is  unable to turn himself round for want of ready cash.  "Then," says he,  "all his

creditors crowd to him as pigs do through a hole to a bean  and pease rick."  "Is it not a sad thing," he asks,

"that a  goldsmith's boy in Lombard Street, who gives notes for the monies  handed him by the merchants,

should take up more monies upon his  notes in one day than two lords, four knights, and eight esquires in

twelve months upon all their personal securities? We are, as it were,  cutting off our legs and arms to see who

will feed the trunk.  But we  cannot expect this from any of our neighbours abroad, whose interest  depends

upon our loss." 

He therefore proposed his registry of property as a ready means of  raising a credit for purposes of trade.  Thus,

he says, "I can both in  England and Wales register my wedding, my burial, and my christening,  and a poor

parish clerk is entrusted with the keeping of the book;  and that which is registered there is held good by our

law.  But I  cannot register my lands, to be honest, to pay every man his own, to  prevent those sad things that

attend families for want thereof, and  to have the great benefit and advantage that would come thereby.  A

register will quicken trade, and the land registered will be equal as  cash in a man's hands, and the credit

thereof will go and do in trade  what ready money now doth."  His idea was to raise money, when  necessary,

on the land registered, by giving security thereon after a  form which be suggested.  He would, in fact, have

made land, as gold  now is, the basis of an extended currency; and he rightly held that  the value of land as a

security must always be unexceptionable, and  superior to any metallic basis that could possibly be devised. 


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This indefatigable man continued to urge his various designs upon  the  attention of the public until he was far

advanced in years.  He  professed that he was moved to do so (and we believe him) solely by  an ardent love for

his country, "whose future flourishing," said he,  "is the only reward I ever hope to see of all my labours."

Yarranton,  however, received but little thanks for his persistency, while he  encountered many rebuffs.  The

public for the most part turned a deaf  ear to his entreaties; and his writings proved of comparatively small

avail, at least during his own lifetime.  He experienced the lot of  many patriots, even the purestthe

suspicion and detraction of his  contemporaries.  His old political enemies do not seem to have  forgotten him,

of which we have the evidence in certain rare  "broadsides" still extant, twitting him with the failure of his

schemes, and even trumping up false charges of disloyalty against  him.* 

[footnote...

One of these is entitled 'A Coffeehouse Dialogue, or a Discourse

between Captain Yand a Young Barrister of the Middle Temple; with

some Reflections upon the Bill against the D.  of Y.' In this

broadside, of 3 1/2 pages folio, published about 1679, Yarranton is

made to favour the Duke of York's exclusion from the throne, not only

because he was a papist, but for graver reasons than he dare express.

Another scurrilous pamphlet, entitled 'A Word Without Doors,' was

also aimed at him.  Yarranton, or his friends, replied to the first

attack in a folio of two pages, entitled 'The Coffeehouse Dialogue

Examined and Refuted, by some Neighbours in the Country ,

wellwishers to the Kingdom's interest.' The controversy was followed

up by 'A Continuation of the Coffeehouse Dialogue,' in which the

chief interlocutor hits Yarranton rather hard for the miscarriage of

his "improvements."  "I know," says he, "when and where you undertook

for a small charge to make a river navigable, and it has cost the

proprietors about six times as much, and is not yet effective; nor

can any man rationally predict when it will be.  I know since you left

it your son undertook it, and this winter shamefully left his

undertaking."  Yarrantons friends immediately replied in a fourpage

folio, entitled 'England's Improvements Justified; and the Author

thereof, Captain Y., vindicated from the Scandals in a paper called a

Coffeehouse Dialogue; with some Animadversions upon the Popish

Designs therein contained.' The writer says he writes without the

privity or sanction of Yarranton, but declares the dialogue to be a

forgery, and that the alleged conference never took place.  "His

innocence, when he heard of it, only provoked a smile, with this

answer, Spreta vilescunt, falsehoods mu st perish, and are soonest

destroyed by contempt; so that he needs no further vindication.  The

writer then proceeds at some length to vindicate the Captain's famous

work and the propositions contained in it.

...] 

In 1681 he published the second part of 'England's Improvement,'* 

[footnote...

This work (especially with the plates) is excessively rare.  There is

a copy of it in perfect condition in the Grenville Library, British

Museum.

...] 

in which he gave a summary account of its then limited growths and  manufactures, pointing out that England

and Ireland were the only  northern kingdoms remaining unimproved; he reurged the benefits and  necessity

of a voluntary register of real property; pointed out a  method of improving the Royal Navy, lessening the

growing power of  France, and establishing home fisheries; proposed the securing and  fortifying of Tangier;

described a plan for preventing fires in  London, and reducing the charge for maintaining the Trained Bands;

urged the formation of a harbour at Newhaven in Sussex; and, finally,  discoursed at considerable length upon

the tin, iron, linen, and  woollen trades, setting forth various methods for their improvement.  In this last


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section, after referring to the depression in the  domestic tin trade (Cornish tin selling so low as 70s. the cwt.),

he  suggested a way of reviving it.  With the Cornish tin he would combine  "the Roman cinders and ironstone

in the Forest of Dean, which makes  the best iron for most uses in the world, and works up to the best

advantage, with delight and pleasure to the workmen."  He then  described the history of his own efforts to

import the manufacture of  tinplates into England some sixteen years before, in which he had  been thwarted

by Chamberlaine's patent, as above described,and  offered sundry queries as to the utility of patents

generally, which,  says he, "have the tendency to drive trade out of the kingdom."  Appended to the chapter on

Tin is an exceedingly amusing dialogue  between a tinminer of Cornwall, an ironminer of Dean Forest, and

a  traveller (himself).  From this we gather that Yarranton's business  continued to be that of an

ironmanufacturer at his works at Ashley  near Bewdley.  Thus the ironminer says, "About 28 years since

Mr.  Yarranton found out a vast quantity of Roman cinders, near the walls  of the city of Worcester, from

whence he and others carried away many  thousand tons or loads up the river Severn, unto their

ironfurnaces,  to be melted down into iron, with a mixture of the Forest of Dean  ironstone; and within 100

yards of the walls of the city of  Worcester there was dug up one of the hearths of the Roman  footblasts, it

being then firm and in order, and was 7 foot deep in  the earth; and by the side of the work there was found a

pot of Roman  coin to the quantity of a peck, some of which was presented to Sir  [Wm.] Dugdale, and part

thereof is now in the King's Closet."* 

[footnote...

Dr. Nash, in his History of Worcestershire, has thrown some doubts

upon this story; but Mr. Green, in his Historical Antiquities of the

city, has made a most able defence of Yarranton's statement (vol.i.

9, in footnote).

...] 

In the same year (1681) in which the second part of 'England's  Improvement' appeared, Yarranton proceeded

to Dunkirk for the purpose  of making a personal survey of that port, then belonging to England;  and on his

return he published a map of the town, harbour, and castle  on the sea, with accompanying letterpress, in

which he recommended,  for the safety of British trade, the demolition of the fortifications  of Dunkirk before

they were completed, which he held would only be  for the purpose of their being garrisoned by the French

king.  His  'Full Discovery of the First Presbyterian Sham Plot' was published in  the same year; and from that

time nothing further is known of Andrew  Yarranton.  His name and his writings have been alike nearly

forgotten; and, though Bishop Watson declared of him that he deserved  to have a statue erected to his

memory as a great public benefactor,  we do not know that he was so much as honoured with a tombstone; for

we have been unable, after careful inquiry, to discover when and  where he died. 

Yarranton was a man whose views were far in advance of his age.  The  generation for whom he laboured and

wrote were not ripe for their  reception and realization; and his voice sounded among the people  like that of

one crying in the wilderness.  But though his  exhortations to industry and his large plans of national

improvement  failed to work themselves into realities in his own time, he broke  the ground, he sowed the

seed, and it may be that even at this day we  are in some degree reaping the results of his labours.  At all

events,  his books still live to show how wise and sagacious Andrew Yarranton  was beyond his

contemporaries as to the true methods of establishing  upon solid foundations the industrial prosperity of

England. 

CHAPTER V. COALBROOKDALE IRON WORKSTHE DARBYS AND

REYNOLDSES.

"The triumph of the industrial arts will advance the cause of

civilization more rapidly than its warmest advocates could have

hoped, and contribute to the permanent prosperity and strength of the

country far move than the most splendid victories of successful


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war.C.  BABBAGE, The Exposition of 1851.

Dud Dudley's invention of smelting iron with coke made of pitcoal  was, like many others, born before its

time.  It was neither  appreciated by the ironmasters nor by the workmen.  All schemes for  smelting ore with

any other fuel than charcoal made from wood were  regarded with incredulity.  As for Dudley's Metallum

Martis, as it  contained no specification, it revealed no secret; and when its  author died, his secret, whatever it

might be, died with him.  Other  improvements were doubtless necessary before the invention could be  turned

to useful account.  Thus, until a more powerful blowingfurace  had been contrived, the production of pitcoal

iron must necessarily  have been limited.  Dudley himself does not seem to have been able to  make more on an

average than five tons aweek, and seven tons at the  outside.  Nor was the iron so good as that made by

charcoal; for it is  admitted to have been especially liable to deterioration by the  sulphureous fumes of the coal

in the process of manufacture. 

Dr. Plot, in his 'History of Staffordshire,' speaks of an  experiment  made by one Dr. Blewstone, a High

German, as "the last  effort" made  in that county to smelt ironore with pitcoal.  He is  said to have  "built his

furnace at Wednesbury, so ingeniously  contrived (that only  the flame of the coal should come to the ore,  with

several other  conveniences), that many were of opinion he would  succeed in it.  But  experience, that great

baffler of speculation,  showed it would not  be; the sulphureous vitriolic steams that issue  from the pyrites,

which frequently, if not always, accompanies  pitcoal, ascending with  the flame, and poisoning the ore

sufficiently  to make it render much  worse iron than that made with charcoal, though  not perhaps so much

worse as the body of the coal itself would  possibly do."* 

[footnote...

Dr. PLOT, Natural History of Staffordshire, 2nd ed. 1686, p. 128.

...] 

Dr. Plot does not give the year in which this "last effort" was made;  but as we find that one Dr. Frederic de

Blewston obtained a patent  from Charles II. on the 25th October, 1677, for "a new and effectual  way of

melting down, forging, extracting, and reducing of iron and  all metals and minerals with pitcoal and

seacoal, as well and  effectually as ever hath yet been done by charcoal, and with much  less charge;" and as

Dr. Plot's  History, in which he makes mention  of the experiment and its failure, was published in 1686, it is

obvious that the trial must have been made between those years. 

As the demand for iron steadily increased with the increasing  population of the country, and as the supply of

timber for smelting  purposes was diminishing from year to year, England was compelled to  rely more and

more upon foreign countries for its supply of  manufactured iron.  The number of English forges rapidly

dwindled, and  the amount of the home production became insignificant in comparison  with what was

imported from abroad.  Yarranton, writing in 1676,  speaks of "the many ironworks laid down in Kent,

Sussex, Surrey, and  in the north of England, because the iron of Sweadland, Flanders, and  Spain, coming in

so cheap, it cannot be made to profit here."  There  were many persons, indeed, who held that it was better we

should be  supplied with iron from Spain than make it at home, in consequence of  the great waste of wood

involved by the manufacture; but against this  view Yarranton strongly contended, and held, what is as true

now as  it was then, that the manufacture of iron was the keystone of  England's industrial prosperity.  He also

apprehended great danger to  the country from want of iron in event of the contingency of a  foreign war.

"When the greatest part of the ironworks are asleep,"  said he, "if there should be occasion for great

quantities of guns  and bullets, and other sorts of iron commodities, for a present  unexpected war, and the

Sound happen to be locked up, and so prevent  iron coming to us, truly we should then be in a fine case!" 

Notwithstanding these apprehended national perils arising from the  want of iron, no steps seem to have been

taken to supply the  deficiency, either by planting woods on a large scale, as recommended  by Yarranton, or

by other methods; and the produce of English iron  continued steadily to decline.  In 172030 there were found

only ten  furnaces remaining in blast in the whole Forest of Dean, where the  ironsmelters were satisfied with


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working up merely the cinders left  by the Romans.  A writer of the time states that we then bought  between

two and three hundred thousand pounds' worth of foreign iron  yearly, and that England was the best customer

in Europe for Swedish  and Russian iron.* 

[footnote...

JOSHUA GEE, The Trade and Navigation of Great Britain considered,

1731.

...] 

By the middle of the eighteenth century the home manufacture had so  much fallen off, that the total

production of Great Britain is  supposed to have amounted to not more than 18,000 tons a year;  fourfifths of

the iron used in the country being imported from  Sweden.* 

[footnote...

When a bill was introduced into Parliament in 1750 with the object of

encouraging the importation of iron from our American colonies, the

Sheffield tanners petitioned against it, on the ground that, if it

passed, English iron would be undersold; many forges would

consequently be discontinued; in which case the timber used for fuel

would remain uncut, and the tanners would thereby be deprived of bark

for the purposes of their trade!

...] 

The more that the remaining ironmasters became straitened for want  of  wood, the more they were compelled

to resort to cinders and coke  made  from coal as a substitute.  And it was found that under certain

circumstances this fuel answered the purpose almost as well as  charcoal of wood.  The coke was made by

burning the coal in heaps in  the open air, and it was usually mixed with coal and peat in the  process of

smelting the ore.  Coal by itself was used by the country  smiths for forging whenever they could procure it for

their smithy  fires; and in the midland counties they had it brought to them,  sometimes from great distances,

slung in bags across horses'  backs,for the state of the roads was then so execrable as not to  admit of its

being led for any considerable distance in carts.  At  length we arrive at a period when coal seems to have

come into  general use, and when necessity led to its regular employment both in  smelting the ore and in

manufacturing the metal.  And this brings us  to the establishment of the Coalbrookdale works, where the

smelting  of iron by means of coke and coal was first adopted on a large scale  as the regular method of

manufacture. 

Abraham Darby, the first of a succession of iron manufacturers who  bore the same name, was the son of a

farmer residing at Wrensnest,  near Dudley.  He served an apprenticeship to a maker of maltkilns  near

Birmingham, after which he married and removed to Bristol in  1700, to begin business on his own account.

Industry is of all  politics and religions:  thus Dudley was a Royalist and a Churchman,  Yarranton was a

Parliamentarian and a Presbyterian, and Abraham Darby  was a Quaker.  At Bristol he was joined by three

partners of the same  persuasion, who provided the necessary capital to enable him to set  up works at Baptist

Mills, near that city, where he carried on the  business of maltmill making, to which he afterwards added

brass and  iron founding. 

At that period castiron pots were in very general use, forming the  principal cooking utensils of the working

class.  The art of casting  had, however, made such small progress in England that the pots were  for the most

part imported from abroad.  Darby resolved, if possible,  to enter upon this lucrative branch of manufacture;

and he proceeded  to make a number of experiments in potmaking.  Like others who had  preceded him, he

made his first moulds of clay; but they cracked and  burst, and one trial failed after another.  He then

determined to find  out the true method of manufacturing the pots, by travelling into the  country from whence

the best were imported, in order to master the  grand secret of the trade.  With this object he went over to

Holland  in the year 1706, and after diligent inquiry he ascertained that the  only sure method of casting


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"Hilton ware," as such castings were then  called, was in moulds of fine dry sand.  This was the whole secret. 

Returning to Bristol, accompanied by some skilled Dutch workmen,  Darby began the new manufacture, and

succeeded to his satisfaction.  The work was at first carried on with great secrecy, lest other  makers should

copy the art; and the precaution was taken of stopping  the keyhole of the workshopdoor while the casting

was in progress.  To secure himself against piracy, he proceeded to take out a patent  for the process in the year

1708, and it was granted for the term of  fourteen years.  The recital of the patent is curious, as showing the

backward state of English ironfounding at that time.  It sets forth  that "whereas our trusty and wellbeloved

Abraham Darby, of our city  of Bristol, smith, hath by his petition humbly represented to us,  that by his study,

industry, and expense, he hath found out and  brought to perfection a new way of casting iron bellied pots and

other iron bellied ware in sand only, without loam or clay, by which  such iron pots and other ware may be

cast fine and with more ease and  expedition, and may be afforded cheaper than they can be by the way

commonly used; and in regard to their cheapness may be of great  advantage to the poor of this our kingdom,

who for the most part use  such ware, and in all probability will prevent the merchants of  England going to

foreign markets for such ware, from whence great  quantities are imported, and likewise may in time supply

other  markets with that manufacture of our dominions,"  grants the  said  Abraham Darby the full power and

sole privilege to make and sell  such  pots and ware for and during the term of fourteen years thence  ensuing." 

Darby proceeded to make arrangements for carrying on the  manufacture  upon a large scale at the Baptist

Mills; but the other  partners  hesitated to embark more capital in the concern, and at  length  refused their

concurrence.  Determined not to be baulked in his  enterprise, Darby abandoned the Bristol firm; and in the

year 1709 he  removed to Coalbrookdale in Shropshire, with the intention of  prosecuting the enterprise on his

own account.  He took the lease of a  little furnace which had existed at the place for more than a  century, as

the records exist of a "smethe" or "smethhouse" at  Coalbrookdale in the time of the Tudors.  The woods of

oak and hazel  which at that time filled the beautiful dingles of the dale, and  spread in almost a continuous

forest to the base of the Wrekin,  furnished abundant fuel for the smithery.  As the trade of the  Coalbrookdale

firm extended, these woods became cleared, until the  same scarcity of fuel began to be experienced that had

already  desolated the forests of Sussex, and brought the manufacture of iron  in that quarter to a standstill. 

It appears from the 'Blast Furnace Memorandum Book' of Abraham  Darby,  which we have examined, that the

make of iron at the  Coalbrookdale  foundry, in 1713, varied from five to ten tons a week.  The principal

articles cast were pots, kettles, and other "hollow  ware," direct  from the smeltingfurnace; the rest of the

metal was run  into pigs.  In course of time we find that other castings were turned  out:  a few  grates,

smoothingirons, doorframes, weights,  bakingplates,  cartbushes, iron pestles and mortars, and

occasionally  a tailor's  goose.  The trade gradually increased, until we find as  many as 150  pots and kettles cast

in a week. 

The fuel used in the furnaces appears, from the Darby  MemorandumBook, to have been at first entirely

charcoal; but the  growing scarcity of wood seems to have gradually led to the use of  coke, brays or small

coke, and peat.  An abundance of coals existed in  the neighbourhood:  by rejecting those of inferior quality,

and coking  the others with great care, a combustible was obtained better fitted  even than charcoal itself for

the fusion of that particular kind of  ore which is found in the coalmeasures.  Thus we find Darby's most

favourite charge for his furnaces to have been five baskets of coke,  two of brays, and one of peat; next

followed the ore, and then the  limestone.  The use of charcoal was gradually given up as the art of  smelting

with coke and brays improved, most probably aided by the  increased power of the furnaceblast, until at

length we find it  entirely discontinued. 

The castings of Coalbrookdale gradually acquired a reputation, and  the trade of Abraham Darby continued to

increase until the date of  his death, which occurred at Madeley Court in 1717.  His sons were too  young at the

time to carry on the business which he had so  successfully started, and several portions of the works were

sold at  a serious sacrifice.  But when the sons had grown up to manhood, they  too entered upon the business


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of ironfounding; and Abraham Darby's  son and grandson, both of the same name, largely extended the

operations of the firm, until Coalbrookdale, or, as it was popularly  called, "Bedlam," became the principal

seat of one of the most  important branches of the iron trade. 

There seems to be some doubt as to the precise time when pitcoal  was  first regularly employed at

Coalbrookdale in smelting the ore.  Mr.  Scrivenor says, "pitcoal was first used by Mr. Abraham Darby, in  his

furnace at Coalbrookdale, in 1713;"* 

[footnote...

History of the Iron Trade, p. 56.

...] 

but we can find no confirmation of this statement in the records of  the Company.  It is probable that Mr.

Darby used raw coal, as was done  in the Forest of Dean at the same time,* 

[footnote...

See Mr. Powle's account of the Iron Works in the Forest of Dean

(16778), in the Philosophical Transactions, vol. ii. p. 418, where

he says, "After they have pounded their ore, their first work is to

calcine it, which is done in kilns, much after the fashion of

ordinary limekilns, These they fill up to the top with coal and ore,

stratum super stratum, until it be full; and so setting fire to the

bottom, they let it burn till the coal be wasted, and then renew the

kilns with fresh ore and coal, in the same manner as before.  This is

done without fusion of the metal, and serves to consume the more

drossy parts of the ore and to make it friable."  The writer then

describes the process of smelting the ore mixed with cinder in the

furnaces, where, he says, the fuel is "always of charcoal."  "Several

attempts," he adds, "have been made to introduce the use of seacoal

in these works instead of charcoal, the former being to be had at an

easier rate than the latter; but hitherto they have proved

ineffectual, the workmen finding by experience that a seacoal fire,

how vehement soever, will not penetrate the most fixed parts of the

ore, and so leaves much of the metal unmelted"

...] 

in the process of calcining the ore; but it would appear from his own  Memoranda that coke only was used in

the process of smelting.  We  infer from other circumstances that pitcoal was not employed for the  latter

purpose until a considerably later period.  The merit of its  introduction, and its successful use in

ironsmelting, is due to Mr.  Richard Ford, who had married a daughter of Abraham Darby, and  managed the

Coalbrookdale works in 1747.  In a paper by the Rev. Mr.  Mason, Woodwardian Professor at Cambridge,

given in the  'Philosophical Transactions' for that year,* 

[footnote...

Phil.  Trans.  vol. xliv. 305.

...] 

the first account of its successful  employment is stated as follows:   "Several attempts have been made  to

run ironore with pitcoal:  he (Mr.Mason) thinks it has not  succeeded anywhere, as we have had no  account

of its being practised;  but Mr. Ford, of Coalbrookdale in  Shropshire, from ironore and coal,  both got in the

same dale, makes  iron brittle or tough as he pleases,  there being cannon thus cast so  soft as to bear turning

like  wroughtiron."  Most probably, however,  it was not until the time of  Richard Reynolds, who succeeded

Abraham  Darby the second in the  management of the works in 1757, that pitcoal  came into large and

regular use in the blastingfurnaces as well as  the fineries of  Coalbrookdale. 


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Richard Reynolds was born at Bristol in 1735.  His parents, like  the  Darbys, belonged to the Society of

Friends, and he was educated in  that persuasion.  Being a spirited, lively youth, the "old Adam"  occasionally

cropped out in him; and he is even said, when a young  man, to have been so much fired by the heroism of the

soldier's  character that he felt a strong desire to embrace a military career;  but this feeling soon died out, and

he dropped into the sober and  steady rut of the Society.  After serving an apprenticeship in his  native town, he

was sent to Coalbrookdale on a mission of business,  where he became acquainted with the Darby family, and

shortly after  married Hannah, the daughter of Abraham the second.  He then entered  upon the conduct of the

iron and coal works at Ketley and Horsehay,  where he resided for six years, removing to Coalbrookdale in

1763, to  take charge of the works there, on the death of his fatherinlaw. 

By the exertions and enterprise of the Darbys, the Coalbrookdale  Works had become greatly enlarged, giving

remunerative employment to  a large and increasing population.  The firm had extended their  operations far

beyond the boundaries of the Dale:  they had  established foundries at London, Bristol, and Liverpool, and

agencies  at Newcastle and Truro for the disposal of steamengines and other  iron machinery used in the deep

mines of those districts.  Watt had  not yet perfected his steamengine; but there was a considerable  demand

for pumpingengines of Newcomen's construction, many of which  were made at the Coalbrookdale Works.

The increasing demand for iron  gave an impetus to coalmining, which in its turn stimulated  inventors in

their improvement of the power of the steamengine; for  the coal could not be worked quickly and

advantageously unless the  pits could be kept clear of water.  Thus one invention stimulates  another; and when

the steamengine had been perfected by Watt, and  enabled powerfulblowing apparatus to be worked by its

agency, we  shall find that the production of iron by means of pitcoal being  rendered cheap and expeditious,

soon became enormously increased. 

We are informed that it was while Richard Reynolds had charge of  the  Coalbrookdale works that a further

important improvement was  effected  in the manufacture of iron by pitcoal.  Up to this time the  conversion of

crude or cast iron into malleable or bar iron had been  effected entirely by means of charcoal.  The process was

carried on in  a fire called a finery, somewhat like that of a smith's forge; the  iron being exposed to the blast of

powerful bellows, and in constant  contact with the fuel.  In the first process of fusing the ironstone,  coal had

been used for some time with increasing success; but the  question arose, whether coal might not also be used

with effect in  the second or refining stage.  Two of the foremen, named Cranege,  suggested to Mr. Reynolds

that this might be performed in what is  called a reverberatory furnace,* 

[footnote...

Reverberatory, so called because the flame or current of heated gases

from the fuel is caused to be reverberated or reflected down upon the

substance under operation before passing into the chimney.  It is

curious that Rovenson, in his Treatise of Metallica of 1613,

describes a reverberatory furnace in which iron was to be smelted by

pitcoal, though it does not appear that he succeeded in perfecting

his invention.  Dr. Percy, in his excellent work on Metallurgy, thus

describes a reverberatory furnace:   "It consists essentially of

three partsa fireplace at one end, a stack or chimney at the other,

and a bed between both on which the matter is heated.  The fireplace

is separated from the bed by a low partition wall called the

firebridge, and both are covered by an arched roof which rises from

the end wall of the fireplace and gradually dips toward the furthest

end of the bed connected with the stack.  On one or both sides of the

bed, or at the end near the stack, may be openings through which the

ore spread over the surface of the bed may be stirred about and

exposed to the action of the air.  The matter is heated in such a

furnace by flame, and is kept from contact with the solid fuel.  The

flame in its course from the fireplace to the stack is reflected

downwards or REVERBERATED on the matter beneath, whence the name

REVERBERATORY furnace."

...] 


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in which the iron should not mix with the coal, but be heated solely  by the flame.  Mr. Reynolds greatly

doubted the feasibility of the  operation, but he authorized the Cranege, to make an experiment of  their

process, the result of which will be found described in the  following extract of a letter from Mr. Reynolds to

Mr. Thomas Goldney  of Bristol, dated "Coalbrookdale, 25th April, 1766 ":   

....  "I come now to what I think a matter of very great  consequence.  It is some time since Thos. Cranege, who

works at  Bridgenorth Forge,  and his brother George, of the Dale, spoke to me  about a notion they  had

conceived of making bar iron without wood  charcoal.  I told them,  consistent with the notion I had adopted in

common with all others I  had conversed with, that I thought it  impossible, because the  vegetable salts in the

charcoal being an  alkali acted as an absorbent  to the sulphur of the iron, which  occasions the redshort

quality of  the iron, and pit coal abounding  with sulphur would increase it.  This  specious answer, which would

probably have appeared conclusive to  most, and which indeed was what I  really thought, was not so to them.

They replied that from the  observations they had made, and repeated  conversations together, they  were both

firmly of opinion that the  alteration from the quality of  pig iron into that of bar iron was  effected merely by

heat, and if I  would give them leave, they would  make a trial some day.  I consented,  but, I confess, without

any great  expectation of their success; and so  the matter rested some weeks,  when it happening that some

repairs had  to be done at Bridgenorth,  Thomas came up to the Dale, and, with his  brother, made a trial in

Thos. Tilly's airfurnace with such success  as I thought would  justify the erection of a small airfurnace at

the  Forge for the more  perfectly ascertaining the merit of the invention.  This was  accordingly done, and a

trial of it has been made this week,  and the  success has surpassed the most sanguine expectations.  The  iron

put  into the furnace was old Bushes, which thou knowest are  always made  of hard iron, and the iron drawn

out is the toughest I  ever saw.  A  bar 1 1/4 inch square, when broke, appears to have very  little cold  short in it.

I look upon it as one of the most important  discoveries  ever made, and take the liberty of recommending thee

and  earnestly  requesting thou wouldst take out a patent for it  immediately....  The  specification of the

invention will be comprised  in a few words, as  it will only set forth that a reverberatory furnace  being built of

a  proper construction, the pig or cast iron is put into  it, and without  the addition of anything else than

common raw pit  coal, is converted  into good malleable iron, and, being taken redhot  from the  reverberatory

furnace to the forge hammer, is drawn out into  bars of  various shapes and sizes, according to the will of the

workmen." 

Mr. Reynolds's advice was implicitly followed.  A patent was  secured  in the name of the brothers Cranege,

dated the 17th June,  1766; and  the identical words in the above letter were adopted in the  specification as

descriptive of the process.  By this method of  puddling, as it is termed, the manufacturer was thenceforward

enabled  to produce iron in increased quantity at a large reduction in price;  and though the invention of the

Craneges was greatly improved upon by  Onions, and subsequently by Cort, there can be no doubt as to the

originality and the importance of their invention.  Mr. Tylor states  that he was informed by the son of Richard

Reynolds that the wrought  iron made at Coalbrookdale by the Cranege process "was very good,  quite tough,

and broke with a long, bright, fibrous fracture:  that  made by Cort afterwards was quite different."* 

[footnote...

Mr. TYLOR on Metal WorkReports on the Paris Exhibition of 1855.

Part II. 182.  We are informed by Mr. Reynolds of Coeddu, a grandson

of Richard Reynolds, that "on further trials many difficulties arose.

The bottoms of the furnaces were destroyed by the heat, and the

quality of the iron varied.  Still, by a letter dated May, 1767, it

appears there had been sold of iron made in the new way to the value

of 247L. 14s. 6d."

...] 

Though Mr. Reynolds's generosity to the Craneges is apparent; in the  course which he adopted in securing for

them a patent for the  invention in their own names, it does not appear to have proved of  much advantage to

them; and they failed to rise above the rank which  they occupied when their valuable discovery was patented.


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This,  however, was no fault of Richard Reynolds, but was mainly  attributable to the circumstance of other

inventions in a great  measure superseding their process, and depriving them of the benefits  of their ingenuity. 

Among the important improvements introduced by Mr. Reynolds while  managing the Coalbrookdale Works,

was the adoption by him for the  first time of iron instead of wooden rails in the tramroads along  which coal

and iron were conveyed from one part of the works to  another, as well as to the loadingplaces along the

river Severn.  He  observed that the wooden rails soon became decayed, besides being  liable to be broken by

the heavy loads passing over them, occasioning  much loss of time, interruption to business, and heavy

expenses in  repairs.  It occurred to him that these inconveniences would be  obviated by the use of rails of

castiron; and, having tried an  experiment with them, it answered so well, that in 1767 the whole of  the

wooden rails were taken up and replaced by rails of iron.  Thus  was the era of iron railroads fairly initiated at

Coalbrookdale, and  the example of Mr. Reynolds was shortly after followed on all the  tramroads throughout

the Country. 

It is also worthy of note that the first iron bridge ever erected  was  cast and made at the Coalbrookdale

Worksits projection as well  as  its erection being mainly due to the skill and enterprise of  Abraham  Darby

the third.  When but a young man, he showed indications  of that  sagacity and energy in business which

seemed to be hereditary  in his  family.  One of the first things he did on arriving at man's  estate  was to set on

foot a scheme for throwing a bridge across the  Severn  at Coalbrookdale, at a point where the banks were

steep and  slippery,  to accommodate the large population which had sprung up  along both  banks of the river.

There were now thriving iron, brick,  and pottery  works established in the parishes of Madeley and Broseley;

and the  old ferry on the Severn was found altogether inadequate for  ready  communication between one bank

and the other.  The want of a  bridge  had long been felt, and a plan of one had been prepared during  the  life

time of Abraham Darby the second; but the project was  suspended  at his death.  When his son came of age, he

resolved to take  up his  father's dropped scheme, and prosecute it to completion, which  he  did.  Young Mr.

Darby became lord of the manor of Madeley in 1776,  and  was the owner of onehalf of the ferry in right of

his lordship.  He  was so fortunate as to find the owner of the other or Broseley  half  of the ferry equally

anxious with himself to connect the two  banks of  the river by means of a bridge.  The necessary powers were

accordingly  obtained from Parliament, and a bridge was authorized to  be built "of  castiron, stone, brick, or

timber."  A company was  formed for the  purpose of carrying out the project, and the shares  were taken by the

adjoining owners, Abraham Darby being the principal  subscriber.* 

[footnote...

Among the other subscribers were the Rev. Mr. Harris, Mr. Jennings,

and Mr. John Wilkinson, an active promoter of the scheme, who gave

the company the benefit of his skill and experience when it was

determined to construct the bridge of iron.  For an account of John

Wilkinson see Lives of the Engineers, vol. ii. 337, 356.  In the

description of the first iron bridge given in that work we have, it

appears, attributed rather more credit to Mr. Wilkinson than he is

entitled to.  Mr. Darby was the most active promoter of the scheme,

and had the principal share in the design.  Wilkinson nevertheless was

a man of great energy and originality.  Besides being the builder of

the first iron ship, he was the first to invent, for James Watt, a

machine that would bore a tolerably true cylinder.  He afterwards

established iron works in France, and Arthur Young says, that "until

that wellknown English manufacturer arrived, the French knew nothing

of the art of casting cannon solid and then boring them" (Travels in

France, 4to. ed. London, 1792, p.90).  Yet England had borrowed her

first cannonmaker from France in the person of Peter Baude, as

described in chap. iii.  Wilkinson is also said to have invented a

kind of hotblast, in respect of which various witnesses gave

evidence on the trial of Neilson's patent in 1839; but the invention

does not appear to have been perfected by him.

...] 


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The construction of a bridge of iron was an entirely new idea.  An  attempt had indeed been made at Lyons, in

France, to construct such a  bridge more than twenty years before; but it had entirely failed, and  a bridge of

timber was erected instead.  It is not known whether the  Coalbrookdale masters had heard of that attempt; but,

even if they  had, it could have been of no practical use to them. 

Mr. Pritchard, an architect of Shrewsbury, was first employed to  prepare a design of the intended structure,

which is still preserved.  Although Mr. Pritchard proposed to introduce castiron in the arch of  the bridge,

which was to be of 120 feet span, it was only as a sort  of key, occupying but a few feet at the crown of the

arch.  This  sparing use of cast iron indicates the timidity of the architect in  dealing with the new materialhis

plan exhibiting a desire to effect  a compromise between the tried and the untried in  bridgeconstruction.  But

the use of iron to so limited an extent, and  in such a part of the structure, was of more than questionable

utility; and if Mr. Pritchard's plan had been adopted, the problem of  the iron bridge would still have remained

unsolved. 

The plan, however, after having been duly considered, was  eventually  set aside, and another, with the entire

arch of castiron,  was  prepared under the superintendence of Abraham Darby, by Mr. Thomas  Gregory, his

foreman of pattemmakers.  This plan was adopted, and  arrangements were forthwith made for carrying it

into effect.  The  abutments of the bridge were built in 17778, during which the  castings were made at the

foundry, and the ironwork was successfully  erected in the course of three months.  The bridge was opened for

traffic in 1779, and proved a most serviceable structure.  In 1788 the  Society of Arts recognised Mr. Darby's

merit as its designer and  erector by presenting him with their gold medal; and the model of the  bridge is still

to be seen in the collection of the Society.  Mr.  Robert Stephenson has said of the structure:  " If we consider

that  the manipulation of castiron was then completely in its infancy, a  bridge of such dimensions was

doubtless a bold as well as an original  undertaking, and the efficiency of the details is worthy of the  boldness

of the conception."* 

[footnote...

Encyclopaedia Britannica, 8th ed. Art.  "Iron Bridges."

...] 

Mr. Stephenson adds that from a defect in the construction the  abutments were thrust inwards at the

approaches and the ribs  partially fractured.  We are, however, informed that this is a  mistake, though it does

appear that the apprehension at one time  existed that such an accident might possibly occur. 

To remedy the supposed defect, two small land arches were, in the  year 1800, substituted for the stone

approach on the Broseley side of  the bridge.  While the work was in progress, Mr. Telford, the  wellknown

engineer, carefully examined the bridge, and thus spoke of  its condition at the time:   "The great

improvement of erecting upon  a navigable river a bridge of castiron of one arch only was first  put in

practice near Coalbrookdale.  The bridge was executed in 1777  by Mr. Abraham Darby, and the ironwork is

now quite as perfect as  when it was first put up.  Drawings of this bridge have long been  before the public,

and have been much and justly admired."* 

[footnote...

PLYMLEY, General View of the Agriculture of Shropshire.

...] 

A Coalbrookdale correspondent, writing in May, 1862, informs us that  "at the present time the bridge is

undergoing repair; and, special  examination having been made, there is no appearance either that the

abutments have moved, or that the ribs have been broken in the centre  or are out of their proper right line.

There has, it is true, been a  strain on the land arches, and on the roadway plates, which, however,  the main

arch has been able effectually to resist." 


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The bridge has now been in profitable daily use for upwards of  eighty  years, and has during that time proved

of the greatest  convenience to  the population of the district.  So judicious was the  selection of its  site, and so

great its utility, that a thriving town  of the name of  Ironbridge has grown up around it upon what, at the  time

of its  erection, was a nameless part of "the waste of the manor  of Madeley."  And it is probable that the bridge

will last for  centuries to come.  Thus, also, was the use of iron as an important  material in  bridgebuilding

fairly initiated at Coalbrookdale by  Abraham Darby,  as the use of iron rails was by Richard Reynolds.  We

need scarcely  add that since the invention and extensive adoption of  railway  locomotion, the employment of

iron in various forms in railway  and  bridge structures has rapidly increased, until iron has come to be

regarded as the very sheetanchor of the railway engineer. 

In the mean time the works at Coalbrookdale had become largely  extended.  In 1784, when the government of

the day proposed to levy a  tax on pitcoal, Richard Reynolds strongly urged upon Mr. Pitt, then  Chancellor

of the Exchequer, as well as on Lord Gower, afterwards  Marquis of Stafford, the impolicy of such a tax.  To

the latter he  represented that large capitals had been invested in the iron trade,  which was with difficulty

carried on in the face of the competition  with Swedish and Russian iron.  At Coalbrookdale, sixteen "fire

engines," as steam engines were first called, were then at work,  eight blastfurnaces and nine forges, besides

the air furnaces and  mills at the foundry, which, with the levels, roads, and more than  twenty miles of iron

railways, gave employment to a very large number  of people.  "The advancement of the iron trade within

these few  years," said he, "has been prodigious.  It was thought, and justly,  that the making of pigiron with

pit coal was a great acquisition to  the country by saving the wood and supplying a material to  manufactures,

the production of which, by the consumption of all the  wood the country produced, was formerly unequal to

the demand, and  the nail trade, perhaps the most considerable of any one article of  manufactured iron, would

have been lost to this country had it not  been found practicable to make nails of iron made with pit coal.  We

have now another process to attempt, and that is to make BAR IRON  with pit coal; and it is for that purpose

we have made, or rather are  making, alterations at Donnington Wood,  Ketley, and elsewhere, which  we

expect to complete in the present year, but not at a less expense  than twenty thousand pounds, which will be

lost to us, and gained by  nobody, if this tax is laid upon our coals."  He would not, however,  have it

understood that he sought for any PROTECTION for the homemade  iron, notwithstanding the lower prices of

the foreign article.  "From  its most imperfect state as pigiron," he observed to Lord Sheffield,  "to its highest

finish in the regulating springs of a watch, we have  nothing to fear if the importation into each country should

be  permitted without duty."  We need scarcely add that the subsequent  history of the iron trade abundantly

justified these sagacious  anticipations of Richard Reynolds. 

He was now far advanced in years.  His business had prospered, his  means were ample, and he sought

retirement.  He did not desire to  possess great wealth, which in his opinion entailed such serious

responsibilities upon its possessor; and he held that the  accumulation of large property was more to be

deprecated than  desired.  He therefore determined to give up his shares in the  ironworks at Ketley to his sons

William and Joseph, who continued to  carry them on.  William was a man of eminent ability, well versed in

science, and an excellent mechanic.  He introduced great improvements  in the working of the coal and iron

mines, employing new machinery  for the purpose, and availing himself with much ingenuity of the

discoveries then being made in the science of chemistry.  He was also  an inventor, having been the first to

employ (in 1788) inclined  planes, consisting of parallel railways, to connect and work canals  of different

levels,an invention erroneously attributed to Fulton,  but which the latter himself acknowledged to belong

to William  Reynolds.  In the first chapter of his 'Treatise on Canal Navigation,'  published in 1796, Fulton

says:   "As local prejudices opposed the  Duke of Bridgewater's canal in the first instance, prejudices

equally  strong as firmly adhered to the principle on which it was  constructed; and it was thought impossible

to lead one through a  country, or to work it to any advantage, unless by locks and boats of  at least

twentyfive tons, till the genius of Mr. William Reynolds,  of Ketley, in Shropshire, stepped from the

accustomed path,  constructed the first inclined plane, and introduced boats of five  tons.  This, like the Duke's

canal, was deemed a visionary project,  and particularly by his Grace, who was partial to locks; yet this is  also

introduced into practice, and will in many instances supersede  lock canals."  Telford, the engineer, also


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gracefully acknowledged the  valuable assistance he received from William Reynolds in planning the  iron

aqueduct by means of which the Ellesmere Canal was carried over  the Pont Cysylltau, and in executing the

necessary castings for the  purpose at the Ketley foundry. 

The future management of his extensive ironworks being thus placed  in  able hands, Richard Reynolds finally

left Coalbrookdale in 1804,  for  Bristol, his native town, where he spent the remainder of his life  in  works of

charity and mercy.  Here we might leave the subject, but  cannot refrain from adding a few concluding words

as to the moral  characteristics of this truly good man.  Though habitually religious,  he was neither demure nor

morose, but cheerful, gay, and humorous.  He  took great interest in the pleasures of the young people about

him,  and exerted himself in all ways to promote their happiness.  He was  fond of books, pictures, poetry, and

music, though the indulgence of  artistic tastes is not thought becoming in the Society to which he  belonged.

His love for the beauties of nature amounted almost to a  passion, and when living at The Bank, near Ketley, it

was his great  delight in the summer evenings to retire with his pipe to a rural  seat commanding a full view of

the Wrekin, the Ercall Woods, with  Cader Idris and the Montgomeryshire hills in the distance, and watch  the

sun go down in the west in his glory.  Once in every year he  assembled a large party to spend a day with him

on the Wrekin, and  amongst those invited were the principal clerks in the company's  employment, together

with their families.  At Madeley, near  Coalbrookdale, where he bought a property, he laid out, for the  express

use of the workmen, extensive walks through the woods on  Lincoln Hill, commanding beautiful views.  They

were called "The  Workmen's Walks," and were a source of great enjoyment to them and  their families,

especially on Sunday afternoons. 

When Mr. Reynolds went to London on business, he was accustomed to  make a round of visits, on his way

home, to places remarkable for  their picturesque beauty, such as Stowe, Hagley Park, and the  Leasowes.

After a visit to the latter place in 1767, he thus, in a  letter to his friend John Maccappen, vindicated his love

for the  beautiful in nature:   "I think it not only lawful but expedient to  cultivate a disposition to be pleased

with the beauties of nature, by  frequent indulgences for that purpose.  The mind, by being continually  applied

to the consideration of ways and means to gain money,  contracts an indifferency if not an insensibility to the

profusion of  beauties which the benevolent Creator has impressed upon every part  of the material creation.  A

sordid love of gold, the possession of  what gold can purchase, and the reputation of being rich, have so

depraved the finer feelings of some men, that they pass through the  most delightful grove, filled with the

melody of nature, or listen to  the murmurings of the brook in the valley, with as little pleasure  and with no

more of the vernal delight which Milton describes, than  they feel in passing through some obscure alley in a

town." 

When in the prime of life, Mr. Reynolds was an excellent rider,  performing all his journeys on horseback.  He

used to give a ludicrous  account of a race he once ran with another youth, each having a lady  seated on a

pillion behind him; Mr. Reynolds reached the goal first,  but when he looked round he found that he had lost

his fair  companion, who had fallen off in the race! On another occasion he had  a hard run with Lord Thurlow

during a visit paid by the latter to the  Ketley IronWorks.  Lord Thurlow pulled up his horse first, and

observed, laughing, "I think, Mr. Reynolds, this is probably the  first time that ever a Lord Chancellor rode a

race with a Quaker!"  But a stranger rencontre was one which befel Mr. Reynolds on  Blackheath.  Though he

declined Government orders for cannon, he seems  to have had a secret hankering after the "pomp and

circumstance" of  military life.  At all event's he was present on Blackheath one day  when George III. was

reviewing some troops.  Mr. Reynold's horse, an  old trooper, no sooner heard the sound of the trumpet than he

started  off at full speed, and made directly for the group of officers before  whom the troops were defiling.

Great was the surprise of the King  when he saw the Quaker draw up alongside of him, but still greater,

perhaps, was the confusion of the Quaker at finding himself in such  company. 

During the later years of his life, while living at Bristol, his  hand  was in every good work; and it was often

felt where it was not  seen.  For he carefully avoided ostentation, and preferred doing his  good in  secret.  He

strongly disapproved of making charitable bequests  by  will, which he observed in many cases to have been


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the foundation  of  enormous abuses, but held it to be the duty of each man to do all  the  possible good that he

could during his lifetime.  Many were the  instances of his princely, though at the time unknown, munificence.

Unwilling to be recognised as the giver of large sums, he employed  agents to dispense his anonymous

benefactions.  He thus sent 20,000L.  to London to be distributed during the distress of 1795.  He had four

almoners constantly employed in Bristol, finding out cases of  distress, relieving them, and presenting their

accounts to him  weekly, with details of the cases relieved.  He searched the debtors'  prisons, and where, as

often happened, deserving but unfortunate men  were found confined for debt, he paid the claims against them

and  procured their release.  Such a man could not fail to be followed with  blessings and gratitude; but these he

sought to direct to the Giver  of all Good.  "My talent," said he to a friend, "is the meanest of all  talentsa

little sordid dust; but as the man in the parable who had  but one talent was held accountable, I also am

accountable for the  talent that I possess, humble as it is, to the great Lord of all."  On  one occasion the case of

a poor orphan boy was submitted to him,  whose parents, both dying young, had left him destitute, on which

Mr.  Reynolds generously offered to place a sum in the names of trustees  for his education and maintenance

until he could be apprenticed to a  business.  The lady who represented the case was so overpowered by the

munificence of the act that she burst into tears, and, struggling to  express her gratitude, concluded

with"and when the dear child is  old enough, I will teach him to thank his benefactor."  "Thou must  teach

him to look higher," interrupted Reynolds:  "Do we thank the  clouds for rain? When the child grows up, teach

him to thank Him who  sendeth both the clouds and the rain."  Reynolds himself deplored his  infirmity of

temper, which was by nature hasty; and, as his  benevolence was known, and appeals were made to him at all

times,  seasonable and unseasonable, he sometimes met them with a sharp word,  which, however, he had

scarcely uttered before he repented of it:  and  he is known to have followed a poor woman to her home and

ask  forgiveness for having spoken hastily in answer to her application  for help. 

This "great good man" died on the l0th of September, 1816, in the  81st year of his age.  At his funeral the poor

of Bristol were the  chief mourners.  The children of the benevolent societies which he had  munificently

supported during his lifetime, and some of which he had  founded, followed his body to the grave.  The

procession was joined by  the clergy and ministers of all denominations, and by men of all  classes and

persuasions.  And thus was Richard Reynolds laid to his  rest, leaving behind him a name full of good odour,

which will long  be held in grateful remembrance by the inhabitants of Bristol. 

CHAPTER VI. INVENTION OF CAST STEELBENJAMIN HUNTSMAN.

"It may be averred that as certainly as the age of iron superseded

that of bronze, so will the age of steel reign triumphant over

iron." HENRY BESSEMER.

"Aujourd'hui la revolution que devait amener en GrandeBretagne la

memorable decouverte de Benjamin Huntsman est tout a fait

accomplie, et chaque jour les consequetces sen feront plus vivement

sentir sur le confinent."LE PLAY, Sur la Fabricatio n de l' Acier

en Yorkshire.

Iron, besides being used in various forms as bar and cast iron, is  also used in various forms as bar and cast

steel; and it is  principally because of its many admirable qualities in these latter  forms that iron maintains its

supremacy over all the other metals. 

The process of converting iron into steel had long been known among  the Eastern nations before it was

introduced into Europe.  The Hindoos  were especially skilled in the art of making steel, as indeed they  are to

this day; and it is supposed that the tools with which the  Egyptians covered their obelisks and temples of

porphyry and syenite  with hieroglyphics were made of Indian steel, as probably no other  metal was capable

of executing such work.  The art seems to have been  well known in Germany in the Middle Ages, and the

process is on the  whole very faithfully described by Agricola in his great work on  Metallurgy.* 


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[footnote...

AGRICOLA, De Re Metallica.  Basle, 1621.

...] 

England then produced very little steel, and was mainly dependent for  its supply of the article upon the

continental makers. 

From an early period Sheffield became distinguished for its  manufacture of iron and steel into various useful

articles.  We find  it mentioned in the thirteenth century as a place where the best  arrowheads were made,the

Earl of Richmond owing his success at the  battle of Bosworth partly to their superior length, sharpness, and

finish.  The manufactures of the town became of a more pacific  character in the following centuries, during

which knives, tools, and  implements of husbandry became the leading articles. 

Chaucer's reference to the 'Sheffield thwytel' (or caseknife) in  his  Canterbury Tales, written about the end of

the fourteenth century,  shows that the place had then become known for its manufacture of  knives.  In 1575

we find the Earl of Shrewsbury presenting to his  friend Lord Burleigh "a case of Hallamshire whittells, being

such  fruites as his pore cuntrey affordeth with fame throughout the  realme."  Fuller afterwards speaks of the

Sheffield knives as "for  common use of the country people," and he cites an instance of a  knave who cozened

him out of fourpence for one when it was only worth  a penny. 

In 1600 Sheffield became celebrated for its tobaccoboxes and  Jew'sharps.  The town was as yet of small

size and population; for  when a survey of it was made in 1615 it was found to contain not more  than 2207

householders, of whom onethird, or 725, were "not able to  live without the charity of their neighbours:  these

are all Begging  poor."* 

[footnote...

The Rev. JOSEPH HUNTER, History of Hallamshire.

...] 

It must, however, have continued its manufacture of knives; for we  find that the knife with which Felton

stabbed the Duke of Buckingham  at Portsmouth in 1628 was traced to Sheffield.  The knife was left  sticking

in the duke's body, and when examined was found to bear the  Sheffield corporation mark.  It was ultimately

ascertained to have  been made by one Wild, a cutler, who had sold the knife for tenpence  to Felton when

recruiting in the town.  At a still later period, the  manufacture of clasp or spring knives was introduced into

Sheffield  by Flemish workmen.  Harrison says this trade was begun in 1650.  The  claspknife was commonly

known in the North as a jocteleg.  Hence  Burns, describing the famous article treasured by Captain Grose the

antiquarian, says that 

     "It was a faulding jocteleq,

      Or langkail gully;"

the word being merely a corruption of Jacques de Liege, a famous  foreign cutler, whose knives were as well

known throughout Europe as  those of Rogers or Mappin are now.  Scythes and sickles formed other  branches

of manufacture introduced by the Flemish artisans, the  makers of the former principally living in the parish of

Norton,  those of the latter in Eckington. 

Many improvements were introduced from time to time in the material  of which these articles were made.

Instead of importing the German  steel, as it was called, the Sheffield manufacturers began to make it

themselves, principally from Dannemora iron imported from Sweden.  The  first English manufacturer of the

article was one Crowley, a  Newcastle man; and the Sheffield makers shortly followed his example.  We may

here briefly state that the ordinary method of preparing this  valuable material of manufactures is by exposing

iron bars, placed in  contact with roughlygranulated charcoal, to an intense heat,the  process lasting for

about a week, more or less, according to the  degree of carbonization required.  By this means, what is called


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BLISTERED STEEL is produced, and it furnishes the material out of  which razors, files, knives, swords, and

various articles of hardware  are manufactured.  A further process is the manufacture of the metal  thus treated

into SHEAR STEEL, by exposing a fasciculus of the  blistered steel rods, with sand scattered over them for

the purposes  of a flux, to the heat of a windfurnace until the whole mass becomes  of a welding heat, when it

is taken from the fire and drawn out under  a forgehammer,the process of welding being repeated, after

which  the steel is reduced to the required sizes.  The article called FAGGOT  steel is made after a somewhat

similar process. 

But the most valuable form in which steel is now used in the  manufactures of Sheffield is that of caststeel,

in which iron is  presented in perhaps its very highest state of perfection.  Caststeel  consists of iron united to

carbon in an elastic state together with a  small portion of oxygen; whereas crude or pig iron consists of iron

combined with carbon in a material state.* 

[footnote...

MUSHET, Papers On Iron and Steel.

...] 

chief merits of caststeel consist in its possessing great cohesion  and closeness of grain, with an astonishing

degree of tenacity and  flexibility, qualities which render it of the highest value in all  kinds of tools and

instruments where durability, polish, and fineness  of edge are essential requisites.  It is to this material that we

are  mainly indebted for the exquisite cutting instrument of the surgeon,  the chisel of the sculptor, the steel

plate on which the engraver  practises his art, the cutting tools employed in the various  processes of skilled

handicraft, down to the common saw or the axe  used by the backwoodsman in levelling the primeval forest. 

The invention of caststeel is due to Benjamin Huntsman, of  Attercliffe, near Sheffield.  M. Le Play,

Professor of Metallurgy in  the Royal School of Mines of France, after making careful inquiry and  weighing

all the evidence on the subject, arrived at the conclusion  that the invention fairly belongs to Huntsman.  The

French professor  speaks of it as a "memorable discovery," made and applied with  admirable perseverance;

and he claims for its inventor the  distinguished merit of advancing the steel manufactures of Yorkshire  to the

first rank, and powerfully contributing to the establishment  on a firm foundation of the industrial and

commercial supremacy of  Great Britain.  It is remarkable that a French writer should have been  among the

first to direct public attention to the merits of this  inventor, and to have first published the few facts known as

to his  history in a French Government Report,showing the neglect which men  of this class have heretofore

received at home, and the much greater  esteem in which they are held by scientific foreigners.* 

[footnote...

M. Le Play's two elaborate and admirable reports on the manufacture

of steel, published in the Annales des Mines, vols. iii. and ix., 4th

series, are unique of their kind, and have as yet no counterpart in

English literature.  They are respectively entitled 'Memoire sur la

Fabrication de l'Acier en Yorkshire,' and 'Memoire sur le

Fabrication et le Commerce des Fers a Acier dans le Nord de

l'Europe.'

...] 

Le Play, in his enthusiastic admiration of the discoverer of so  potent a metal as caststeel, paid a visit to

Huntsman's grave in  Atterclifle Churchyard, near Sheffield, and from the inscription on  his tombstone recites

the facts of his birth, his death, and his  brief history.  With the assistance of his descendants, we are now

enabled to add the following record of the life and labours of this  remarkable but almost forgotten man. 

Benjamin Huntsman was born in Lincolnshire in the year 1704.  His  parents were of German extraction, and

had settled in this country  only a few years previous to his birth.  The boy being of an ingenious  turn, was

bred to a mechanical calling; and becoming celebrated for  his expertness in repairing clocks, he eventually set


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up in business  as a clock maker and mender in the town of Doncaster.  He also  undertook various other kinds

of metal work, such as the making and  repairing of locks, smokejacks, roastingjacks, and other articles

requiring mechanical skill.  He was remarkably shrewd, observant,  thoughtful, and practical; so much so that

he came to be regarded as  the "wise man" of his neighbourhood, and was not only consulted as to  the repairs

of machinery, but also of the human frame.  He practised  surgery with dexterity, though after an empirical

fashion, and was  held in especial esteem as an oculist.  His success was such that his  advice was sought in

many surgical diseases, and he was always ready  to give it, but declined receiving any payment in return. 

In the exercise of his mechanical calling, he introduced several  improved tools, but was much hindered by the

inferior quality of the  metal supplied to him, which was common German steel.  He also  experienced

considerable difficulty in finding a material suitable  for the springs and pendulums of his clocks.  These

circumstances  induced him to turn his attention to the making of a better kind of  steel than was then

procurable, for the purposes of his trade.  His  first experiments were conducted at Doncaster;* 

[footnote...

There are several clocks still in existence in the neighbourhood of

Doncaster made by Benjamin Huntsman; and there is one in the

possession of his grandson, with a pendulum made of caststeel.  The

manufacture of a pendulum of such a material at that early date is

certainly curious; its still perfect spring and elasticity showing

the scrupulous care with which it had been made.

...] 

but as fuel was difficult to be had at that place, he determined, for  greater convenience, to remove to the

neighbourhood of Sheffield,  which he did in 1740.  He first settled at Handsworth, a few miles to  the south of

that town, and there pursued his investigations in  secret.  Unfortunately, no records have been preserved of the

methods  which he adopted in overcoming the difficulties he had necessarily to  encounter.  That they must

have been great is certain, for the process  of manufacturing caststeel of a firstrate quality even at this day

is of a most elaborate and delicate character, requiring to be  carefully watched in its various stages.  He had

not only to discover  the fuel and flux suitable for his purpose, but to build such a  furnace and make such a

crucible as should sustain a heat more  intense than any then known in metallurgy.  Ingotmoulds had not yet

been cast, nor were there hoops and wedges made that would hold them  together, nor, in short, were any of

those materials at his disposal  which are now so familiar at every meltingfurnace. 

Huntsman's experiments extended over many years before the desired  result was achieved.  Long after his

death, the memorials of the  numerous failures through which he toilsomely worked his way to  success, were

brought to light in the shape of many hundredweights of  steel, found buried in the earth in different places

about his  manufactory.  From the number of these wrecks of early experiments, it  is clear that he had worked

continuously upon his grand idea of  purifying the raw steel then in use, by melting it with fluxes at an  intense

heat in closed earthen crucibles.  The buried masses were  found in various stages of failure, arising from

imperfect melting,  breaking of crucibles, and bad fluxes; and had been hid away as so  much spoiled steel of

which nothing could be made.  At last his  perseverance was rewarded, and his invention perfected; and though

a  hundred years have passed since Huntsman's discovery, the description  of fuel (coke) which he first applied

for the purpose of melting the  steel, and the crucibles and furnaces which he used, are for the most  part

similar to those in use at the present day.  Although the making  of caststeel is conducted with greater

economy and dexterity, owing  to increased experience, it is questionable whether any maker has  since been

able to surpass the quality of Huntsman's manufacture. 

The process of making caststeel, as invented by Benjamin Huntsman,  may be thus summarily described.

The melting is conducted in clay  pots or crucibles manufactured for the purpose, capable of holding  about 34

lbs. each.  Ten or twelve of such crucibles are placed in a  meltingfurnace similar to that used by brass

founders; and when the  furnace and pots are at a white heat, to which they are raised by a  coke fire, they are


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charged with bar steel reduced to a certain  degree of hardness, and broken into pieces of about a pound each.

When the pots are all thus charged with steel, lids are placed over  them, the furnace is filled with coke, and

the cover put down.  Under  the intense heat to which the metal is exposed, it undergoes an  apparent ebullition.

When the furnace requires feeding, the workmen  take the opportunity of lifting the lid of each crucible and

judging  how far the process has advanced.  After about three hours' exposure  to the heat, the metal is ready for

"teeming."  The completion of the  melting process is known by the subsidence of all ebullition, and by  the

clear surface of the melted metal, which is of a dazzling  brilliancy like the sun when looked at with the naked

eye on a clear  day.  The pots are then lifted out of their place, and the liquid  steel is poured into ingots of the

shape and size required.  The pots  are replaced, filled again, and the process is repeated; the redhot  pots thus

serving for three successive charges, after which they are  rejected as useless. 

When Huntsman had perfected his invention, it would naturally occur  to him that the new metal might be

employed for other purposes  besides clocksprings and pendulums.  The business of clockmaking was  then

of a very limited character, and it could scarcely have been  worth his while to pursue so extensive and costly

a series of  experiments merely to supply the requirements of that trade.  It is  more probable that at an early

stage of his investigations he  shrewdly foresaw the extensive uses to which caststeel might be  applied in the

manufacture of tools and cutlery of a superior kind;  and we accordingly find him early endeavouring to

persuade the  manufacturers of Sheffield to employ it in the manufacture of knives  and razors.  But the cutlers

obstinately refused to work a material so  much harder than that which they had been accustomed to use; and

for  a time he gave up all hopes of creating a demand in that quarter.  Foiled in his endeavours to sell his steel

at home, Huntsman turned  his attention to foreign markets; and he soon found he could readily  sell abroad all

that he could make.  The merit of employing caststeel  for general purposes belongs to the French, always so

quick to  appreciate the advantages of any new discovery, and for a time the  whole of the caststeel that

Huntsman could manufacture was exported  to France.  When he had fairly established his business with that

country, the Sheffield cutlers became alarmed at the reputation which  caststeel was acquiring abroad; and

when they heard of the  preference displayed by English as well as French consumers for the  cutlery

manufactured of that metal, they readily apprehended the  serious consequences that must necessarily result to

their own trade  if caststeel came into general use.  They then appointed a deputation  to wait upon Sir George

Savile, one of the members for the county of  York, and requested him to use his influence with the

government to  obtain an order to prohibit the exportation of caststeel.  But on  learning from the deputation

that the Sheffield manufacturers  themselves would not make use of the new steel, he positively  declined to

comply with their request.  It was indeed fortunate for  the interests of the town that the object of the

deputation was  defeated, for at that time Mr. Huntsman had very pressing and  favourable offers from some

spirited manufacturers in Birmingham to  remove his furnaces to that place; and it is extremely probable that

had the business of caststeel making become established there, one  of the most important and lucrative

branches of its trade would have  been lost to the town of Sheffield. 

The Sheffield makers were therefore under the necessity of using  the  caststeel, if they would retain their

trade in cutlery against  France; and Huntsman's home trade rapidly increased.  And then began  the efforts of

the Sheffield men to wrest his secret from him.  For  Huntsman had not taken out any patent for his invention,

his only  protection being in preserving his process as much a mystery as  possible.  All the workmen employed

by him were pledged to inviolable  secrecy; strangers were carefully excluded from the works; and the  whole

of the steel made was melted during the night.  There were many  speculations abroad as to Huntsman's

process.  It was generally  believed that his secret consisted in the flux which he employed to  make the metal

melt more readily; and it leaked out amongst the  workmen that he used broken bottles for the purpose.  Some

of the  manufacturers, who by prying and bribing got an inkling of the  process, followed Huntsman implicitly

in this respect; and they would  not allow their own workmen to flux the pots lest they also should  obtain

possession of the secret.  But it turned out eventually that no  such flux was necessary, and the practice has

long since been  discontinued.  A Frenchman named Jars, frequently quoted by Le Play in  his account of the

manufacture of steel in Yorkshire,* 


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[footnote...

Annales des Mines, vols. iii. and ix., 4th Series.

...] 

paid a visit to Sheffield towards the end of last century, and  described the process so far as he was permitted

to examine it.  According to his statement all kinds of fragments of broken steel  were used; but this is

corrected by Le Play, who states that only the  best bar steel manufactured of Dannemora iron was employed.

Jars adds  that "the steel is put into the crucible with A FLUX, the composition  of which is kept secret;" and

he states that the time then occupied  in the conversion was five hours. 

It is said that the person who first succeeded in copying  Huntsman's  process was an ironfounder named

Walker, who carried on his  business  at Greenside near Sheffield, and it was certainly there that  the  making of

caststeel was next begun.  Walker adopted the "ruse" of  disguising himself as a tramp, and, feigning great

distress and  abject poverty, he appeared shivering at the door of Huntsman's  foundry late one night when the

workmen were about to begin their  labours at steelcasting, and asked for admission to warm himself by  the

furnace fire.  The workmen's hearts were moved, and they permitted  him to enter.  We have the above facts

from the descendants of the  Huntsman family; but we add the traditional story preserved in the

neighbourhood, as given in a wellknown book on metallurgy :   

"One cold winter's night, while the snow was falling in heavy  flakes,  and the manufactory threw its red glared

light over the  neighbourhood, a person of the most abject appearance presented  himself at the entrance,

praying for permission to share the warmth  and shelter which it afforded.  The humane workmen found the

appeal  irresistible, and the apparent beggar was permitted to take up his  quarters in a warm corner of the

building.  A careful scrutiny would  have discovered little real sleep in the drowsiness which seemed to

overtake the stranger; for he eagerly watched every movement of the  workmen while they went through the

operations of the newly  discovered process.  He observed, first of all, that bars of blistered  steel were broken

into small pieces, two or three inches in length,  and placed in crucibles of fire clay.  When nearly full, a little

green glass broken into small fragments was spread over the top, and  the whole covered over with a

closelyfitting cover.  The crucibles  were then placed in a furnace previously prepared for them, and after  a

lapse of from three to four hours, during which the crucibles were  examined from time to time to see that the

metal was thoroughly  melted and incorporated, the workmen proceeded to lift the crucible  from its place on

the furnace by means of tongs, and its molten  contents, blazing, sparkling, and spurting, were poured into a

mould  of castiron previously prepared:  here it was suffered to cool, while  the crucibles were again filled,

and the process repeated.  When cool,  the mould was unscrewed, and a bar of caststeel presented itself,

which only required the aid of the hammerman to form a finished bar  of caststeel.  How the unauthorized

spectator of these operations  effected his escape without detection tradition does not say; but it  tells us that,

before many months had passed, the Huntsman  manufactory was not the only one where caststeel was

produced."* 

[footnote...

The Useful Metals and their Alloys (p. 348), an excellent little

work, in which the process of caststeel making will be found fully

described.

...] 

However the facts may be, the discovery of the elder Huntsman  proved  of the greatest advantage to Sheffield;

for there is scarcely a  civilized country where Sheffield steel is not largely used, either  in its most highly

finished forms of cutlery, or as the raw material  for some home manufacture.  In the mean time the demand

for Huntsman's  steel steadily increased, and in l770, for the purpose of obtaining  greater scope for his

operations, he removed to a large new  manufactory which he erected at Attercliffe, a little to the north of

Sheffield, more conveniently situated for business purposes.  There he  continued to flourish for six years

more, making steel and practising  benevolence; for, like the Darbys and Reynoldses of Coalbrookdale, he


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was a worthy and highly respected member of the Society of Friends.  He was well versed in the science of his

day, and skilled in  chemistry, which doubtless proved of great advantage to him in  pursuing his experiments

in metallurgy.* 

[footnote...

We are informed that a mirror is still preserved at Attercliffe, made

by Huntsman in the days of his early experiments.

...] 

That he was possessed of great perseverance will be obvious from the  difficulties he encountered and

overcame in perfecting his valuable  invention.  He was, however, like many persons of strong original

character, eccentric in his habits and reserved in his manner.  The  Royal Society wished to enrol him as a

member in acknowledgment of  the high merit of his discovery of caststeel, as well as because of  his skill in

practical chemistry; but as this would have drawn him in  some measure from his seclusion, and was also, as

he imagined,  opposed to the principles of the Society to which he belonged, he  declined the honour.  Mr.

Huntsman died in 1776, in his seventysecond  year, and was buried in the churchyard at Attercliffe, where a

gravestone with an inscription marks his restingplace. 

His son continued to carry on the business, and largely extended  its  operations.  The Huntsman mark became

known throughout the  civilised  world.  Le Play the French Professor of Metallurgy, in his  Memoire of  1846,

still speaks of the caststeel bearing the mark of  "Huntsman  and Marshall" as the best that is made, and he

adds, "the  buyer of  this article, who pays a higher price for it than for other  sorts, is  not acting merely in the

blind spirit of routine, but pays a  logical  and welldeserved homage to all the material and moral  qualities of

which the true Huntsman mark has been the guarantee for a  century."* 

[footnote...

Annales des Mines, vol. ix., 4th Series, 266.

...] 

Many other large firms now compete for their share of the trade;  and  the extent to which it has grown, the

number of furnaces  constantly  at work, and the quantity of steel cast into ingots, to be  tilted or  rolled for the

various purposes to which it is applied, have  rendered  Sheffield the greatest laboratory in the world of this

valuable  material.  Of the total quantity of caststeel manufactured  in  England, not less than fivesixths are

produced there; and the  facilities for experiment and adaptation on the spot have enabled the  Sheffield

steelmakers to keep the lead in the manufacture, and  surpass all others in the perfection to which they have

carried this  important branch of our national industry.  It is indeed a remarkable  fact that this very town,

which was formerly indebted to Styria for  the steel used in its manufactures, now exports a material of its

own  conversion to the Austrian forges and other places on the Continent  from which it was before

accustomed to draw its own supplies. 

Among the improved processes invented of late years for the  manufacture of steel are those of Heath,

Mushet, and Bessemer.  The  last promises to effect before long an entire revolution in the iron  and steel trade.

By it the crude metal is converted by one simple  process, directly as it comes from the blastfurnace.  This is

effected by driving through it, while still in a molten state,  several streams of atmospheric air, on which the

carbon of the crude  iron unites with the oxygen of the atmosphere, the temperature is  greatly raised, and a

violent ebullition takes place, during which,  if the process be continued, that part of the carbon which appears

to  be mechanically mixed and diffused through the crude iron is entirely  consumed.  The metal becomes

thoroughly cleansed, the slag is ejected  and removed, while the sulphur and other volatile matters are driven

off; the result being an ingot of malleable iron of the quality of  charcoal iron.  An important.  feature in the

process is, that by  stopping it at a particular stage, immediately following the boil,  before the whole of the

carbon has been abstracted by the oxygen, the  crude iron will be found to have passed into the condition of

caststeel of ordinary quality.  By continuing the process, the metal  losing its carbon, it passes from hard to


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soft steel, thence to  steely iron, and last of all to very soft iron; so that by  interrupting the process at any

stage, or continuing it to the end,  almost any quality of iron and steel may be obtained.  One of the most

valuable forms of the metal is described by Mr. Bessemer as  "semisteel," being in hardness about midway

between ordinary  caststeel and soft malleable iron.  The Bessemer processes are now in  full operation in

England as well as abroad, both for converting  crude into malleable iron, and for producing steel; and the

results  are expected to prove of the greatest practical utility in all cases  where iron and steel are extensively

employed. 

Yet, like every other invention, this of Mr. Bessemer had long been  dreamt of, if not really made.  We are

informed in Warner's Tour  through the Northern.  Counties of England, published at Bath in l80L,  that a Mr.

Reed of Whitehaven had succeeded at that early period in  making steel direct from the ore; and Mr. Mushet

clearly alludes to  the process in his "Papers on Iron and Steel."  Nevertheless, Mr.  Bessemer is entitled to the

merit of working out the idea, and  bringing the process to perfection, by his great skill and  indomitable

perseverance.  In the Heath process, carburet of manganese  is employed to aid the conversion of iron into

steel, while it also  confers on the metal the property of welding and working more soundly  under the

hammera fact discovered by Mr. Heath while residing in  India.  Mr. Mushet's process is of a similar

character.  Another  inventor, Major Uchatius, an Austrian engineer, granulates crude iron  while in a molten

state by pouring it into water, and then subjecting  it to the process of conversion.  Some of the manufacturers

still  affect secrecy in their operations; but as one of the Sanderson  firmfamous for the excellence of their

steelremarked to a visitor  when showing him over their works, "the great secret is to have the  courage to

be honesta spirit to purchase the best material, and the  means and disposition to do justice to it in the

manufacture." 

It remains to be added, that much of the success of the Sheffield  manufactures is attributable to the practical

skill of the workmen,  who have profited by the accumulated experience treasured up by their  class through

many generations.  The results of the innumerable  experiments conducted before their eyes have issued in a

most  valuable though unwritten code of practice, the details of which are  known only to themselves.  They are

also a most laborious class; and  Le Play says of them, when alluding to the fact of a single workman

superintending the operations of three steelcasting furnaces"I  have found nowhere in Europe, except in

England, workmen able for an  entire day, without any interval of rest, to undergo such toilsome  and

exhausting labour as that performed by these Sheffield workmen." 

CHAPTER VII. THE INVENTIONS OF HENRY CORT.

"I have always found it in mine own experience an easier matter to

devise manie and profitable inventions, than to dispose of one of

them to the good of the author himself."Sir Hugh Platt, 1589.

Henry Cort was born in 1740 at Lancaster, where his father carried  on  the trade of a builder and brickmaker.

Nothing is known as to  Henry's  early history; but he seems to have raised himself by his own  efforts  to a

respectable position.  In 1765 we find him established in  Surrey  Street, Strand, carrying on the business of a

navy agent, in  which he  is said to have realized considerable profits.  It was while  conducting this business

that he became aware of the inferiority of  British iron compared with that obtained from foreign countries.

The  English wrought iron was considered so bad that it was prohibited  from all government supplies, while

the cast iron was considered of  too brittle a nature to be suited for general use.* 

[footnote...

Life of Brunel, p. 60.

...] 

Indeed the Russian government became so  persuaded that the English  nation could not carry on their

manufactures without Russian iron,  that in 1770 they ordered the  price to be raised from 70 and 80 copecs  per


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pood to 200 and 220  copecs per pood.* 

[footnote...

SCRIVENOR, History of the Iron Trade, 169.

...] 

Such being the case, Cort's attention became directed to the  subject  in connection with the supply of iron to

the Navy, and he  entered on  a series of experiments with the object of improving the  manufacture  of English

iron.  What the particular experiments were,  and by what  steps he arrived at results of so much importance to

the  British iron  trade, no one can now tell.  All that is known is, that  about the year  1775 he relinquished his

business as a navy agent, and  took a lease  of certain premises at Fontley, near Fareham, at the  northwestern

corner of Portsmouth Harbour, where he erected a forge  and an iron  mill.  He was afterwards joined in

partnership by Samuel  Jellicoe (son  of Adam Jellicoe, then DeputyPaymaster of Seamen's  Wages), which

turned out, as will shortly appear, a most unfortunate  connection for  Cort. 

As in the case of other inventions, Cort took up the manufacture of  iron at the point to which his predecessors

had brought it, carrying  it still further, and improving upon their processes.  We may here  briefly recite the

steps by which the manufacture of bariron by  means of pitcoal had up to this time been advanced.  In 1747,

Mr.  Ford succeeded at Coalbrookdale in smelting iron ore with pitcoal,  after which it was refined in the

usual way by means of coke and  charcoal.  In 1762, Dr. Roebuck (hereafter to be referred to) took out  a patent

for melting the cast or pig iron in a hearth heated with  pitcoal by the blast of bellows, and then working the

iron until it  was reduced to nature, or metallized, as it was termed; after which  it was exposed to the action of

a hollow pitcoal fire urged by a  blast, until it was reduced to a loop and drawn out into bariron  under a

common forgehammer.  Then the brothers Cranege, in 1766,  adopted the reverberatory or air furnace, in

which they placed the  pig or cast iron, and without blast or the addition of anything more  than common raw

pitcoal, converted the same into good malleable  iron, which being taken red hot from the reverberatory

furnace to the  forge hammer, was drawn into bars according to the will of the  workman.  Peter Onions of

Merthyr Tydvil, in 1783, carried the  manufacture a stage further, as described by him in his patent of  that

year.  Having charged his furnace ("bound with iron work and well  annealed") with pig or fused cast iron

from the smelting furnace, it  was closed up and the doors were luted with sand.  The fire was urged  by a blast

admitted underneath, apparently for the purpose of keeping  up the combustion of the fuel on the grate.  Thus

Onions' furnace was  of the nature of a puddling furnace, the fire of which was urged by a  blast.  The fire was

to be kept up until the metal became less fluid,  and "thickened into a kind of froth, which the workman, by

opening  the door, must turn and stir with a bar or other iron instrument, and  then close the aperture again,

applying the blast and fire until  there was a ferment in the metal."  The patent further describes that  "as the

workman stirs the metal," the scoriae will separate, "and the  particles of iron will adhere, which particles the

workman must  collect or gather into a mass or lump."  This mass or lump was then to  be raised to a white

heat, and forged into malleable iron at the  forgehammer. 

Such was the stage of advance reached in the manufacture of  bariron,  when Henry Cort published his

patents in 1783 and 1784.  In  dispensing  with a blast, he had been anticipated by the Craneges, and  in the

process of puddling by Onions; but he introduced so many  improvements  of an original character, with which

he combined the  inventions of  his predecessors, as to establish quite a new era in the  history of  the iron

manufacture, and, in the course of a few years, to  raise it  to the highest state of prosperity.  As early as 1786,

Lord  Sheffield  recognised the great national importance of Cort's  improvements in  the following words:   If

Mr. Cort's very ingenious  and meritorious  improvements in the art of making and working iron,  the

steamengine  of Boulton and Watt, and Lord Dundonald's discovery  of making coke at  half the present price,

should all succeed, it is  not asserting too  much to say that the result will be more  advantageous to Great

Britain than the possession of the thirteen  colonies (of America);  for it will give the complete command of

the  iron trade to this  country, with its vast advantages to navigation."  It is scarcely  necessary here to point out

how completely the  anticipations of Lord  Sheffield have been fulfilled, sanguine though  they might appear to


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be when uttered some seventysix years ago.* 

[footnote...

Although the iron manufacture had gradually been increasing since the

middle of the century, it was as yet comparatively insignificant in

amount.  Thus we find, from a statement by W.  Wilkinson, dated Dec.

25, 1791, contained in the memorandumbook of Wm.  Reynolds of

Coalbrookdale, that the produce in England and Scotland was then

estimated to be

                   Coke Furnaces.               Charcoal Furnaces.

In England ......73 producing 67,548 tons  20 producing 8500 tons  In Scotland......12  "  12,480  "  2  "  1000  "

        85  "  80,028  "  22  "  9500  " 

At the same time the annual import of Oregrounds iron from Sweden  amounted to about 20,000 tons, and of

bars and slabs from Russia  about 50,000 tons, at an average cost of 35L. a ton!  ...] 

We will endeavour as briefly as possible to point out the important  character of Mr. Cort's improvements, as

embodied in his two patents  of 1783 and 1784.  In the first he states that, after "great study,  labour, and

expense, in trying a variety of experiments, and making  many discoveries, he had invented and brought to

perfection a  peculiar method and process of preparing, welding, and working  various sorts of iron, and of

reducing the same into uses by  machinery:  a furnace, and other apparatus, adapted and applied to the  said

process."  He first describes his method of making iron for  "large uses," such as shanks, arms, rings, and

palms of anchors, by  the method of piling and faggoting, since become generally practised,  by laying bars of

iron of suitable lengths, forged on purpose, and  tapering so as to be thinner at one end than the other, laid

over one  another in the manner of bricks in buildings, so that the ends should  everywhere overlay each other.

The faggots so prepared, to the amount  of half a ton more or less, were then to be put into a common air or

balling furnace, and brought to a welding heat, which was  accomplished by his method in a much shorter

time than in any hollow  fire; and when the heat was perfect, the faggots were then brought  under a

forgehammer of great size and weight, and welded into a  solid mass.  Mr. Cort alleges in the specification

that iron for  "larger uses" thus finished, is in all respect's possessed of the  highest degree of perfection; and

that the fire in the balling  furnace is better suited, from its regularity and penetrating  quality, to give the iron a

perfect welding heat throughout its whole  mass, without fusing in any part, than any fire blown by a blast.

Another process employed by Mr. Cort for the purpose of cleansing the  iron and producing a metal of purer

grain, was that of working the  faggots by passing them through rollers.  "By this simple process,"  said he, "all

the earthy particles are pressed out and the iron  becomes at once free from dross, and what is usually called

cinder,  and is compressed into a fibrous and tough state."  The objection has  indeed been taken to the process

of passing the iron through rollers,  that the cinder is not so effectually got rid of as by passing it  under a tilt

hammer, and that much of it is squeezed into the bar and  remains there, interrupting its fibre and impairing its

strength. 

It does not appear that there was any novelty in the use of rollers  by Cort; for in his first specification he

speaks of them as already  well known.* 

[footnote...

"It is material to observe", says Mr. Webster, "that Cort, in this

specification, speaks of the rollers, furnaces, and separate

processes, as well known.  There is no claim to any of them

separately; the claim is to the reducing of the faggots of piled iron

into bars, and the welding of such bars by rollers instead of by

forgehammers."Memoir of Henry Cort, in Mechanic's Magazine, 15

July, 1859, by Thomas Webster, M.A., F.R.S.


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...] 

His great merit consisted in apprehending the value of certain  processes, as tested by his own and others'

experience, and combining  and applying them in a more effective practical form than had ever  been done

before.  This power of apprehending the best methods, and  embodying the details in one complete whole,

marks the practical,  clearsighted man, and in certain cases amounts almost to a genius.  The merit of

combining the inventions of others in such forms as that  they shall work to advantage, is as great in its way as

that of the  man who strikes out the inventions themselves, but who, for want of  tact and experience, cannot

carry them into practical effect. 

It was the same with Cort's second patent, in which he described  his  method of manufacturing bariron from

the ore or from castiron.  All  the several processes therein described had been practised before  his  time; his

merit chiefly consisting in the skilful manner in which  he  combined and applied them.  Thus, like the

Craneges, he employed  the  reverberatory or air furnace, without blast, and, like Onions, he  worked the fused

metal with iron bars until it was brought into  lumps, when it was removed and forged into malleable iron.

Cort,  however, carried the process further, and made it more effectual in  all respects.  His method may be thus

briefly described:  the bottom  of  the reverberatory furnace was hollow, so as to contain the fluid  metal,

introduced into it by ladles; the heat being kept up by  pitcoal or other fuel.  When the furnace was charged,

the doors were  closed until the metal was sufficiently fused, when the workman  opened an aperture and

worked or stirred about the metal with iron  bars, when an ebullition took place, during the continuance of

which  a bluish flame was emitted, the carbon of the castiron was burned  off, the metal separated from the

slag, and the iron, becoming  reduced to nature, was then collected into lumps or loops of sizes  suited to their

intended uses, when they were drawn out of the doors  of the furnace.  They were then stamped into plates, and

piled or  worked in an air furnace, heated to a white or welding heat, shingled  under a forge hammer, and

passed through the grooved rollers after  the method described in the first patent. 

The processes described by Cort in his two patents have been  followed  by iron manufacturers, with various

modifications, the  results of  enlarged experience, down to the present time.  After the  lapse of  seventyeight

years, the language employed by Cort continues  on the  whole a faithful description of the processes still

practised:  the  same methods of manufacturing bar from castiron, and of  puddling,  piling, welding, and

working the bariron through grooved  rollersall are nearly identical with the methods of manufacture

perfected by Henry Cort in 1784.  It may be mentioned that the  development of the powers of the

steamengine by Watt had an  extraordinary effect upon the production of iron.  It created a  largely increased

demand for the article for the purposes of the  shafting and machinery which it was employed to drive; while

at the  same time it cleared pits of water which before were unworkable, and  by being extensively applied to

the blowing of ironfurnaces and the  working of the rollingmills, it thus gave a still further impetus to  the

manufacture of the metal.  It would be beside our purpose to enter  into any statistical detail on the subject; but

it will be sufficient  to state that the production of iron, which in the early part of last  century amounted to

little more than 12,000 tons, about the middle of  the century to about 18,000 tons, and at the time of Cort's

inventions to about 90,000 tons, was found, in 1820, to have  increased to 400,000 tons; and now the total

quantity produced is  upwards of four millions of tons of pigiron every year, or more than  the entire

production of all other European countries.  There is  little reason to doubt that this extraordinary development

of the  iron manufacture has been in a great measure due to the inventions of  Henry Cort.  It is said that at the

present time there are not fewer  than 8200 of Cort's furnaces in operation in Great Britain alone.* 

[footnote...

Letter by Mr. Truran in Mechanic's Magazine.

...] 

Practical men have regarded Cort's improvement of the process of  rolling the iron as the most valuable of his

inventions.  A competent  authority has spoken of Cort's grooved rollers as of "high  philosophical interest,

being scarcely less than the discovery of a  new mechanical Power, in reversing the action of the wedge, by


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the  application of force to four surfaces, so as to elongate a mass,  instead of applying force to a mass to

divide the four surfaces."  One  of the best authorities in the iron trade of last century, Mr.  Alexander Raby of

Llanelly, like many others, was at first entirely  sceptical as to the value of Cort's invention; but he had no

sooner  witnessed the process than with manly candour he avowed his entire  conversion to his views. 

We now return to the history of the chief author of this great  branch  of national industry.  As might naturally

be expected, the  principal  ironmasters, when they heard of Cort's success, and the  rapidity and  economy with

which he manufactured and forged bariron,  visited his  foundry for the purpose of examining his process,

and, if  found  expedient, of employing it at their own works.  Among the first  to try  it were Richard Crawshay

of Cyfartha, Samuel Homfray of  Penydarran  (both in South Wales), and William Reynolds of  Coalbrookdale.

Richard  Crawshay was then (in 1787) forging only ten  tons of bariron weekly  under the hammer; and when

he saw the superior  processes invented by  Cort he readily entered into a contract with him  to work under his

patents at ten shillings a ton royalty, In 1812 a  letter from Mr.  Crawshay to the Secretary of Lord Sheffield

was read  to the House of  Commons, descriptive of his method of working iron, in  which he said,  "I took it

from a Mr. Cort, who had a little mill at  Fontley in  Hampshire:  I have thus acquainted you with my method,

by  which I am  now making more than ten thousand tons of bariron per  annum."  Samuel  Homfray was

equally prompt in adopting the new  process.  He not only  obtained from Cort plans of the  puddlingfurnaces

and patterns of the  rolls, but borrowed Cort's  workmen to instruct his own in the  necessary operations; and he

soon  found the method so superior to  that invented by Onions that he  entirely confined himself to

manufacturing after Cort's patent.  We  also find Mr. Reynolds inviting  Cort to conduct a trial of his process  at

Ketley, though it does not  appear that it was adopted by the firm  at that time.* 

[footnote...

In the memorandumbook of Wm.  Reynolds appears the following entry on

the subject:  

"Copy of a paper given to H.  Cort, Esq.

"W. Reynolds saw H. C. in a trial which he made at Ketley,

Dec. 17, 1784, produce from the same pig both cold short and tough iron

by a variation of the process used in reducing them from the state of

castiron to that of malleable or bariron; and in point of yield his

processes were quite equal to those at Pitchford, which did not

exceed the proportion of 31 cwt.  to the ton of bars.  The experiment

was made by stamping and potting the blooms or loops made in his

furnace, which then produced a cold short iron; but when they were

immediately shingled and drawn, the iron was of a black tough."

The Coalbrookdale ironmasters are said to have been deterred from  adopting the process because of what was

considered an excessive  waste of the metalabout 25 per cent,though, with greater  experience, this waste

was very much diminished.  ...] 

The quality of the iron manufactured by the new process was found  satisfactory; and the Admiralty having,

by the persons appointed by  them to test it in 1787, pronounced it to be superior to the best  Oregrounds iron,

the use of the latter was thenceforward  discontinued, and Cort's iron only was directed to be used for the

anchors and other ironwork in the ships of the Royal Navy.  The merits  of the invention seem to have been

generally conceded, and numerous  contracts for licences were entered into with Cort and his partner by  the

manufacturers of bariron throughout the country.* 

[footnote...

Mr. Webster, in the 'Case of Henry Cort,' published in the Mechanic's

Magazine (2 Dec. 1859), states that "licences were taken at royalties

estimated to yield 27,500L. to the owners of the patents."  ...] 


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Cort himself made arrangements for carrying on the manufacture on a  large scale, and with that object

entered upon the possession of a  wharf at Gosport, belonging to Adam Jellicoe, his partner's father,  where he

succeeded in obtaining considerable Government orders for  iron made after his patents.  To all ordinary eyes

the inventor now  appeared to be on the high road to fortune; but there was a fatal  canker at the root of this

seeming prosperity, and in a few years the  fabric which he had so laboriously raised crumbled into ruins.  On

the  death of Adam Jellicoe, the father of Cort's partner, in August,  1789,* 

[footnote...

In the 'Case of Henry Cort,' by Mr. Webster, above referred to

(Mechanic's Magazine, 2 Dec. 1859), it is stated that Adam Jellicoe

"committed suicide under the pressure of dread of exposure," but this

does not appear to be confirmed by the accounts in the newspapers of

the day.  He died at his private dwellinghouse, No.14, Highbury

Place, Islingtonn, on the 30th August,1789, after a fortnight's

illness.

...] 

defalcations were discovered in his public accounts to the extent of  39,676l., and his books and papers were

immediately taken possession  of by the Government.  On examination it was found that the debts due  to

Jellicoe amounted to 89,657l, included in which was a sum of not  less than 54,853l.  owing to him by the Cort

partnership.  In the  public investigation which afterwards took place, it appeared that  the capital possessed by

Cort being insufficient to enable him to  pursue his experiments, which were of a very expensive character,

Adam Jellicoe had advanced money from time to time for the purpose,  securing himself by a deed of

agreement entitling him to onehalf the  stock and profits of all his contracts; and in further consideration  of

the capital advanced by Jellicoe beyond his equal share, Cort  subsequently assigned to him all his patent

rights as collateral  security.  As Jellicoe had the reputation of being a rich man, Cort  had not the slightest

suspicion of the source from which he obtained  the advances made by him to the firm, nor has any

connivance whatever  on the part of Cort been suggested.  At the same time it must be  admitted that the

connexion was not free from suspicion, and, to say  the least, it was a singularly unfortunate one.  It was found

that  among the moneys advanced by Jellicoe to Cort there was a sum of  27,500L. entrusted to him for the

payment of seamen's and officers'  wages.  How his embarrassments had tempted him to make use of the

public funds for the purpose of carrying on his speculations, appears  from his own admissions.  In a

memorandum dated the 11th November,  l782, found in his strong box after his death, he set forth that he  had

always had much more than his proper balance in hand, until his  engagement, about two years before, with

Mr. Cort, "which by degrees  has so reduced me, and employed so much more of my money than I  expected,

that I have been obliged to turn most of my Navy bills into  cash, and at the same time, to my great concern,

am very deficient in  my balance.  This gives me great uneasiness, nor shall I live or die  in peace till the whole

is restored."  He had, however, made the first  false step, after which the downhill career of dishonesty is rapid.

His desperate attempts to set himself right only involved him the  deeper; his conscious breach of trust caused

him a degree of daily  torment which he could not bear; and the discovery of his  defalcations, which was

made only a few days before his death,  doubtless hastened his end. 

The Government acted with promptitude, as they were bound to do in  such a case.  The body of Jellicoe was

worth nothing to them, but they  could secure the property in which he had fraudulently invested the  public

moneys intrusted to him.  With this object the them Paymaster  of the Navy proceeded to make an affidavit in

the Exchequer that  Henry Cort was indebted to His Majesty in the sum of 27,500L. and  upwards, in respect

of moneys belonging to the public treasury, which  "Adam Jellicoe had at different times lent and advanced to

the said  Henry Cort, from whom the same now remains justly due and owing; and  the deponent saith he

verily believes that the said Henry Cort is  much decayed in his credit and in very embarrassed circumstances;

and  therefore the deponent verily believes that the aforesaid debt so due  and owing to His Majesty is in great

danger of being lost if some  more speedy means be not taken for the recovery than by the ordinary  process of

the Court."  Extraordinary measures were therefore adopted.  The assignments of Cort's patents, which had


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been made to Jellicoe in  consideration of his advances, were taken possession of; but Samuel  Jellicoe, the son

of the defaulter, singular to say, was put in  possession of the properties at Fontley and Gosport, and continued

to  enjoy them, to Cort's exclusion, for a period of fourteen years.  It  does not however appear that any patent

right was ever levied by the  assignees, and the result of the proceeding was that the whole  benefit of Cort's

inventions was thus made over to the ironmasters  and to the public.  Had the estate been properly handled, and

the  patent rights due under the contracts made by the ironmasters with  Cort been duly levied, there is little

reason to doubt that the whole  of the debt owing to the Government would have been paid in the  course of a

few years.  "When we consider," says Mr. Webster, "how  very simple was the process of demanding of the

contracting  ironmasters the patent due (which for the year 1789 amounted to  15,000L., in 1790 to 15,000L.,

and in 1791 to 25,000L.), and which  demand might have been enforced by the same legal process used to

ruin the inventor, it is not difficult to surmise the motive for  abstaining."  The case, however, was not so

simple as Mr. Webster puts  it; for there was such a contingency as that of the ironmasters  combining to

dispute the patent right, and there is every reason to  believe that they were prepared to adopt that course.* 

[footnote...

This is confirmed by the report of a House of Commons Committee on

the subject Mr. Davies Gilbert chairman), in which they say, "Your

committee have not been able to satisfy themselves that either of the

two inventions, one for subjecting castiron to an operation termed

puddling during its conversion to malleable iron, and the other for

passing it through fluted or grooved rollers, were so novel in their

principle or their application as fairly to entitle the petitioners

[Mr. Cort's survivors] to a parliamentary reward."  It is, however,

stated by Mr. Mushet that the evidence was not fairly taken by the

committeethat they were overborne by the audacity of Mr. Samuel

Homfray, one of the great Welsh ironmasters, whose statements were

altogether at variance with known factsand that it was under his

influence that Mr. Gilbert drew up the fallacious report of the

committee.  The illustrious James Watt, writing to Dr. Black in 1784,

as to the iron produced by Cort's process, said, "Though I cannot

perfectly agree with you as to its goodness, yet there is much

ingenuity in the idea of forming the bars in that manner, which is

the only part of his process which has any pretensions to novelty....

Mr. Cort has, as you observe, been most illiberally treated by the

trade:  they are ignorant brutes; but he exposed himself to it by

showing them the process before it was perfect, and seeing his

ignorance of the common operations of making iron, laughed at and

despised him; yet they will contrive by some dirty evasion to use his

process, or such parts as they like, without acknowledging him in it.

I shall be glad to be able to be of any use to him.  Watts

fellowfeeling was naturally excited in favour of the plundered

inventor, he himself having all his life been exposed to the attacks

of like piratical assailants.

...] 

Although the Cort patents expired in 1796 and 1798 respectively,  they  continued the subject of public

discussion for some time after,  more  particularly in connection with the defalcations of the deceased  Adam

Jellicoe.  It does not appear that more than 2654l.  was realised  by  the Government from the Cort estate

towards the loss sustained by  the  public, as a balance of 24,846l.  was still found standing to the  debit of

Jellicoe in 1800, when the deficiencies in the naval  account's became matter of public inquiry.  A few years

later, in  1805, the subject was again revived in a remarkable manner.  In that  year, the Whigs, Perceiving the

bodily decay of Mr. Pitt, and being  too eager to wait for his removal by death, began their famous series  of

attacks upon his administration.  Fearing to tackle the popular  statesman himself, they inverted the ordinary

tactics of an  opposition, and fell foul of Dundas, Lord Melville, then Treasurer of  the Navy, who had

successfully carried the country through the great  naval war with revolutionary France.  They scrupled not to

tax him  with gross peculation, and exhibited articles of impeachment against  him, which became the subject


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of elaborate investigation, the result  of which is matter of history.  In those articles, no reference  whatever was

made to Lord Melville's supposed complicity with  Jellicoe; nor, on the trial that followed, was any reference

made to  the defalcations of that official.  But when Mr. Whitbread, on the 8th  of April, 1805, spoke to the

"Resolutions" in the Commons for  impeaching the Treasurer of the Navy, he thought proper to intimate  that

he "had a strong suspicion that Jellicoe was in the same  partnership with Mark Sprott, Alexander Trotter, and

Lord Melville.  He had been suffered to remain a public debtor for a whole year after  he was known to be in

arrears upwards of 24,000L.  During next year  11,000L. more had accrued.  It would not have been fair to have

turned  too short on an old companion.  It would perhaps, too, have been  dangerous, since unpleasant

discoveries might have met the public  eye.  It looked very much as if, mutually conscious of criminality,  they

had agreed to be silent, and keep their own secrets." 

In making these offensive observations Whitbread was manifestly  actuated by political enmity.  They were

utterly unwarrantable.  In  the  first place, Melville had been formally acquitted of Jellicoe's  deficiency by a

writ of Privy Seal, dated 31st May, 1800; and  secondly, the committee appointed in that very year (1805) to

reinvestigate the naval accounts, had again exonerated him, but  intimated that they were of opinion there was

remissness on his part  in allowing Jellicoe to remain in his office after the discovery of  his defalcations. 

the report made by the commissioners to the Houses of Parliament in  1805,* 

[footnote...

Tenth Report of the Commissioners of Naval Inquiry.  See also Report

of Select Committee on the 10th Naval Report.  May, 1805.

...] 

the value of Corts patents was estimated at only 100L.  Referring to  the schedule of Jellicoe's alleged assets,

they say "Many of the  debts are marked as bad; and we apprehend that the debt from Mr.  Henry Cort, not so

marked, of 54,000L. and upwards, is of that  description."  As for poor bankrupt Henry Cort, these discussions

availed nothing.  On the death of Jellicoe, he left his iron works,  feeling himself a ruined man.  He made many

appeals to the Government  of the day for restoral of his patents, and offered to find security  for payment of

the debt due by his firm to the Crown, but in vain.  In  1794, an appeal was made to Mr. Pitt by a number of

influential  members of Parliament, on behalf of the inventor and his destitute  family of twelve children, when

a pension of 200L. ayear was granted  him.  This Mr. Cort enjoyed until the year 1800, when he died, broken

in health and spirit, in his sixtieth year.  He was buried in  Hampstead Churchyard, where a stone marking the

date of his death is  still to be seen.  A few years since it was illegible, but it has  recently been restored by his

surviving son. 

Though Cort thus died in comparative poverty, he laid the  foundations  of many gigantic fortunes.  He may be

said to have been in  a great  measure the author of our modern iron aristocracy, who still  manufacture after the

processes which he invented or perfected, but  for which they never paid him a shilling of royalty.  These men

of  gigantic fortunes have owed muchwe might almost say everything to  the ruined projector of "the

little mill at Fontley."  Their wealth  has enriched many families of the older aristocracy, and has been the

foundation of several modern peerages.  Yet Henry Cort, the rock from  which they were hewn, is already all

but forgotten; and his surviving  children, now aged and infirm, are dependent for their support upon  the

slender pittance wrung by repeated entreaty and expostulation  from the state. 

The career of Richard Crawshay, the first of the great ironmasters  who had the sense to appreciate and adopt

the methods of  manufacturing iron invented by Henry Cort, is a not unfitting  commentary on the sad history

we have thus briefly described.  It  shows how, as respects mere moneymaking, shrewdness is more potent

than invention, and business faculty than manufacturing skill.  Richard Crawshay was born at Normanton near

Leeds, the son of a small  Yorkshire farmer.  When a youth, he worked on his father's farm, and  looked

forward to occupying the same condition in life; but a  difference with his father unsettled his mind, and at the

age of  fifteen he determined to leave his home, and seek his fortune  elsewhere.  Like most unsettled and


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enterprising lads, he first made  for London, riding to town on a pony of his own, which, with the  clothes on

his back, formed his entire fortune.  It took him a  fortnight to make the journey, in consequence of the badness

of the  roads.  Arrived in London, he sold his pony for fifteen pounds, and  the money kept him until he

succeeded in finding employment.  He was  so fortunate as to be taken upon trial by a Mr. Bicklewith, who

kept  an ironmonger's shop in York Yard, Upper Thames Street; and his first  duty there was to clean out the

office, put the stools and desks in  order for the other clerks, run errands, and act as porter when  occasion

required.  Young Crawshay was very attentive, industrious,  and shrewd; and became known in the office as

"The Yorkshire Boy."  Chiefly because of his "cuteness," his master appointed him to the  department of

selling flat irons.  The London washerwomen of that day  were very sharp and not very honest, and it used to

be said of them  that where they bought one flat iron they generally contrived to  steal two.  Mr. Bicklewith

thought he could not do better than set the  Yorkshireman to watch the washerwomen, and, by way of

inducement to  him to be vigilant, he gave young Crawshay an interest in that branch  of the business, which

was soon found to prosper under his charge.  After a few more years, Mr. Bicklewith retired, and left to

Crawshay  the castiron business in York Yard.  This he still further increased,  There was not at that time

much enterprise in the iron trade, but  Crawshay endeavoured to connect himself with what there was of it.

The price of iron was then very high, and the best sorts were still  imported from abroad; a good deal of the

foreign iron and steel being  still landed at the Steelyard on the Thames, in the immediate  neighbourhood of

Crawshay's ironmongery store. 

It seems to have occurred to some London capitalists that money was  then to be made in the iron trade, and

that South Wales was a good  field for an experiment.  The soil there was known to be full of coal  and

ironstone, and several small iron works had for some time been  carried on, which were supposed to be doing

well.  Merthyr Tydvil was  one of the places at which operations had been begun, but the place  being situated

in a hill district, of difficult access, and the  manufacture being still in a very imperfect state, the progress

made  was for some time very slow.  Land containing coal and iron was deemed  of very little value, as maybe

inferred from the fact that in the  year 1765, Mr. Anthony Bacon, a man of much foresight, took a lease  from

Lord Talbot, for 99 years, of the minerals under forty square  miles of country surrounding the then

insignificant hamlet of Merthyr  Tydvil, at the trifling rental of 200L. ayear.  There he erected iron  works,

and supplied the Government with considerable quantities of  cannon and iron for different purposes; and

having earned a  competency, he retired from business in 1782, subletting his mineral  tract in four

divisionsthe Dowlais, the Penydarran, the Cyfartha,  and the Plymouth Works, north, east, west, and south,

of Merthyr  Tydvil. 

Mr. Richard Crawshay became the lessee of what Mr. Mushet has  called  "the Cyfartha flitch of the great

Bacon domain."  There he  proceeded  to carry on the works established by Mr. Bacon with  increased spirit;  his

son William, whom he left in charge of the  ironmongery store in  London, supplying him with capital to put

into  the iron works as  fast.  as he could earn it by the retail trade.  In  1787, we find  Richard Crawshay

manufacturing with difficulty ten tons  of bariron  weekly, and it was of a very inferior character,* 

[footnote...

Mr. Mushet says of the early manufacture of iron at Merthyr Tydvil

that "A modification of the charcoal refinery, a hollow fire, was

worked with coke as a substitute for charcoal, but the bariron

hammered from the produce was very inferior."  The pitcoal castiron

was nevertheless found of a superior quality for castings, being more

fusible and more homogeneous than charcoaliron.  Hence it was well

adapted for cannon, which was for some time the principal article of

manufacture at the Welsh works.

...] 

the means not having yet been devised at Cyfartha for  malleableizing the pitcoal castiron with

economy or good effect.  Yet Crawshay found a ready market for all the iron he could make, and  he is said to

have counted the gains of the forgehammer close by his  house at the rate of a penny a stroke.  In course of


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time he found it  necessary to erect new furnaces, and, having adopted the processes  invented by Henry Cort,

he was thereby enabled greatly to increase  the production of his forges, until in 1812 we find him stating to a

committee of the House of Commons that he was making ten thousand  tons of bariron yearly, or an average

produce of two hundred tons a  week.  But this quantity, great though it was, has since been largely  increased,

the total produce of the Crawshay furnaces of Cyfartha,  Ynysfach, and Kirwan, being upwards of 50,000 tons

of bariron  yearly. 

The distance of Merthyr from Cardiff, the nearest port, being  considerable, and the cost of carriage being

very great by reason of  the badness of the roads, Mr. Crawshay set himself to overcome this  great

impediment to the prosperity of the Merthyr Tydvil district;  and, in conjunction with Mr. Homfray of the

Penydarran Works, he  planned and constructed the canal* 

[footnote...

It may be worthy of note that the first locomotive run upon a

railroad was that constructed by Trevithick for Mr. Homfray in 1803,

which was employed to bring down metal from the furnaces to the Old

Forge.  The engine was taken off the road because the tramplates were

found too weak to bear its weight without breaking.

...] 

to Cardiff, the opening of which, in 1795, gave an immense impetus to  the iron trade of the neighbourhood.

Numerous other extensive iron  works became established there, until Merthyr Tydvil attained the  reputation

of being at once the richest and the dirtiest district in  all Britain.  Mr. Crawshay became known in the west of

England as the  "Iron King," and was quoted as the highest authority in all questions  relating to the trade.  Mr.

George Crawshay, recently describing the  founder of the family at a social meeting at Newcastle, said,"In

these days a name like ours is lost in the infinity of great  manufacturing firms which exist through out the

land; but in those  early times the man who opened out the iron district of Wales stood  upon an eminence seen

by all the world.  It is preserved in the  traditions of the family that when the 'Iron King' used to drive from

home in his coachandfour into Wales, all the country turned out to  see him, and quite a commotion took

place when he passed through  Bristol on his way to the works.  My great grandfather was succeeded  by his

son, and by his grandson; the Crawshays have followed one  another for four generations in the iron trade in

Wales, and there  they still stand at the head of the trade."  The occasion on which  these words were uttered

was at a Christmas party, given to the men,  about 1300 in number, employed at the iron works of Messrs.

Hawks,  Crawshay, and Co., at NewcastleuponTyne.  These works were founded  in 1754 by William

Hawks, a blacksmith, whose principal trade  consisted in making clawhammers for joiners.  He became a

thriving  man, and eventually a large manufacturer of bariron.  Partners joined  him, and in the course of the

changes wrought by time, one of the  Crawshays, in 1842, became a principal partner in the firm. 

Illustrations of a like kind might be multiplied to any extent,  showing the growth in our own time of an iron

aristocracy of great  wealth and influence, the result mainly of the successful working of  the inventions of the

unfortunate and unrequited Henry Cort.  He has  been the very Tubal Cain of Englandone of the principal

founders of  our iron age.  To him we mainly owe the abundance of wroughtiron for  machinery, for

steamengines, and for railways, at onethird the  price we were before accustomed to pay to the foreigner.

We have by  his invention, not only ceased to be dependent upon other nations for  our supply of iron for tools,

implements, and arms, but we have  become the greatest exporters of iron, producing more than all other

European countries combined.  In the opinion of Mr. Fairbairn of  Manchester, the inventions of Henry Cort

have already added six  hundred millions sterling to the wealth of the kingdom, while they  have given

employment to some six hundred thousand working people  during three generations.  And while the great

ironmasters, by freely  availing themselves of his inventions, have been adding estate to  estate, the only estate

secured by Henry Cort was the little domain  of six feet by two in which he lies interred in Hampstead

Churchyard. 


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CHAPTER VIII. THE SCOTCH IRON MANUFACTURE  Dr. ROEBUCK

DAVID  MUSHET.

"Were public benefactors to be allowed to pass away, like hewers of

wood and drawers of water, without commemoration, genius and

enterprise would be deprived of their most coveted distinction."Sir

Henry Englefield.

The account given of Dr. Roebuck in a Cyclopedia of Biography,  recently published in Glasgow, runs as

follows:   "Roebuck, John, a  physician and experimental chemist, born at Sheffield, 1718; died,  after

ruining himself by his projects, 1794.  Such is the short shrift  which the man receives who fails.  Had Dr.

Roebuck wholly succeeded in  his projects, he would probably have been esteemed as among the  greatest of

Scotland's benefactors.  Yet his life was not altogether a  failure, as we think will sufficiently appear from the

following  brief account of his labours:   

At the beginning of last century, John Roebuck's father carried on  the manufacture of cutlery at Sheffield,* 

[footnote...

Dr. Roebuck's grandson, John Arthur Roebuck, by a singular

coincidence, at present represents Sheffield in the British

Parliament.

...] 

in the course of which he realized a competency.  He intended his son  to follow his own business, but the

youth was irresistibly attracted  to scientific pursuits, in which his father liberally encouraged him;  and he was

placed first under the care of Dr. Doddridge, at  Northampton, and afterwards at the University of Edinburgh,

where he  applied himself to the study of medicine, and especially of  chemistry, which was then attracting

considerable attention at the  principal seats of learning in Scotland.  While residing at Edinburgh  young

Roebuck contracted many intimate friendships with men who  afterwards became eminent in literature, such

as Hume and Robertson  the historians, and the circumstance is supposed to have contributed  not a little to his

partiality in favour of Scotland, and his  afterwards selecting it as the field for his industrial operations. 

After graduating as a physician at Leyden, Roebuck returned to  England, and settled at Birmingham in the

year 1745 for the purpose  of practising his profession.  Birmingham was then a principal seat of  the metal

manufacture, and its mechanics were reputed to be among the  most skilled in Britain.  Dr. Roebuck's attention

was early drawn to  the scarcity and dearness of the material in which the mechanics  worked, and he sought

by experiment to devise some method of smelting  iron otherwise than by means of charcoal.  He had a

laboratory fitted  up in his house for the purpose of prosecuting his inquiries, and  there he spent every minute

that he could spare from his professional  labours.  It was thus that he invented the process of smelting iron by

means of pitcoal which he afterwards embodied in the patent  hereafter to be referred to.  At the same time he

invented new methods  of refining gold and silver, and of employing them in the arts, which  proved of great

practical value to the Birmingham tradesmen, who  made extensive use of them in their various processes of

manufacture. 

Dr. Roebuck's inquiries had an almost exclusively practical  direction, and in pursuing them his main object

was to render them  subservient to the improvement of the industrial arts.  Thus he sought  to devise more

economical methods of producing the various chemicals  used in the Birmingham trade, such as ammonia,

sublimate, and several  of the acids; and his success was such as to induce him to erect a  large laboratory for

their manufacture, which was conducted with  complete success by his friend Mr. Garbett.  Among his

inventions of  this character, was the modern process of manufacturing vitriolic  acid in leaden vessels in large

quantities, instead of in glass  vessels in small quantities as formerly practised.  His success led  him to

consider the project of establishing a manufactory for the  purpose of producing oil of vitriol on a large scale;


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and, having  given up his practice as a physician, he resolved, with his partner  Mr. Garbett, to establish the

proposed works in the neighbourhood of  Edinburgh.  He removed to Scotland with that object, and began the

manufacture of vitriol at Prestonpans in the year 1749.  The  enterprise proved eminently lucrative, and,

encouraged by his  success, Roebuck proceeded to strike out new branches of manufacture.  He started a

pottery for making white and brown ware, which  eventually became established, and the manufacture exists

in the same  neighbourhood to this day. 

The next enterprise in which he became engaged was one of still  greater importance, though it proved

eminently unfortunate in its  results as concerned himself.  While living at Prestonpans, he made  the friendship

of Mr. William Cadell, of Cockenzie, a gentleman who  had for some time been earnestly intent on

developing the industry of  Scotland, then in a very backward condition.  Mr. Cadell had tried,  without

success, to establish a manufactory of iron; and, though he  had heretofore failed, he hoped that with the aid of

Dr. Roebuck he  might yet succeed.  The Doctor listened to his suggestions with  interest, and embraced the

proposed enterprise with zeal.  He  immediately proceeded to organize a company, in which he was joined  by a

number of his friends and relatives.  His next step was to select  a site for the intended works, and make the

necessary arrangements  for beginning the manufacture of iron.  After carefully examining the  country on both

sides of the Forth, he at length made choice of a  site on the banks of the river Carron, in Stirlingshire, where

there  was an abundant supply of wafer, and an inexhaustible supply of iron,  coal, and limestone in the

immediate neighbourhood, and there Dr.  Roebuck planted the first ironworks in Scotland, 

In order to carry them on with the best chances of success, he  brought a large number of skilled workmen

from England, who formed a  nucleus of industry at Carron, where their example and improved  methods of

working served to train the native labourers in their art.  At a subsequent period, Mr. Cadell, of Carronpark,

also brought a  number of skilled English nailmakers into Scotland, and settled them  in the village of

Camelon, where, by teaching others, the business  has become handed down to the present day. 

The first furnace was blown at Carron on the first day of January,  1760; and in the course of the same year

the Carron Iron Works turned  out 1500 tons of iron, then the whole annual produce of Scotland.  Other

furnaces were shortly after erected on improved plans, and the  production steadily increased.  Dr. Roebuck

was indefatigable in his  endeavours to improve the manufacture, and he was one of the first,  as we have said,

to revive the use of pitcoal in refining the ore,  as appears from his patent of 1762.  He there describes his

new  process as follows:   "I melt pig or any kind of castiron in a  hearth heated with pitcoal by the blast

of bellows, and work the  metal until it is reduced to nature, which I take out of the fire and  separate to pieces;

then I take the metal thus reduced to nature and  expose it to the action of a hollow pitcoal fire, heated by the

blast of bellows, until it is reduced to a loop, which I draw out  under a common forge hammer into bariron."

This method of  manufacture was followed with success, though for some time, as  indeed to this day, the

principal production of the Carron Works was  castings, for which the peculiar quality of the Scotch iron

admirably  adapts it.  The wellknown Carronades,* 

[footnote...

The carronade was invented by General Robert Melville [Mr. Nasmyth

says it was by Miller of Dalswinton], who proposed it for discharging

68 lb, shot with low charges of powder, in order to produce the

increased splintering or SMASHING effects which were known to result

from such practice.  The first piece of the kind was cast at the

Carron Foundry, in 1779, and General Melville's family have now in

their possession a small model of this gun, with the inscription:  

"Gift of the Carron Company to Lieutenantgeneral Melville, inventor

of the smashers and lesser carronades, for solid, ship, shell, and

carcass shot,  First used against French ships in 1779."

...] 


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or "Smashers," as they were named, were cast in large numbers at the  Carron Works.  To increase the power

of his blowing apparatus,  Dr.Roebuck called to his aid the celebrated Mr. Smeaton, the  engineer, who

contrived and erected for him at Carron the most  perfect apparatus of the kind then in existence.  It may also

be  added, that out of the Carron enterprise, in a great measure, sprang  the Forth and Clyde Canal, the first

artificial navigation in  Scotland.  The Carron Company, with a view to securing an improved  communication

with Glasgow, themselves surveyed a line, which was  only given up in consequence of the determined

opposition of the  landowners; but the project was again revived through their means,  and was eventually

carried out after the designs of Smeaton and  Brindley. 

While the Carron foundry was pursuing a career of safe prosperity,  Dr. Roebuck's enterprise led him to

embark in coalmining, with the  object of securing an improved supply of fuel for the iron works.  He  became

the lessee of the Duke of Hamilton's extensive coalmines at  Boroughstoness, as well as of the saltpans

which were connected with  them.  The mansion of Kinneil went with the lease,and there Dr.  Roebuck and his

family took up their abode.  Kinneil House was  formerly a country seat of the Dukes of Hamilton, and is to

this day  a stately old mansion, reminding one of a French chateau.  Its  situation is of remarkable beauty, its

windows overlooking the broad  expanse of the Firth of Forth, and commanding an extensive view of  the

country along its northern shores.  The place has become in a  measure classical, Kinneil House having been

inhabited, since Dr.  Roebuck's time, by Dugald Stewart, who there wrote his Philosophical  Essays.* 

[footnote...

Wilkie the painter once paid him a visit there while in Scotland

studying the subject of his "Penny Wedding;" and Dugald Stewart found

for him the old farmhouse with the cradlechimney, which he

introduced in that picture.  But Kinneil House has had its imaginary

inhabitants as well as its real ones, the ghost of a Lady Lilburn,

once an occupant of the place, still "haunting" some of the

unoccupied chambers.  Dugald Stewart told Wilkie one night, as he was

going to bed, of the unearthly wailings which he himself had heard

proceeding from the ancient apartments; but to him at least they had

been explained by the door opening out upon the roof being blown in

on gusty nights, when a jarring and creaking noise was heard all over

the house.  One advantage derived from the house being "haunted" was,

that the garden was never broken into, and the winter apples and

stores were at all times kept safe from depredation in the apartments

of the Lady Lilburn.

...] 

When Dr. Roebuck began to sink for coal at the new mines, he found it  necessary to erect

pumpingmachinery of the most powerful kind that  could be contrived, in order to keep the mines clear of

water.  For  this purpose the Newcomen engine, in its then state, was found  insufficient; and when Dr.

Roebuck's friend, Professor Black, of  Edinburgh, informed him of a young man of his acquaintance, a

mathematical instrument maker at Glasgow, having invented a  steamengine calculated to work with

increased power, speed, and  economy, compared with Newcomen's; Dr. Roebuck was much interested,  and

shortly after entered into a correspondence with James Watt, the  mathematical instrument maker aforesaid on

the subject.  The Doctor  urged that Watt, who, up to that time, had confined himself to  models, should come

over to Kinneil House, and proceed to erect a  working; engine in one of the outbuildings.  The English

workmen whom  he had brought; to the Carron works would, he justly thought, give  Watt a better chance of

success with his engine than if made by the  clumsy whitesmiths and blacksmiths of Glasgow, quite

unaccustomed as  they were to firstclass work; and he proposed himself to cast the  cylinders at Carron

previous to Watt's intended visit to him at  Kinneil. 

Watt paid his promised visit in May, 1768, and Roebuck was by this  time so much interested in the invention,

that the subject of his  becoming a partner with Watt, with the object of introducing the  engine into general

use, was seriously discussed.  Watt had been  labouring at his invention for several years, contending with


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many  difficulties, but especially with the main difficulty of limited  means.  He had borrowed considerable

sums of money from Dr. Black to  enable him to prosecute his experiments, and he felt the debt to hang  like a

millstone round his neck.  Watt was a sickly, fragile man, and  a constant sufferer from violent headaches;

besides he was by nature  timid, desponding, painfully anxious, and easily cast down by  failure.  Indeed, he

was more than once on the point of abandoning his  invention in despair.  On the other hand, Dr. Roebuck was

accustomed  to great enterprises, a bold and undaunted man, and disregardful of  expense where he saw before

him a reasonable prospect of success.  His  reputation as a practical chemist and philosopher, and his success

as  the founder of the Prestonpans Chemical Works and of the Carron Iron  Works, justified the friends of Watt

in thinking that he was of all  men the best calculated to help him at this juncture, and hence they  sought to

bring about a more intimate connection between the two.  The  result was that Dr. Roebuck eventually became

a partner to the extent  of twothirds of the invention, took upon him the debt owing by Watt  to Dr. Black

amounting to about 1200L., and undertook to find the  requisite money to protect the invention by means of a

patent.  The  necessary steps were taken accordingly and the patent right was  secured by the beginning of

1769, though the perfecting of his model  cost Watt much further anxiety and study. 

It was necessary for Watt occasionally to reside with Dr. Roebuck  at  Kinneil House while erecting his first

engine there.  It had been  originally intended to erect it in the neighbouring town of  Boroughstoness, but as

there might be prying eyes there, and Watt  wished to do his work in privacy, determined "not to puff," he at

length fixed upon an outhouse still standing, close behind the  mansion, by the burnside in the glen, where

there was abundance of  water and secure privacy.  Watt's extreme diffidence was often the  subject of remark

at Dr. Roebuck's fireside.  To the Doctor his  anxiety seemed quite painful, and he was very much disposed to

despond under apparently trivial difficulties.  Roebuck's hopeful  nature was his mainstay throughout.  Watt

himself was ready enough to  admit this; for, writing to his friend Dr.Small, he once said, "I  have met with

many disappointments; and I must have sunk under the  burthen of them if I had not been supported by the

friendship of Dr.  Roebuck." 

But more serious troubles were rapidly accumulating upon Dr.  Roebuck  himself; and it was he, and not Watt,

that sank under the  burthen.  The progress of Watt's engine was but slow, and long before  it could  be applied

to the pumping of Roebuck's mines, the  difficulties of the  undertaking on which he had entered overwhelmed

him.  The opening out  of the principal coal involved a very heavy  outlay, extending over  many years, during

which he sank not only his  own but his wife's  fortune, andwhat distressed him most of  alllarge sums

borrowed  from his relatives and friends, which he was  unable to repay.  The  consequence was, that he was

eventually under  the necessity of  withdrawing his capital from the refining works at  Birmingham, and  the

vitriol works at Prestonpans.  At the same time,  he transferred to  Mr. Boulton of Soho his entire interest in

Watt's  steamengine, the  value of which, by the way, was thought so small  that it was not even  included

among the assets; Roebuck's creditors  not estimating it as  worth one farthing.  Watt sincerely deplored his

partner's  misfortunes, but could not help him.  "He has been a most  sincere and  generous friend," said Watt,

"and is a truly worthy man."  And again,  "My heart bleeds for him, but I can do nothing to help  him:  I have

stuck by him till I have much hurt myself; I can do so no  longer; my  family calls for my care to provide for

them."  The later  years of Dr.  Roebuck's life were spent in comparative obscurity; and  he died in  1794, in his

76th year. 

He lived to witness the success of the steamengine, the opening up  of the Boroughstoness coal,* 

[footnote...

Dr. Roebuck had been on the brink of great good fortune, but he did

not know it.  Mr. Ralph Moore, in his "Papers on the Blackband

Ironstones" (Glasgow, 1861), observes:   "Strange to say, he was

leaving behind him, almost as the roof of one of the seams of coal

which he worked, a valuable blackband ironstone, upon which Kinneil

Iron Works are now founded.  The coalfield continued to be worked

until the accidental discovery of the blackband about 1845.  The old


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coalpits are now used for working the ironstone."

...] 

and the rapid extension of the Scotch iron trade, though he shared in  the prosperity of neither of those

branches of industry.  He had been  working ahead of his age, and he suffered for it.  He fell in the  breach at the

critical moment, and more fortunate men marched over  his body into the fortress which his enterprise and

valour had mainly  contributed to win.  Before his great undertaking of the Carron Works,  Scotland was

entirely dependent upon other countries for its supply  of iron.  In 1760, the first year of its operations, the

whole produce  was 1500 tons.  In course of time other iron works were erected, at  Clyde Cleugh, Muirkirk,

and Devonthe managers and overseers of  which, as well as the workmen, had mostly received their

training and  experience at Carronuntil at length the iron trade of Scotland has  assumed such a magnitude

that its manufacturers are enabled to export  to England and other countries upwards of 500,000 tons ayear.

How  different this state of things from the time when raids were made  across the Border for the purpose of

obtaining a store of iron  plunder to be carried back into Scotland! 

The extraordinary expansion of the Scotch iron trade of late years  has been mainly due to the discovery by

David Mushet of the Black  Band ironstone in 1801, and the invention of the Hot Blast by James  Beaumont

Neilson in 1828.  David Mushet was born at Dalkeith, near  Edinburgh, in 1772.* 

[footnpote...

The Mushets are an old Kincardine family; but they were almost

extinguished by the plague in the reign of Charles the Second.  Their

numbers were then reduced to two; one of whom remained at Kincardine,

and the other, a clergyman, the Rev. George Mushet , accompanied

Montrose as chaplain.  He is buried in Kincardine churchyard.

...] 

Like other members of his family he was brought up to metalfounding.  At the age of nineteen he joined the

staff of the Clyde Iron Works,  near Glasgow, at a time when the Company had only two blastfurnaces  at

work.  The office of accountant, which he held, precluded him from  taking any part in the manufacturing

operations of the concern.  But  being of a speculative and ingenious turn of mind, the remarkable  conversions

which iron underwent in the process of manufacture very  shortly began to occupy his attention.  The subject

was much discussed  by the young men about the works, and they frequently had occasion to  refer to

Foureroy's wellknown book for the purpose of determining  various questions of difference which arose

among them in the course  of their inquiries.  The book was, however, in many respects  indecisive and

unsatisfactory; and, in 1793, when a reduction took  place in the Company's staff, and David Mushet was left

nearly the  sole occupant of the office, he determined to study the subject for  himself experimentally, and in

the first place to acquire a thorough  knowledge of assaying, as the true key to the whole art of  ironmaking. 

He first set up his crucible upon the bridge of the reverberatory  furnace used for melting pigiron, and filled

it with a mixture  carefully compounded according to the formula of the books; but,  notwithstanding the

shelter of a brick, placed before it to break the  action of the flame, the crucible generally split in two, and not

unfrequently melted and disappeared altogether.  To obtain better  results if possible, he next had recourse to

the ordinary smith's  fire, carrying on his experiments in the evenings after officehours.  He set his crucible

upon the fire on a piece of fire brick, opposite  the nozzle of the bellows; covering the whole with coke, and

then  exciting the flame by blowing.  This mode of operating produced  somewhat better results, but still

neither the iron nor the cinder  obtained resembled the pig or scoria of the blastfurnace, which it  was his

ambition to imitate.  From the irregularity of the results,  and the frequent failure of the crucibles, he came to

the conclusion  that either his furnace, or his mode of fluxing, was in fault, and he  looked about him for a

more convenient means of pursuing his  experiments.  A small square furnace had been erected in the works

for  the purpose of heating the rivets used for the repair of steamengine  boilers; the furnace had for its

chimney a castiron pipe six or  seven inches in diameter and nine feet long.  After a few trials with  it, he

raised the heat to such an extent that the lower end of the  pipe was melted off, without producing any very


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satisfactory results  on the experimental crucible, and his operations were again brought  to a standstill.  A

chimney of brick having been substituted for the  castiron pipe, he was, however, enabled to proceed with

his trials. 

He continued to pursue his experiments in assaying for about two  years, during which he had been working

entirely after the methods  described in books; but, feeling the results still unsatisfactory, he  determined to

borrow no more from the books, but to work out a system  of his own, which should ensure results similar to

those produced at  the blastfurnace.  This he eventually succeeded in effecting by  numerous experiments

performed in the night; as his time was fully  occupied by his officeduties during the day.  At length these

patient  experiments bore their due fruits.  David Mushet became the most  skilled assayer at the works; and

when a difficulty occurred in  smelting a quantity of new ironstone which had been contracted for,  the

manager himself resorted to the bookkeeper for advice and  information; and the skill and experience which

he had gathered  during his nightly labours, enabled him readily and satisfactorily to  solve the difficulty and

suggest a suitable remedy.  His reward for  this achievement was the permission, which was immediately

granted  him by the manager, to make use of his own assayfurnace, in which he  thenceforward continued his

investigations, at the same time that he  instructed the manager's son in the art of assaying.  This additional

experience proved of great benefit to him; and he continued to  prosecute his inquiries with much zeal,

sometimes devoting entire  nights to experiments in assaying, roasting and cementing ironores  and ironstone,

decarbonating castiron for steel and bariron, and  various like operations.  His general practice, however, at

that time  was, to retire between two and three o'clock in the morning, leaving  directions with the engineman

to call him at halfpast five, so as  to be present in the office at six.  But these praiseworthy  experiments were

brought to a sudden end, as thus described by  himself:   

"In the midst of my career of investigation," says he,* 

[footnote...

Papers on Iron and Steel.  By David Mushet.  London, 1840.

...] 

"and without a cause being assigned, I was stopped short.  My  furnaces, at the order of the manager, were

pulled in pieces, and an  edict was passed that they should never be erected again.  Thus  terminated my

researches at the Clyde Iron Works.  It happened at a  time when I was interestedand I had been two years

previously  occupiedin an attempt to convert castiron into steel, without  fusion, by a process of

cementation, which had for its object the  dispersion or absorption of the superfluous carbon contained in the

castiron,an object which at that time appeared to me of so great  importance, that, with the consent of a

friend, I erected an assay  and cementing Furnace at the distance of about two miles from the  Clyde Works.

Thither I repaired at night, and sometimes at the  breakfast and dinner hours during the day.  This plan of

operation was  persevered in for the whole of one summer, but was found too  uncertain and laborious to be

continued.  At the latter end of the  year 1798 I left my chambers, and removed from the Clyde Works to the

distance of about a mile, where I constructed several furnaces for  assaying and cementing, capable of exciting

a greater temperature  than any to which I before had access; and thus for nearly two years  I continued to

carry on my investigations connected with iron and the  alloys of the metals. 

"Though operating in a retired manner, and holding little  communication with others, my views and opinions

upon the RATIONALE  of ironmaking spread over the establishment.  I was considered  forward in affecting

to see and explain matters in a different way  from others who were much my seniors, and who were content

to be  satisfied with old methods of explanation, or with no explanation at  all.....  Notwithstanding these early

reproaches, I have lived to see  the nomenclature of my youth furnish a vocabulary of terms in the art  of

ironmaking, which is used by many of the ironmasters of the  present day with freedom and effect, in

communicating with each other  on the subject of their respective manufactures.  Prejudices seldom  outlive the

generation to which they belong, when opposed by a more  rational system of explanation.  In this respect,


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Time (as my Lord  Bacon says) is the greatest of all innovators. 

"In a similar manner, Time operated in my favour in respect to the  Black Band Ironstone.* 

[footnote...

This valuable description of iron ore was discovered by Mr. Mushet,

as he afterwards informs us (Papers on Iron and Steel, 121),in the

year 1801, when crossing the river Calder, in the parish of Old

Monkland.  Having subjected a specimen which he found in the riverbed

to the test of his crucible, he satisfied himself as to its

properties, and proceeded to ascertain its geological position and

relations.  He shortly found that it belonged to the upper part of the

coalformation, and hence he designated it carboniferous ironstone.

He prosecuted his researches, and found various rich beds of the

mineral distributed throughout the western counties of Scotland.  On

analysis, it was found to contain a little over 50 per cent.  of

protoxide of iron.  The coaly  matter it contained was not its least

valuable ingredient; for by the aid of the hot blast it was

afterwards found practicable to smelt it almost without any addition

of coal.  Seams of black band have since been discovered and

successfully worked in Edinburghshire, Staffordshire, and North

Wales.

...] 

The discovery of this was made in 1801, when I was engaged in  erecting for myself and partners the Calder

Iron Works.  Great  prejudice was excited against me by the ironmasters and others of  that day in presuming to

class the WILD COALS of the country (as  Black Band was called) with ironstone fit and proper for the blast

furnace.  Yet that discovery has elevated Scotland to a considerable  rank among the ironmaking nations of

Europe, with resources still in  store that may be considered inexhaustible.  But such are the  consolatory

effects of Time, that the discoverer of 1801 is no longer  considered the intrusive visionary of the laboratory,

but the  acknowledged benefactor of his country at large, and particularly of  an extensive class of coal and

mine proprietors and iron masters, who  have derived, and are still deriving, great wealth from this  important

discovery; and who, in the spirit of grateful  acknowledgment, have pronounced it worthy of a crown of gold,

or a  monumental record on the spot where the discovery was first made. 

"At an advanced period of life, such considerations are soothing  and  satisfactory.  Many under similar

circumstances have not, in their  own  lifetime, had that measure of justice awarded to them by their  country to

which they were equally entitled.  I accept it, however, as  a boon justly due to me, and as an equivalent in

some degree for that  laborious course of investigation which I had prescribed for myself,  and which, in early

life, was carried on under circumstances of  personal exposure and inconvenience, which nothing but a frame

of  iron could have supported.  They atone also ,in part, for that  disappointment sustained in early life by the

speculative habits of  one partner, and the constitutional nervousness of another, which  eventually occasioned

my separation from the Calder Iron Works, and  lost me the possession of extensive tracts of Black Band

ironstone,  which I had secured while the value of the discovery was known only  to myself." 

Mr. Mushet published the results of his laborious investigations in  a  series of papers in the Philosophical

Magazine,afterwards  reprinted  in a collected form in 1840 under the title of "Papers on  Iron and  Steel."

These papers are among the most valuable original  contributions to the literature of the ironmanufacture that

have yet  been given to the world.  They contain the germs of many inventions  and discoveries in iron and

steel, some of which were perfected by  Mr. Mushet himself, while others were adopted and worked out by

different experimenters.  In 1798 some of the leading French chemists  were endeavouring to prove by

experiment that steel could be made by  contact of the diamond with bariron in the crucible, the carbon of

the diamond being liberated and entering into combination with the  iron, forming steel.  In the animated

controversy which occurred on  the subject, Mr. Mushet's name was brought into considerable notice;  one of


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the subjects of his published experiments having been the  conversion of bariron into steel in the crucible by

contact with  regulated proportions of charcoal.  The experiments which he made in  connection with this

controversy, though in themselves unproductive  of results, led to the important discovery by Mr. Mushet of

the  certain fusibility of malleable iron at a suitable temperature. 

Among the other important results of Mr. Mushet's lifelong labours,  the following may be summarily

mentioned:  The preparation of steel  from bariron by a direct process, combining the iron with carbon;  the

discovery of the beneficial effects of oxide of manganese on iron  and steel; the use of oxides of iron in the

puddlingfurnace in  various modes of appliance; the production of pigiron from the  blastfurnace, suitable

for puddling, without the intervention of the  refinery; and the application of the hot blast to anthracite coal in

ironsmelting.  For the process of combining iron with carbon for the  production of steel, Mr. Mushet took

out a patent in November, 1800;  and many years after, when he had discovered the beneficial effects  of oxide

of manganese on steel, Mr. Josiah Heath founded upon it his  celebrated patent for the making of caststeel,

which had the effect  of raising the annual production of that metal in Sheffield from 3000  to 100,000 tons.

His application of the hot blast to anthracite coal,  after a process invented by him and adopted by the Messrs.

Hill of  the Plymouth Iron Works, South Wales, had the effect of producing  savings equal to about 20,000L. a

year at those works; and yet,  strange to say, Mr. Mushet himself never received any consideration  for his

invention. 

The discovery of Titanium by Mr. Mushet in the hearth of a  blastfurnace in 1794 would now be regarded as

a mere isolated fact,  inasmuch as Titanium was not placed in the list of recognised metals  until Dr.

Wollaston, many years later, ascertained its qualities.  But  in connection with the fact, it may be mentioned

that Mr. Mushet's  youngest son, Robert, reasoning on the peculiar circumstances of the  discovery in question,

of which ample record is left, has founded  upon it his Titanium process, which is expected by him eventually

to  supersede all other methods of manufacturing steel, and to reduce  very materially the cost of its

production. 

While he lived, Mr. Mushet was a leading authority on all matters  connected with Iron and Steel, and he

contributed largely to the  scientific works of his time.  Besides his papers in the Philosophical  Journal, he

wrote the article "Iron" for Napiers Supplement to the  Encyclopaedia Britannica; and the articles "Blast

Furnace" and  "Blowing Machine" for Rees's Cyclopaedia.  The two latter articles had  a considerable influence

on the opposition to the intended tax upon  iron in 1807, and were frequently referred to in the discussions on

the subject in Parliament.  Mr. Mushet died in 1847. 

CHAPTER IX. INVENTION OF THE HOT BLASTJAMES BEAUMONT

NEILSON.

"Whilst the exploits of the conqueror and the intrigues of the

demagogue are faithfully preserved through a succession of ages, the

persevering and unobtrusive efforts of genius, developing the best

blessings of the Deity to man, are often consigned to oblivion."

David Mushet.

The extraordinary value of the Black Band ironstone was not at  first  duly recognised, perhaps not even by

Mr. Mushet himself.  For  several  years after its discovery by him, its use was confined to the  Calder  Iron

Works, where it was employed in mixture with other  ironstones of  the argillaceous class.  It was afterwards

partially  used at the Clyde  Iron Works, but nowhere else, a strong feeling of  prejudice being  entertained

against it on the part of the iron trade  generally.  It  was not until the year 1825 that the Monkland Company

used it alone,  without any other mixture than the necessary quantity  of limestone  for a flux.  "The success of

this Company," says Mr.  Mushet, "soon  gave rise to the Gartsherrie and Dundyvan furnaces, in  the midst of

which progress came the use of raw pitcoal and the Hot  Blastthe  latter one of the greatest discoveries in


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metallurgy of the  present  age, and, above every other process, admirably adapted for  smelting  the Blackband

ironstone."  From the introduction of this  process the  extraordinary development of the ironmanufacture of

Scotland may be  said to date; and we accordingly propose to devote the  present  chapter to an account of its

meritorious inventor. 

James Beaumont Neilson was born at Shettleston, a roadside village  about three miles eastward of Glasgow,

on the 22nd of June, 1792.  His  parents belonged to the working class.  His father's earnings during  many

laborious years of his life did not exceed sixteen shillings a  week.  He had been bred to the trade of a

millwright, and was for  some time in the employment of Dr. Roebuck as an enginewright at his  colliery

near Boroughstoness.  He was next employed in a like capacity  by Mr. Beaumont, the mineralmanager of the

collieries of Mrs.  Cunningham of Lainshaw, near Irvine in Ayrshire; after which he was  appointed

enginewright at Ayr, and subsequently at the Govan Coal  Works near Glasgow, where he remained until his

death.  It was while  working at the Irvine Works that he first became acquainted with his  future wife, Marion

Smith, the daughter of a Renfrewshire bleacher, a  woman remarkable through life for her clever, managing,

and  industrious habits.  She had the charge of Mrs. Cunningham's children  for some time after the marriage of

that lady to Mr. Beaumont, and it  was in compliment to her former mistress and her husband that she  named

her youngest son James Beaumont after the latter. 

The boy's education was confined to the common elements of reading,  writing, and arithmetic, which he

partly acquired at the parish  school of Strathbungo near Glasgow, and partly at the Chapel School,  as it was

called, in the Gorbals at Glasgow.  He had finally left  school before he was fourteen.  Some time before he left,

he had been  partially set to work, and earned four shillings a week by employing  a part of each day in driving

a small condensing engine which his  father had put up in a neighbouring quarry.  After leaving school, he  was

employed for two years as a gig boy on one of the winding engines  at the Govan colliery.  His parents now

considered him of fit age to  be apprenticed to some special trade, and as Beaumont had much of his  father's

tastes for mechanical pursuits, it was determined to put him  apprentice to a working engineer.  His elder

brother John was then  acting as engineman at Oakbank near Glasgow, and Beaumont was  apprenticed under

him to learn the trade.  John was a person of a  studious and serious turn of mind, and had been strongly

attracted to  follow the example of the brothers Haldane, who were then exciting  great interest by their

preaching throughout the North; but his  father set his face against his son's "preaching at the back o'  dikes,"

as he called it; and so John quietly settled down to his  work.  The engine which the two brothers managed was

a very small one,  and the master and apprentice served for engineman and fireman.  Here  the youth worked

for three years, employing his leisure hours in the  evenings in remedying the defects of his early education,

and  endeavouring to acquire a knowledge of English grammar, drawing, and  mathematics. 

On the expiry of his apprenticeship, Beaumont continued for a time  to  work under his brother as journeyman

at a guinea a week; after  which,  in 1814, he entered the employment of William Taylor,  coalmaster at

Irvine, and he was appointed enginewright of the  colliery at a  salary of from 70L. to 80L. a year.  One of the

improvements which he  introduced in the working of the colliery, while  he held that office,  was the laying

down of an edge railway of  castiron, in lengths of  three feet, from the pit to the harbour of  Irvine, a distance

of  three miles.  At the age of 23 he married his  first wife, Barbara  Montgomerie, an Irvine lass, with a

"tocher" of  250L.  This little  provision was all the more serviceable to him, as  his master, Taylor,  becoming

unfortunate in business, he was suddenly  thrown out of  employment, and the little fortune enabled the

newlymarried pair to  hold their heads above water till better days  came round.  They took a  humble

tenement, consisting of a room and a  kitchen, in the  Cowcaddens, Glasgow, where their first child was born. 

About this time a gaswork, the first in Glasgow, was projected,  and  the company having been formed, the

directors advertised for a  superintendent and foreman, to whom they offered a "liberal salary."  Though

Beaumont had never seen gaslight before, except at the  illumination of his father's colliery office after the

Peace of  Amiens, which was accomplished in a very simple and original manner,  without either condenser,

purifier, or gasholder, and though he knew  nothing of the art of gasmaking, he had the courage to apply for


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the  situation.  He was one of twenty candidates, and the fortunate one;  and in August, 1817, we find him

appointed foreman of the Glasgow  Gasworks, for five years, at the salary of 90L. a year.  Before the  expiry of

his term he was reappointed for six years more, at the  advanced salary of 200L., with the status of manager

and engineer of  the works.  His salary was gradually increased to 400L. a year, with a  free dwellinghouse,

until 1847, when, after a faithful service of  thirty years, during which he had largely extended the central

works,  and erected branch works in Tradeston and Partick, he finally  resigned the management. 

The situation of manager of the Glasgow Gasworks was in many  respects well suited for the development of

Mr. Neilson's peculiar  abilities.  In the first place it afforded him facilities for  obtaining theoretical as well as

practical knowledge in Chemical  Science, of which he was a diligent student at the Andersonian  University,

as well as of Natural Philosophy and Mathematics in their  higher branches.  In the next place it gave free

scope for his  ingenuity in introducing improvements in the manufacture of gas, then  in its infancy.  He was

the first to employ clay retorts; and he  introduced sulphate of iron as a selfacting purifier, passing the  gas

through beds of charcoal to remove its oily and tarry elements.  The swallowtail or union jet was also his

invention, and it has  since come into general use. 

While managing the Gasworks, one of Mr.Neilson's labours of love  was  the establishment and direction by

him of a Workmen's Institution  for  mutual improvement.  Having been a workman himself, and  experienced

the disadvantages of an imperfect education in early life,  as well as  the benefits arising from improved culture

in later years,  he desired  to impart some of these advantages to the workmen in his  employment,  who

consisted chiefly of persons from remote parts of the  Highlands  or from Ireland.  Most of them could not even

read, and his  principal  difficulty consisted in persuading them that it was of any  use to  learn.  For some time

they resisted his persuasions to form a  Workmen's Institution, with a view to the establishment of a library,

classes, and lectures, urging as a sufficient plea for not joining  it, that they could not read, and that books

would be of no use to  them.  At last Mr. Neilson succeeded, though with considerable  difficulty, in inducing

fourteen of the workmen to adopt his plan.  Each member was to contribute a small sum monthly, to be laid

out in  books, the Gas Company providing the members with a comfortable room  in which they might meet to

read and converse in the evenings instead  of going to the alehouse.  The members were afterwards allowed to

take  the books home to read, and the room was used for the purpose of  conversation on the subjects of the

books read by them, and  occasionally for lectures delivered by the members themselves on  geography,

arithmetic, chemistry, and mechanics.  Their numbers  increased so that the room in which they met became

insufficient for  their accommodation, when the Gas Company provided them with a new  and larger place of

meeting, together with a laboratory and workshop.  In the former they studied practical chemistry, and in the

latter  they studied practical mechanics, making for themselves an air pump  and an electrifying machine, as

well as preparing the various models  used in the course of the lectures.  The effects on the workmen were

eminently beneficial, and the institution came to be cited as among  the most valuable of its kind in the

kingdom.* 

[footnote...

Article by Dugald Bannatyne in Glasgow Mechanic's Magazine, No. 53,

Dec. 1824.

...] 

Mr. Neilson throughout watched carefully over its working, and  exerted himself in all ways to promote its

usefulness, in which he  had the zealous cooperation of the leading workmen themselves, and  the gratitude

of all.  On the opening of the new and enlarged rooms in  1825, we find him delivering an admirable address,

which was thought  worthy of republication, together with the reply of George  Sutherland, one of the

workmen, in which Mr. Neilson's exertions as  its founder and chief supporter were gratefully and forcibly

expressed.* 

[footnote...

Glasgow Mechanic's Magazine, vol. iii. p. 159.


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...] 

It was during the period of his connection with the Glasgow  Gasworks  that Mr. Neilson directed his

attention to the smelting of  iron.  His  views in regard to the subject were at first somewhat  crude, as  appears

from a paper read by him before the Glasgow  Philosophical  Society early in 1825.  It appears that in the

course of  the preceding  year his attention had been called to the subject by an  ironmaker,  who asked him if

he thought it possible to purify the air  blown into  the blast furnaces, in like manner as carburetted hydrogen

gas was  purified.  The ironmaster supposed that it was the presence of  sulphur  in the air that caused

blastfurnaces to work irregularly, and  to  make bad iron in the summer months.  Mr. Neilson was of opinion

that  this was not the true cause, and he was rather disposed to think  it  attributable to the want of a due

proportion of oxygen in summer,  when the air was more rarefied, besides containing more aqueous  vapour

than in winter.  He therefore thought the true remedy was in  some way or other to throw in a greater

proportion of oxygen; and he  suggested that, in order to dry the air, it should be passed, on its  way to the

furnace, through two long tunnels containing calcined  lime.  But further inquiry served to correct his views,

and eventually  led him to the true theory of blasting. 

Shortly after, his attention was directed by Mr. James Ewing to a  defect in one of the Muirkirk

blastfurnaces, situated about half a  mile distant from the blowingengine, which was found not to work so

well as others which were situated close to it.  The circumstances of  the case led Mr. Neilson to form the

opinion that, as air increases  in volume according to temperature, if he were to heat it by passing  it through a

redhot vessel, its volume would be increased, according  to the wellknown law, and the blast might thus be

enabled to do more  duty in the distant furnace.  He proceeded to make a series of  experiments at the

Gasworks, trying the effect of heated air on the  illuminating power of gas, by bringing up a stream of it in a

tube so  as to surround the gasburner.  He found that by this means the  combustion of the gas was rendered

more intense, and its illuminating  power greatly increased.  He proceeded to try a similar experiment on  a

common smith's fire, by blowing the fire with heated air, and the  effect was the same; the fire was much more

brilliant, and  accompanied by an unusually intense degree of heat. 

Having obtained such marked results by these small experiments, it  naturally occurred to him that a similar

increase in intensity of  combustion and temperature would attend the application of the  process to the

blastfurnace on a large scale; but being only a  gasmaker, he had the greatest difficulty in persuading any

ironmaster to permit him to make the necessary experiment's with  blastfurnaces actually at work.  Besides,

his theory was altogether  at variance with the established practice, which was to supply air as  cold as

possible, the prevailing idea being that the coldness of the  air in winter was the cause of the best iron being

then produced.  Acting on these views, the efforts of the ironmasters had always been  directed to the cooling

of the blast, and various expedients were  devised for the purpose.  Thus the regulator was painted white, as

being the coolest colour; the air was passed over cold water, and in  some cases the air pipes were even

surrounded by ice, all with the  object of keeping the blast cold.  When, therefore, Mr. Neilson  proposed

entirely to reverse the process, and to employ hot instead  of cold blast, the incredulity of the ironmasters may

well be  imagined.  What!  Neilson, a mere maker of gas, undertake to instruct  practical men in the manufacture

of iron!  And to suppose that heated  air can be used for the purpose!  It was presumption in the extreme,  or at

best the mere visionary idea of a person altogether  unacquainted with the subject! 

At length, however, Mr. Neilson succeeded in inducing Mr. Charles  Macintosh of Crossbasket, and Mr. Colin

Dunlop of the Clyde Iron  Works, to allow him to make a trial of the hot air process.  In the  first imperfect

attempts the air was heated to little more than 80  degrees Fahrenheit, yet the results were satisfactory, and the

scoriae from the furnace evidently contained less iron.  He was  therefore desirous of trying his plan upon a

more extensive scale,  with the object, if possible, of thoroughly establishing the  soundness of his principle.  In

this he was a good deal hampered even  by those ironmasters who were his friends, and had promised him the

requisite opportunities for making a fair trial of the new process.  They strongly objected to his making the

necessary alterations in the  furnaces, and he seemed to be as far from a satisfactory experiment  as ever.  In


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one instance, where he had so far succeeded as to be  allowed to heat the blastmain, he asked permission to

introduce  deflecting plates in the main or to put a bend in the pipe, so as to  bring the blast more closely

against the heated sides of the pipe,  and also increase the area of heating surface, in order to raise the

temperature to a higher point; but this was refused, and it was said  that if even a bend were put in the pipe the

furnace would stop  working.  These prejudices proved a serious difficulty in the way of  our inventor, and

several more years passed before he was allowed to  put a bend in the blastmain.  After many years of

perseverance, he  was, however, at length enabled to work out his plan into a definite  shape at the Clyde Iron

Works, and its practical value was at once  admitted.  At the meeting of the Mechanical Engineers' Society

held in  May, 1859, Mr. Neilson explained that his invention consisted solely  in the principle of heating the

blast between the engine and the  furnace, and was not associated with any particular construction of  the

intermediate heating apparatus.  This, he said, was the cause of  its success; and in some respects it resembled

the invention of his  countryman, James Watt, who, in connection with the steamengine,  invented the plan of

condensing the steam in a separate vessel, and  was successful in maintaining his invention by not limiting it

to any  particular construction of the condenser.  On the same occasion he  took the opportunity of

acknowledging the firmness with which the  English ironmasters had stood by him when attempts were made

to  deprive him of the benefits of his invention; and to them he  acknowledged he was mainly indebted for the

successful issue of the  severe contests he had to undergo.  For there were, of course, certain  of the

ironmasters, both English and Scotch, supporters of the cause  of free trade in others' inventions, who sought

to resist the patent,  after it had come into general use, and had been recognised as one of  the most valuable

improvements of modem times.* 

[footnote...

Mr. Mushet described it as "a wonderful discovery," and one of the

"most novel and beautiful improvements in his time."  Professor

Gregory of Aberdeen characterized it as "the greatest improvement

with which he was acquainted."  Mr. Jessop, an extensive English iron

manufacturer, declared it to be "of as great advantage in the iron

trade as Arkwright's machinery was in the cottonspinning trade; and

Mr. Fairbairn, in his contribution on "Iron" in the Encyclopaedia

Britannica, says that it "has effected an entire revolution in the

iron industry of Great Britain, and forms the last era in the history

of this material."

...] 

The patent was secured in 1828 for a term of fourteen years; but,  as  Mr. Neilson did not himself possess the

requisite capital to enable  him to perfect the invention, or to defend it if attacked, he found  it necessary to

invite other gentlemen, able to support him in these  respects, to share its profits; retaining for himself only

threetenths of the whole.  His partners were Mr. Charles Macintosh,  Mr. Colin Dunlop, and Mr.John Wilson

of Dundyvan.  The charge made by  them was only a shilling a ton for all iron produced by the new  process;

this low rate being fixed in order to ensure the  introduction of the patent into general use, as well as to reduce

to  a minimum the temptations of the ironmasters to infringe it. 

The first trials of the process were made at the blastfurnaces of  Clyde and Calder; from whence the use of

the hot blast gradually  extended to the other ironmining districts.  In the course of a few  years every furnace

in Scotland, with one exception (that at Carron),  had adopted the improvement; while it was also employed in

half the  furnaces of England and Wales, and in many of the furnaces on the  Continent and in America.  In

course of time, and with increasing  experience, various improvements were introduced in the process, more

particularly in the shape of the airheating vessels; the last form  adopted being that of a congeries of tubes,

similar to the tubular  arrangement in the boiler of the locomotive, by which the greatest  extent of heating

surface was provided for the thorough heating of  the air.  By these modifications the temperature of the air

introduced  into the furnace has been raised from 240 degrees to 600 degrees, or  the temperature of melting

lead.  To protect the nozzle of the  airpipe as it entered the furnace against the action of the intense  heat to

which it was subjected, a spiral pipe for a stream of cold  water constantly to play in has been introduced


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within the sides of  the iron tuyere through which the nozzle passes; by which means the  tuyere is kept

comparatively cool, while the nozzle of the airpipe  is effectually protected.* 

[footnote...

The invention of the tubular airvessels and the watertuyere

belongs, we believe, to Mr. John Condie, sometime manager of the

Blair Iron Works.

...] 

This valuable invention did not escape the usual fate of successful  patents, and it was on several occasions the

subject of protracted  litigation.  The first action occurred in 1832; but the objectors  shortly gave in, and

renewed their licence.  In 1839, when the process  had become generally adopted throughout Scotland, and,

indeed, was  found absolutely essential for smelting the peculiar ores of that  countrymore especially

Mushet's Black Banda powerful combination  was formed amongst the ironmasters to resist the patent.  The

litigation which ensued extended over five years, during which period  some twenty actions were proceeding

in Scotland, and several in  England.  Three juries sat upon the subject at different times, and on  three

occasions appeals were carried to the House of Lords.  One jury  trial occupied ten days, during which a

hundred and two witnesses  were examined; the law costs on both sides amounting, it is supposed,  to at least

40,000L.  The result was, that the novelty and merit of  Mr. Neilson's invention were finally established, and

he was secured  in the enjoyment of the patent right. 

We are gratified to add, that, though Mr. Neilson had to part with  twothirds of the profits of the invention to

secure the capital and  influence necessary to bring it into general use, he realized  sufficient to enable him to

enjoy the evening of his life in peace  and comfort.  He retired from active business to an estate which he

purchased in 1851 in the Stewartry of Kirkcudbright, where he is  found ready to lend a hand in every good

workwhether in  agricultural improvement, railway extension, or the moral and social  good of those about

him.  Mindful of the success of his Workmen's  Institution at the Glasgow GasWorks, he has, almost at his

own door,  erected a similar Institution for the use of the parish in which his  property is situated, the beneficial

effects of which have been very  marked in the district.  We may add that Mr. Neilson's merits have  been

recognised by many eminent bodiesby the Institution of Civil  Engineers, the Chemical Society, and

othersthe last honour  conferred on him being his election as a Member of the Royal Society  in 1846. 

The invention of the hot blast, in conjunction with the discovery  of  the Black Band ironstone, has had an

extra ordinary effect upon the  development of the ironmanufacture of Scotland.  The coals of that  country

are generally unfit for coking, and lose as much as 55 per  cent.  in the process.  But by using the hot blast, the

coal could be  sent to the blastfurnace in its raw state, by which a large saving  of fuel was effected.* 

[footnote...

Mr. Mushet says, "The greatest produce in iron per furnace with the

Black Band and cold blast never exceeded 60 tons aweek.  The produce

per furnace now averages 90 tons aweek.  Ten tons of this I attribute

to the use of raw pitcoal, and the other twenty tons to the use of

hot blast."  [Papers on Iron and Steel, 127.] The produce per furnace

is now 200 tons aweek and upwards.  The hot blast process was

afterwards applied to the making of iron with the anthracite or stone

coal of Wales; for which a patent was taken out by George Crane in

1836.  Before the hot blast was introduced, anthracite coal would not

act as fuel in the blastfurnace.  When put in, it merely had the

effect of putting the fire out.  With the aid of the hot blast,

however, it now proves to be a most valuable fuel in smelting.

...] 

Even coals of an inferior quality were by its means made available  for the manufacture of iron.  But one of the

peculiar qualities of the  Black Band ironstone is that in many cases it contains sufficient  coaly matter for


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purposes of calcination, without any admixture of  coal whatever.  Before its discovery, all the iron

manufactured in  Scotland was made from clayband; but the use of the latter has in a  great measure been

discontinued wherever a sufficient supply of Black  Band can be obtained.  And it is found to exist very

extensively in  most of the midland Scotch counties,the coal and iron measures  stretching in a broad belt

from the Firth of Forth to the Irish  Channel at the Firth of Clyde.  At the time when the hot blast was  invented,

the fortunes of many of the older works were at a low ebb,  and several of them had been discontinued; but

they were speedily  brought to life again wherever Black Band could be found.  In 1829,  the year after

Neilson's patent was taken out, the total make of  Scotland was 29,000 tons.  As fresh discoveries of the

mineral were  made, in Ayrshire and Lanarkshire, new works were erected, until, in  1845, we find the

production of Scotch pigiron had increased to  475,000 tons.  It has since increased to upwards of a million of

tons,  nineteentwentieths of which are made from Black Band ironstone.* 

[footnote...

It is stated in the North British Review for Nov. 1845, that "As in

Scotland every furnacewith the exception of one at Carronnow uses

the hot blast the saving on our present produce of 400,000 tons of

pigiron is 2,000,000 tons of coals, 200,000 tons of limestone, and

#650,000 sterling per annum."  But as the Scotch produce is now above

a million tons of pigiron a year, the above figures will have to be

multiplied by 2 1/2 to give the present annual savings.

...] 

Employment has thus been given to vast numbers of our industrial  population, and the wealth and resources

of the Scotch iron districts  have been increased to an extraordinary extent.  During the last year  there were 125

furnaces in blast throughout Scotland, each employing  about 400 men in making an average of 200 tons a

week; and the money  distributed amongst the workmen may readily be computed from the fact  that, under the

most favourable circumstances, the cost of making  iron in wages alone amounts to 36s. aton.* 

[footnote...

Papers read by Mr. Ralph Moore, Mining Engineer, Glasgow, before the

Royal Scottish Society of Arts, Edin.  1861, pp. 13, 14.

...] 

An immense additional value was given to all land in which the  Black  Band was found.  Mr. Mushet mentions

that in 1839 the proprietor  of  the Airdrie estate derived a royalty of 16,500L. from the mineral,  which had not

before its discovery yielded him one farthing.  At the  same time, many fortunes have been made by pushing

and energetic men  who have of late years entered upon this new branch of industry.  Amongst these may be

mentioned the Bairds of Gartsherrie, who vie  with the Guests and Crawshays of South Wales, and have

advanced  themselves in the course of a very few years from the station of  small farmers to that of great

capitalists owning estates in many  counties, holding the highest character commercial men, and ranking

among the largest employers of labour in the kingdom. 

CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS.

"L'invention nestelle pas la poesie de la science? .  .  .  Toutes les

grandes decouvertes portent avec elles la trace ineffacable d'une

pensee poetique.  ll faut etre poete pour creer.  Aussi, sommesnous

convaincus que si les puissantes machines, veritable source de la

production et de l'industrie de nos jours, doivent recevoir des

modifications radicales, ce sera a des hommes d'imagination, et non

point a dea hommes purement speciaux, que l'on devra cette

transformation."E. M. BATAILLE, Tr aite des Machines a Vapeur.

Tools have played a highly important part in the history of  civilization.  Without tools and the ability to use

them, man were  indeed but a "poor, bare, forked animal,"worse clothed than the  birds, worse housed than


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the beaver, worse fed than the jackal.  "Weak  in himself," says Carlyle, "and of small stature, he stands on a

basis, at most for the flattestsoled, of some half square foot,  insecurely enough; has to straddle out his legs,

Jest the very wind  supplant him.  Feeblest of bipeds!  Three quintals are a crushing load  for him; the steer of

the meadow tosses him aloft like a waste rag.  Nevertheless he can use tools, can devise tools:  with these the

granite mountain melts into light dust before him; he kneads glowing  iron as if it were soft paste; seas are his

smooth highway, winds and  fire his unvarying steeds.  Nowhere do you find him without tools:  without tools

he is nothing; with tools he is all."  His very first  contrivances to support life were tools of the simplest and

rudest  construction; and his latest achievements in the substitution of  machinery for the relief of the human

hand and intellect are founded  on the use of tools of a still higher order.  Hence it is not without  good reason

that man has by some philosophers been defined as A  TOOLMAKING ANIMAL. 

Tools, like everything else, had small beginnings.  With the  primitive  stonehammer and chisel very little

could be done.  The  felling of a  tree would occupy a workman a month, unless helped by the  destructive

action of fire.  Dwellings could not be built, the soil  could not be  tilled, clothes could not be fashioned and

made, and the  hewing out  of a boat was so tedious a process that the wood must have  been far  gone in decay

before it could be launched.  It was a great  step in  advance to discover the art of working in metals, more

especially in  steel, one of the few metals capable of taking a sharp  edge and  keeping it.  From the date of this

discovery, working in wood  and  stone would be found comparatively easy; and the results must  speedily have

been felt not only in the improvement of man's daily  food, but in his domestic and social condition.  Clothing

could then  be made, the primitive forest could be cleared and tillage carried  on; abundant fuel could be

obtained, dwellings erected, ships built,  temples reared; every improvement in tools marking a new step in

the  development of the human intellect, and a further stage in the  progress of human civilization. 

The earliest tools were of the simplest possible character,  consisting principally of modifications of the

wedge; such as the  knife, the shears (formed of two knives working on a joint), the  chisel, and the axe.  These,

with the primitive hammer, formed the  principal stockintrade of the early mechanics, who were

handicraftsmen in the literal sense of the word.  But the work which  the early craftsmen in wood, stone, brass,

and iron, contrived to  execute, sufficed to show how much expertness in the handling of  tools will serve to

compensate for their mechanical imperfections.  Workmen then sought rather to aid muscular strength than to

supersede  it, and mainly to facilitate the efforts of manual skill.  Another  tool became added to those

mentioned above, which proved an  additional source of power to the workman.  We mean the Saw, which was

considered of so much importance that its inventor was honoured with  a place among the gods in the

mythology of the Greeks.  This invention  is said to have been suggested by the arrangement of the teeth in the

jaw of a serpent, used by Talus the nephew of Daedalus in dividing a  piece of wood.  From the representations

of ancient tools found in the  paintings at Herculaneum it appears that the framesaw used by the  ancients

very nearly resembled that still in use; and we are informed  that the tools employed in the carpenters' shops at

Nazareth at this  day are in most respects the same as those represented in the buried  Roman city.  Another

very ancient tool referred to in the Bible and in  Homer was the File, which was used to sharpen weapons and

implements.  Thus the Hebrews "had a file for the mattocks, and for the coulters,  and for the forks, and for the

axes, and to sharpen the goads."* 

[footnote...

1 Samuel, ch. xiii. v. 21.

...] 

When to these we add the adze, planeirons, the anger, and the  chisel, we sum up the tools principally relied

on by the early  mechanics for working in wood and iron. 

Such continued to be the chief tools in use down almost to our own  day.  The smith was at first the principal

toolmaker; but special  branches of trade were gradually established, devoted to toolmaking.  So long,

however, as the workman relied mainly on his dexterity of  hand, the amount of production was comparatively


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limited; for the  number of skilled workmen was but small.  The articles turned out by  them, being the product

of tedious manual labour, were too dear to  come into common use, and were made almost exclusively for the

richer  classes of the community.  It was not until machinery had been  invented and become generally adopted

that many of the ordinary  articles of necessity and of comfort were produced in sufficient  abundance and at

such prices as enabled them to enter into the  consumption of the great body of the people. 

But every improver of tools had a long and difficult battle to  fight;  for any improvement in their effective

power was sure to touch  the  interests of some established craft.  Especially was this the case  with machines,

which are but tools of a more complete though  complicated kind than those above described. 

Take, for instance, the case of the Saw.  The tedious drudgery of  dividing timber by the old fashioned

handsaw is well known.  To avoid  it, some ingenious person suggested that a number of saws should be

fixed to a frame in a mill, so contrived as to work with a  reciprocating motion, upwards and downwards, or

backwards and  forwards, and that this frame so mounted should be yoked to the mill  wheel, and the saws

driven by the power of wind or water.  The plan  was tried, and, as may readily be imagined, the amount of

effective  work done by this machinesaw was immense, compared with the tedious  process of sawing by

hand. 

It will be observed, however, that the new method must have  seriously  interfered with the labour of the

handsawyers; and it was  but  natural that they should regard the establishment of the sawmills  with

suspicion and hostility.  Hence a long period elapsed before the  handsawyers would permit the new

machinery to be set up and worked.  The first sawmill in England was erected by a Dutchman, near London,

in 1663, but was shortly abandoned in consequence of the determined  hostility of the workmen.  More than a

century passed before a second  sawmill was set up; when, in 1767, Mr. John Houghton, a London

timbermerchant, by the desire and with the approbation of the  Society of Arts, erected one at Limehouse, to

be driven by wind.  The  work was directed by one James Stansfield, who had gone over to  Holland for the

purpose of learning the art of constructing and  managing the sawing machinery.  But the mill was no sooner

erected  than a mob assembled and razed it to the ground.  The principal  rioters having been punished, and the

loss to the proprietor having  been made good by the nation, a new mill was shortly after built, and  it was

suffered to work without further molestation. 

Improved methods of manufacture have usually had to encounter the  same kind of opposition.  Thus, when

the Flemish weavers came over to  England in the seventeenth century, bringing with them their skill  and their

industry, they excited great jealousy and hostility amongst  the native workmen.  Their competition as

workmen was resented as an  injury, but their improved machinery was regarded as a far greater  source of

mischief.  In a memorial presented to the king in 1621 we  find the London weavers complaining of the

foreigners' competition,  but especially that "they have made so bould of late as to devise  engines for working

of tape, lace, ribbin, and such like, wherein one  man doth more among them than 7 Englishe men can doe; so

as their  cheap sale of commodities beggereth all our Englishe artificers of  that trade, and enricheth them."* 

[footnote...

State Papers, Dom. 1621, Vol. 88, No. 112.

...] 

At a much more recent period new inventions have had to encounter  serious rioting and machinebreaking

fury.  Kay of the flyshuttle,  Hargreaves of the spinningjenny, and Arkwright of the  spinningframe, all had

to fly from Lancashire, glad to escape with  their lives.  Indeed, says Mr. Bazley, "so jealous were the people,

and also the legislature, of everything calculated to supersede men's  labour, that when the Sankey Canal, six

miles long, near Warrington,  was authorized about the middle of last century, it was on the  express condition

that the boats plying on it should be drawn by men  only!"* 

[footnote...


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Lectures on the Results of the Great Exhibition of 1851, 2nd Series,

117.

...] 

Even improved agricultural tools and machines have had the same  opposition to encounter; and in our own

time bands of rural labourers  have gone from farm to farm breaking drillploughs, winnowing,  threshing, and

other machines, down even to the common drills,not  perceiving that if their policy had proved successful,

and tools  could have been effectually destroyed, the human race would at once  have been reduced to their

teeth and nails, and civilization  summarily abolished.* 

[footnote...

Dr. Kirwan, late President of the Royal Irish Academy, who had

travelled much on the continent of Europe, used to relate, when

speaking of the difficulty of introducing improvements in the arts

and manufactures, and of the prejudices entertained for old

practices, that, in Normandy, the farmers had been so long accustomed

to the use of plough's whose shares were made entirely of WOOD that

they could not be prevailed on to make trial of those with IRON; that

they considered them to be an idle and useless innovation on the

longestablished practices of their ancestors; and that they carried

these prejudices so far as to force the government to issue an edict

on the subject.  And even to the last they were so obstinate in their

attachment to ploughshares of wood that a tumultuous opposition was

made to the enforcement of the edict, which for a short time

threatened a rebellion in the province. PARKES, Chemical Essays,

4th Ed. 473.

...] 

It is, no doubt, natural that the ordinary class of workmen should  regard with prejudice, if not with hostility,

the introduction of  machines calculated to place them at a disadvantage and to interfere  with their usual

employments; for to poor and not very farseeing men  the loss of daily bread is an appalling prospect.  But

invention does  not stand still on that account.  Human brains WILL work.  Old tools  are improved and new

ones invented, superseding existing methods of  production, though the weak and unskilled may occasionally

be pushed  aside or even trodden under foot.  The consolation which remains is,  that while the few suffer,

society as a whole is vastly benefitted by  the improved methods of production which are suggested, invented,

and  perfected by the experience of successive generations. 

The living race is the inheritor of the industry and skill of all  past times; and the civilization we enjoy is but

the sum of the  useful effects of labour during the past centuries.  Nihil per saltum.  By slow and often painful

steps Nature's secrets have been mastered.  Not an effort has been made but has had its influence.  For no

human  labour is altogether lost; some remnant of useful effect surviving  for the benefit of the race, if not of

the individual.  Even attempts  apparently useless have not really been so, but have served in some  way to

advance man to higher knowledge, skill, or discipline.  "The  loss of a position gained," says Professor

Thomson, "is an event  unknown in the history of man's struggle with the forces of inanimate  nature."  A

single step won gives a firmer foothold for further  effort.  The man may die, but the race survives and

continues the  work,to use the poet's simile, mounting on steppingstones of dead  selves to higher selves. 

Philarete Chasles, indeed, holds that it is the Human Race that is  your true inventor:  "As if to unite all

generations," he says, "and  to show that man can only act efficiently by association with others,  it has been

ordained that each inventor shall only interpret the  first word of the problem he sets himself to solve, and that

every  great idea shall be the RESUME of the past at the same time that it  is the germ of the future."  And

rarely does it happen that any  discovery or invention of importance is made by one man alone.  The  threads of

inquiry are taken up and traced, one labourer succeeding  another, each tracing it a little further, often without

apparent  result.  This goes on sometimes for centuries, until at length some  man, greater perhaps than his

fellows, seeking to fulfil the needs of  his time, gathers the various threads together, treasures up the gain  of


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past successes and failures, and uses them as the means for some  solid achievement, Thus Newton discovered

the law of gravitation, and  thus James Watt invented the steamengine.  So also of the Locomotive,  of which

Robert Stephenson said, "It has not been the invention of  any one man, but of a race of mechanical

engineers."  Or, as Joseph  Bramah observed, in the preamble to his second Lock patent, "Among  the number

of patents granted there are comparatively few which can  be called original so that it is difficult to say where

the boundary  of one ends and where that of another begins." 

The arts are indeed reared but slowly; and it was a wise  observation  of Lord Bacon that we are too apt to pass

those ladders by  which they  have been reared, and reflect the whole merit on the last  new  performer.  Thus,

what is hailed as an original invention is often  found to be but the result of a long succession of trials and

experiments gradually following each other, which ought rather to be  considered as a continuous series of

achievements of the human mind  than as the conquest of any single individual.  It has sometimes taken

centuries of experience to ascertain the value of a single fact in  its various bearings.  Like man himself,

experience is feeble and  apparently purposeless in its infancy, but acquires maturity and  strength with age.

Experience, however, is not limited to a lifetime,  but is the storedup wealth and power of our race.  Even

amidst the  death of successive generations it is constantly advancing and  accumulating, exhibiting at the

same time the weakness and the power,  the littleness and the greatness of our common humanity.  And not

only  do we who live succeed to the actual results of our predecessors'  labours,to their works of learning

and of art, their inventions and  discoveries, their tools and machines, their roads, bridges , canals,  and

railways,but to the inborn aptitudes of blood and brain which  they bequeath to us, to that "educability," so

to speak, which has  been won for us by the labours of many generations, and forms our  richest natural

heritage. 

The beginning of most inventions is very remote.  The first idea,  born  within some unknown brain, passes

thence into others, and at last  comes forth complete, after a parturition, it may be, of centuries.  One starts the

idea, another developes it, and so on progressively  until at last it is elaborated and worked out in practice; but

the  first not less than the last is entitled to his share in the merit of  the invention, were it only possible to

measure and apportion it  duly.  Sometimes a great original mind strikes upon some new vein of  hidden power,

and gives a powerful impulse to the inventive faculties  of man, which lasts through generations.  More

frequently, however,  inventions are not entirely new, but modifications of contrivances  previously known,

though to a few, and not yet brought into practical  use.  Glancing back over the history of mechanism, we

occasionally see  an invention seemingly full born, when suddenly it drops out of  sight, and we hear no more

of it for centuries.  It is taken up de  novo by some inventor, stimulated by the needs of his time, and  falling

again upon the track, he recovers the old footmarks, follows  them up, and completes the work. 

There is also such a thing as inventions being born before their  time  the advanced mind of one generation

projecting that which  cannot be  executed for want of the requisite means; but in due process  of time,  when

mechanism has got abreast of the original idea, it is at  length  carried out; and thus it is that modern inventors

are enabled  to  effect many objects which their predecessors had tried in vain to  accomplish.  As Louis

Napoleon has said, "Inventions born before their  time must remain useless until the level of common

intellects rises  to comprehend them."  For this reason, misfortune is often the lot of  the inventor before his

time, though glory and profit may belong to  his successors.  Hence the gift of inventing not unfrequently

involves  a yoke of sorrow.  Many of the greatest inventors have lived neglected  and died unrequited, before

their merits could be recognised and  estimated.  Even if they succeed, they often raise up hosts of enemies  in

the persons whose methods they propose to supersede.  Envy, malice,  and detraction meet them in all their

forms; they are assailed by  combinations of rich and unscrupulous persons to wrest from them the  profits of

their ingenuity; and last and worst of all, the successful  inventor often finds his claims to originality decried,

and himself  branded as a copyist and a pirate. 

Among the inventions born out of time, and before the world could  make adequate use of them, we can only

find space to allude to a few,  though they are so many that one is almost disposed to accept the  words of


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Chaucer as true, that "There is nothing new but what has  once been old;" or, as another writer puts it, "There

is nothing new  but what has before been known and forgotten;" or, in the words of  Solomon, "The thing that

hath been is that which shall be, and there  is no new thing under the sun."  One of the most important of these

is  the use of Steam, which was well known to the ancients; but though it  was used to grind drugs, to turn a

spit, and to excite the wonder and  fear of the credulous, a long time elapsed before it became employed  as a

useful motivepower.  The inquiries and experiments on the  subject extended through many ages.  Friar

Bacon, who flourished in  the thirteenth century, seems fully to have anticipated, in the  following remarkable

passage, nearly all that steam could accomplish,  as well as the hydraulic engine and the divingbell, though

the  flying machine yet remains to be invented:   

"I will now," says the Friar, "mention some of the wonderful works  of  art and nature in which there is nothing

of magic, and which magic  could not perform.  Instruments may be made by which the largest  ships, with

only one man guiding them, will be carried with greater  velocity than if they were full of sailors.  Chariots

may be  constructed that will move with incredible rapidity, without the help  of animals.  Instruments of flying

may be formed, in which a man,  sitting at his ease and meditating on any subject, may beat the air  with his

artificial wings, after the manner of birds.  A small  instrument may be made to raise or depress the greatest

weights.  An  instrument may be fabricated by which one man may draw a thousand men  to him by force and

against their will; as also machines which will  enable men to walk at the bottom of seas or rivers without

danger."  It is possible that Friar Bacon derived his knowledge of the powers  which he thus described from the

traditions handed down of former  inventions which had been neglected and allowed to fall into  oblivion; for

before the invention of printing, which enabled the  results of investigation and experience to be treasured up

in books,  there was great risk of the inventions of one age being lost to the  succeeding generations.  Yet

Disraeli the elder is of opinion that the  Romans had invented printing without being aware of it; or perhaps

the senate dreaded the inconveniences attending its use, and did not  care to deprive a large body of scribes of

their employment.  They  even used stereotypes, or immovable printingtypes, to stamp  impressions on their

pottery, specimens of which still exist.  In  China the art of printing is of great antiquity.  Lithography was well

known in Germany, by the very name which it still bears, nearly three  hundred years before Senefelder

reinvented it; and specimens of the  ancient art are yet to be seen in the Royal Museum at Munich.* 

[footnote...

EDOUARD FOURNIER, VieuxNeuf, i. 339.

...] 

Steamlocomotion by sea and land, had long been dreamt of and  attempted.  Blasco de Garay made his

experiment in the harbour of  Barcelona as early as 1543; Denis Papin made a similar attempt at  Cassel in

1707; but it was not until Watt had solved the problem of  the steamengine that the idea of the steamboat

could be developed  in practice, which was done by Miller of Dalswinton in 1788.  Sages  and poets have

frequently foreshadowed inventions of great social  moment.  Thus Dr. Darwin's anticipation of the

locomotive, in his  Botanic Garden, published in 1791, before any locomotive had been  invented, might

almost be regarded as prophetic: 

      Soon shall thy arm, unconquered Steam! afar

      Drag the slow barge, and drive the rapid car.

Denis Papin first threw out the idea of atmospheric locomotion; and  Gauthey, another Frenchman, in 1782

projected a method of conveying  parcels and merchandise by subterraneous tubes,* 

[footnote...

Memoires de l' Academie des Sciences, 6 Feb. 1826.

...] 

after the method recently patented and brought into operation by the  London Pneumatic Despatch Company.

The balloon was an ancient Italian  invention, revived by Mongolfier long after the original had been


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forgotten.  Even the reaping machine is an old invention revived.  Thus  Barnabe Googe, the translator of a

book from the German entitled  'The  whole Arte and Trade of Husbandrie,' published in 1577, in the  reign  of

Elizabeth, speaks of the reapingmachine as a wornout  inventiona thing "which was woont to be used in

France.  The device  was a lowe kinde of carre with a couple of wheeles, and the frunt  armed with sharpe

syckles, whiche, forced by the beaste through the  corne, did cut down al before it.  This tricke," says Googe,

"might be  used in levell and champion countreys; but with us it wolde make but  illfavoured woorke."* 

[footnote...

Farmer's Magazine, 1817, No. ixxi. 291.

...] 

The Thames Tunnel was thought an entirely new manifestation of  engineering genius; but the tunnel under

the Euphrates at ancient  Babylon, and that under the wide mouth of the harbour at Marseilles  (a much more

difficult work), show that the ancients were beforehand  with us in the art of tunnelling.  Macadamized roads

are as old as the  Roman empire; and suspension bridges, though comparatively new in  Europe, have been

known in China for centuries. 

There is every reason to believeindeed it seems clear that the  Romans knew of gunpowder, though they

only used it for purposes of  fireworks; while the secret of the destructive Greek fire has been  lost altogether.

When gunpowder came to be used for purposes of war,  invention busied itself upon instruments of

destruction.  When  recently examining the Museum of the Arsenal at Venice, we were  surprised to find

numerous weapons of the fifteenth and sixteenth  centuries embodying the most recent English improvements

in arms,  such as revolving pistols, rifled muskets, and breechloading cannon.  The latter, embodying Sir

William Armstrong's modem idea, though in a  rude form, had been fished up from the bottom of the Adriatic,

where  the ship armed with them had been sunk hundreds of years ago.  Even  Perkins's steamgun was an old

invention revived by Leonardo da Vinci  and by him attributed to Archimedes.* 

[footnote...

VieuxNeuf, i. 228; Inventa NovaAntiqua, 742.

...] 

The Congreve rocket is said to have an Eastern origin, Sir William  Congreve having observed its destructive

effects when employed by the  forces under Tippoo Saib in the Mahratta war, on which he adopted and

improved the missile, and brought out the invention as his own. 

Coalgas was regularly used by the Chinese for lighting purposes  long  before it was known amongst us.

Hydropathy was generally  practised by  the Romans, who established baths wherever they went.  Even

chloroform  is no new thing.  The use of ether as an anaesthetic  was known to  Albertus Magnus, who

flourished in the thirteenth  century; and in his  works he gives a recipe for its preparation.  In  1681 Denis

Papin  published his Traite des Operations sans Douleur,  showing that he had  discovered methods of

deadening pain.  But the use  of anaesthetics is  much older than Albertus Magnus or Papin; for the  ancients

had their  nepenthe and mandragora; the Chinese their mayo,  and the Egyptians  their hachisch (both

preparations of Cannabis  Indica), the effects of  which in a great measure resemble those of  chloroform.  What

is  perhaps still more surprising is the circumstance  that one of the  most elegant of recent inventions, that of

sunpainting by the  daguerreotype, was in the fifteenth century known  to Leonardo da  Vinci,* 

[footnote...

VieuxNeuf, i. 19.  See also Inventa NovaAntiqua, 803.

...] 

whose skill as an architect and engraver, and whose accomplishments  as a chemist and natural philosopher,

have been almost entirely  overshadowed by his genius as a painter.* 


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[footnote...

Mr. Hallam, in his Introduction to the History of Europe, pronounces

the following remarkable eulogium on this extraordinary genius:  

"If any doubt could be harboured, not only as to the right of

Leonardo da Vinci to stand as 'the first name of the fifteenth

century, which is beyond all doubt, but as to his originality in so

many discoveries, which probably no one man, especially in such

circumstances, has ever made, it must be on an hypothesis not very

untenable, that some parts of physical science had already attained a

height which mere books do not record."  "Unpublished MSS.  by Leonado

contain discoveries and anticipations of discoveries," says Mr.

Hallam, "within the compass of a few pages, so as to strike us with

something like the awe of preternatural knowledge."

...] 

The idea, thus early born, lay in oblivion until 1760, when the  daguerreotype was again clearly indicated in a

book published in  Paris, written by a certain Tiphanie de la Roche, under the  anagrammatic title of Giphantie.

Still later, at the beginning of the  present century, we find Thomas Wedgwood, Sir Humphry Davy, and

James  Watt, making experiments on the action of light upon nitrate of  silver; and only within the last few

months a silvered copperplate  has been found amongst the old household lumber of Matthew Boulton

(Watt's partner), having on it a representation of the old premises  at Soho, apparently taken by some such

process.* 

[footnote...

The plate is now to be seen at the Museum of Patents at South

Kensington.  In the account which has been published of the above

discovery it is stated that "an old man of ninety (recently dead or

still alive) recollected, or recollects, that Watt and others used to

take portraits of people in a dark (?) room; and there is a letter

extant of Sir William Beechey, begging the Lunar Society to desist

from these experiments, as, were the process to succeed, it would

ruin portraitpainting."

...] 

In like manner the invention of the electric telegraph, supposed to  be exclusively modern, was clearly

indicated by Schwenter in his  Delasements PhysicoMathematiques, published in 1636; and he there  pointed

out how two individuals could communicate with each other by  means of the magnetic needle.  A century

later, in 1746, Le Monnier  exhibited a series of experiments in the Royal Gardens at Paris,  showing how

electricity could be transmitted through iron wire 950  fathoms in length; and in 1753 we find one Charles

Marshall  publishing a remarkable description of the electric telegraph in the  Scots Magazine, under the title

of 'An expeditions Method of  conveying Intelligence.' Again, in 1760, we find George Louis Lesage,

professor of mathematics at Geneva, promulgating his invention of an  electric telegraph, which he eventually

completed and set to work in  1774.  This instrument was composed of twentyfour metallic wires,  separate

from each other and enclosed in a nonconducting substance.  Each wire ended in a stalk mounted with a little

ball of elderwood  suspended by a silk thread.  When a stream of electricity, no matter  how slight., was sent

through the wire, the elderball at the  opposite end was repelled, such movement designating some letter of

the alphabet.  A few years later we find Arthur Young, in his Travels  in France, describing a similar machine

invented by a M. Lomond of  Paris, the action of which he also describes.* 

[footnote...

"l6th Oct.l787.  In the evening to M. Lomond, a very ingenious and

inventive mechanic, who has made an improvement of the jenny for

spinning cotton.  Common machines are said to make too hard a thread

for certain fabrics, but this forms it loose and spongy.  In

electricity he has made a remarkable discovery:  you write two or

three words on a paper; he takes it with him into a room, and turns a

machine inclosed in a cylindrical case, at the top of which is an


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electrometer, a small fine pith ball; a wire connects with a similar

cylinder and electrometer in a distant apartment; and his wife, by

remarking the corresponding motions of the ball, writes down the

words they indicate; from which it appears that he has formed an

alphabet of motions.  As the length of the wire makes no difference in

the effect, a correspondence might be carried on at any distance:  

within and without a besieged town, for instance; or for a purpose

much more worthy, and a thousand times more harmless, between two

lovers prohibited or prevented from any better connexion.  Whatever

the use may be, the invention is beautiful."Arthur Young's Travels

in France in 178789.  London, 1792, 4to. ed. p. 65.

...] 

In these and similar cases, though the idea was born and the model of  the invention was actually made, it still

waited the advent of the  scientific mechanical inventor who should bring it to perfection, and  embody it in a

practical working form. 

Some of the most valuable inventions have descended to us without  the  names of their authors having been

preserved.  We are the  inheritors  of an immense legacy of the results of labour and  ingenuity, but we  know not

the names of our benefactors.  Who invented  the watch as a  measurer of time? Who invented the fast and

loose  pulley? Who  invented the eccentric? Who, asks a mechanical inquirer,* 

[footnote...

Mechanic's Magazine, 4th Feb. 1859.

...] 

"invented the method of cutting screws with stocks and dies? Whoever  he might be, he was certainly a great

benefactor of his species.  Yet  (adds the writer) his name is not known, though the invention has  been so

recent."  This is not, however, the case with most modern  inventions, the greater number of which are more or

less disputed.  Who was entitled to the merit of inventing printing has never yet been  determined.  Weber and

Senefelder both laid claim to the invention of  lithography, though it was merely an old German art revived.

Even the  invention of the pennypostage system by Sir Rowland Hill is  disputed; Dr. Gray of the British

Museum claiming to be its inventor,  and a French writer alleging it to be an old French invention.* 

[footnote...

A writer in the Monde says:  "The invention of postagestamps.  is far

from being so modern as is generally supposed.  A postal regulation in

France of the year 1653, which has recently come to light, gives

notice of the creation of prepaid tickets to be used for Paris

instead of money payments.  These tickets were to be dated and

attached to the letter or wrapped round it, in such a manner that the

postman could remove and retain them on delivering the missive.  These

franks were to be sold by the porters of the convents, prisons,

colleges, and other public institutions, at the price of one sou."

...] 

The invention of the steamboat has been claimed on behalf of Blasco  de Garay, a Spaniard, Papin, a

Frenchman, Jonathan Hulls, an  Englishman, and Patrick Miller of Dalswinton, a Scotchman.  The  invention of

the spinning machine has been variously attributed to  Paul, Wyatt, Hargreaves, Higley, and Arkwright.  The

invention of the  balancespring was claimed by Huyghens, a Dutchman, Hautefeuille, a  Frenchman, and

Hooke, an Englishman.  There is scarcely a point of  detail in the locomotive but is the subject of dispute.  Thus

the  invention of the blastpipe is claimed for Trevithick, George  Stephenson, Goldsworthy Gurney, and

Timothy Hackworth; that of the  tubular boiler by Seguin, Stevens, Booth, and W.  H.  James; that of  the

linkmotion by John Gray, Hugh Williams, and Robert Stephenson. 


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Indeed many inventions appear to be coincident.  A number of minds  are  working at the same time in the

same track, with the object of  supplying some want generally felt; and, guided by the same  experience, they

not unfrequently arrive at like results.  It has  sometimes happened that the inventors have been separated by

great  distances, so that piracy on the part of either was impossible.  Thus  Hadley and Godfrey almost

simultaneously invented the quadrant, the  one in London, the other in Philadelphia; and the process of

electrotyping was invented at the same time by Mr. Spencer, a working  chemist at Liverpool, and by

Professor Jacobi at St.  Petersburg.  The  safetylamp was a coincident invention, made about the same time by

Sir Humphry Davy and George Stephenson; and perhaps a still more  remarkable instance of a coincident

discovery was that of the planet  Neptune by Leverrier at Paris, and by Adams at Cambridge. 

It is always difficult to apportion the due share of merit which  belongs to mechanical inventors, who are

accustomed to work upon each  other's hints and suggestions, as well as by their own experience.  Some idea

of this difficulty may be formed from the fact that, in the  course of our investigations as to the origin of the

planing  machineone of the most useful of modern toolswe have found that  it has been claimed on behalf

of six inventorsFox of Derby, Roberts  of Manchester, Matthew Murray of Leeds, Spring of Aberdeen,

Clement  and George Rennie of London; and there may be other claimants of whom  we have not yet heard.

But most mechanical inventions are of a very  composite character, and are led up to by the labour and the

study of  a long succession of workers.  Thus Savary and Newcomen led up to  Watt; Cugnot, Murdock, and

Trevithick to the Stephensons; and  Maudslay to Clement, Roberts, Nasmyth, Whitworth, and many more

mechanical inventors.  There is scarcely a process in the arts but has  in like manner engaged mind after mind

in bringing it to perfection.  "There is nothing," says Mr. Hawkshaw, "really worth having that man  has

obtained, that has not been the result of a combined and gradual  process of investigation.  A gifted individual

comes across some old  footmark, stumbles on a chain of previous research and inquiry.  He  meets, for

instance, with a machine, the result of much previous  labour; he modifies it, pulls it to pieces, constructs and

reconstructs it, and by further trial and experiment he arrives at  the long soughtfor result."* 

[footnote...

Inaugural Address delivered before the Institution of Civil

Engineers, l4th Jan. 1862.

...] 

But the making of the invention is not the sole difficulty.  It is  one  thing to invent, said Sir Marc Brunel, and

another thing to make  the  invention work.  Thus when Watt, after long labour and study, had  brought his

invention to completion, he encountered an obstacle which  has stood in the way of other inventors, and for a

time prevented the  introduction of their improvements, if not led to their being laid  aside and abandoned.

This was the circumstance that the machine  projected was so much in advance of the mechanical capability of

the  age that it was with the greatest difficulty it could be executed.  When labouring upon his invention at

Glasgow, Watt was baffled and  thrown into despair by the clumsiness and incompetency of his  workmen.

Writing to Dr. Roebuck on one occasion, he said, "You ask  what is the principal hindrance in erecting

engines? It is always the  smithwork."  His first cylinder was made by a whitesmith, of hammered  iron

soldered together, but having used quicksilver to keep the  cylinder airtight, it dropped through the

inequalities into the  interior, and "played the devil with the solder."  Yet, inefficient  though the whitesmith

was, Watt could ill spare him, and we find him  writing to Dr. Roebuck almost in despair, saying, "My old

whiteiron  man is dead!" feeling his loss to be almost irreparable.  His next  cylinder was cast and bored at

Carron, but it was so untrue that it  proved next to useless.  The piston could not be kept steam tight,

notwithstanding the various expedients which were adopted of stuffing  it with paper, cork, putty, pasteboard,

and old hat.  Even after Watt  had removed to Birmingham, and he had the assistance of Boulton's  best

workmen, Smeaton expressed the opinion, when he saw the engine  at work, that notwithstanding the

excellence of the invention, it  could never be brought into general use because of the difficulty of  getting its

various parts manufactured with sufficient precision.  For  a long time we find Watt, in his letters, complaining

to his partner  of the failure of his engines through "villainous bad workmanship."  Sometimes the cylinders,

when cast, were found to be more than an  eighth of an inch wider at one end than the other; and under such


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circumstances it was impossible the engine could act with precision.  Yet better work could not be had.

Firstrate workmen in machinery did  not as yet exist; they were only in process of education.  Nearly

everything had to be done by hand.  The tools used were of a very  imperfect kind.  A few illconstructed

lathes, with some drills and  boringmachines of a rude sort, constituted the principal furniture  of the

workshop.  Years after, when Brunel invented his  blockmachines, considerable time elapsed before he could

find  competent mechanics to construct them, and even after they had been  constructed he had equal difficulty

in finding competent hands to  work them.* 

[footnote...

BEAMISH'S Memoir of Sir I. M. Brunel, 79, 80.

...] 

Watt endeavoured to remedy the defect by keeping certain sets of  workmen to special classes of work,

allowing them to do nothing else.  Fathers were induced to bring up their sons at the same bench with

themselves, and initiate them in the dexterity which they had  acquired by experience; and at Soho it was not

unusual for the same  precise line of work to be followed by members of the same family for  three

generations.  In this way as great a degree of accuracy of a  mechanical kind was arrived at was practicable

under the  circumstances.  But notwithstanding all this care, accuracy of fitting  could not be secured so long as

the manufacture of steamengines was  conducted mainly by hand.  There was usually a considerable waste of

steam, which the expedients of chewed paper and greased hat packed  outside the piston were insufficient to

remedy; and it was not until  the invention of automatic machinetools by the mechanical engineers  about to

be mentioned, that the manufacture of the steamengine  became a matter of comparative ease and certainty.

Watt was compelled  to rest satisfied with imperfect results, arising from imperfect  workmanship.  Thus,

writing to Dr. Small respecting a cylinder 18  inches in diameter, he said, "at the worst place the long diameter

exceeded the short by only threeeighths of an inch."  How different  from the state of things at this day, when

a cylinder five feet wide  will be rejected as a piece of imperfect workmanship if it be found  to vary in any

part more than the 80th part of an inch in diameter! 

Not fifty years since it was a matter of the utmost difficulty to  set  an engine to work, and sometimes of equal

difficulty to keep it  going.  Though fitted by competent workmen, it often would not go at  all.  Then the

foreman of the factory at which it was made was sent  for, and he would almost live beside the engine for a

month or more;  and after easing her here and screwing her up there, putting in a new  part and altering an old

one, packing the piston and tightening the  valves, the machine would at length begot to work.* 

[footnote...

There was the same clumsiness in all kinds of millwork before the

introduction of machinetools.  We have heard of a piece of machinery

of the old school, the wheels of which, when set to work, made such a

clatter that the owner feared the engine would fall to pieces.  The

foreman who set it agoing, after working at it until he was almost in

despair, at last gave it up, saving, "I think we had better leave the

cogs to settle their differences with one another:  they will grind

themselves right in time!"

...] 

Now the case is altogether different.  The perfection of modern  machinetools is such that the utmost possible

precision is secured,  and the mechanical engineer can calculate on a degree of exactitude  that does not admit

of a deviation beyond the thousandth part of an  inch.  When the powerful oscillating engines of the 'Warrior'

were put  on board that ship, the parts, consisting of some five thousand  separate pieces, were brought from

the different workshops of the  Messrs. Penn and Sons, where they had been made by workmen who knew  not

the places they were to occupy, and fitted together with such  precision that so soon as the steam was raised

and let into the  cylinders, the immense machine began as if to breathe and move like a  living creature,

stretching its huge arms like a newborn giant, and  then, after practising its strength a little and proving its


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soundness in body and limb, it started off with the power of above a  thousand horses to try its strength in

breasting the billows of the  North Sea. 

Such are among the triumphs of modern mechanical engineering, due  in  a great measure to the perfection of

the tools by means of which  all  works in metal are now fashioned.  These tools are themselves  among  the

most striking results of the mechanical invention of the  day.  They are automata of the most perfect kind,

rendering the engine  and  machinemaker in a great measure independent of inferior workmen.  For  the

machine tools have no unsteady hand, are not careless nor  clumsy,  do not work by rule of thumb, and cannot

make mistakes.  They  will  repeat their operations a thousand times without tiring, or  varying  one hair's

breadth in their action; and will turn out, without  complaining, any quantity of work, all of like accuracy and

finish.  Exercising as they do so remarkable an influence on the development  of modem industry, we now

propose, so far as the materials at our  disposal will admit, to give an account of their principal inventors,

beginning with the school of Bramah. 

CHAPTER XI. JOSEPH BRAMAH.

"The great Inventor is one who has walked forth upon the industrial

world, not from universities, but from hovels; not as clad in silks

and decked with honours, but as clad in fustian and grimed with soot

and oil."ISAAC TAYLOR, Ultimate Civilization.

The inventive faculty is so strong in some men that it may be said  to  amount to a passion, and cannot be

restrained.  The saying that the  poet is born, not made, applies with equal force to the inventor,  who, though

indebted like the other to culture and improved  opportunities, nevertheless invents and goes on inventing

mainly to  gratify his own instinct.  The inventor, however, is not a creator  like the poet, but chiefly a

finderout.  His power consists in a  great measure in quick perception and accurate observation, and in  seeing

and foreseeing the effects of certain mechanical combinations.  He must possess the gift of insight, as well as

of manual dexterity,  combined with the indispensable qualities of patience and  perseverance,for though

baffled, as he often is, he must be ready  to rise up again unconquered even in the moment of defeat.  This is

the stuff of which the greatest inventors have been made.  The subject  of the following memoir may not be

entitled to take rank as a  firstclass inventor, though he was a most prolific one; but, as the  founder of a

school from which proceeded some of the most  distinguished mechanics of our time, he is entitled to a

prominent  place in this series of memoirs. 

Joseph Bramah was born in 1748 at the village of Stainborough, near  Barnsley in Yorkshire, where his father

rented a small farm under  Lord Strafford.  Joseph was the eldest of five children, and was early  destined to

follow the plough.  After receiving a small amount of  education at the village school, he was set to work upon

the farm.  From an early period he showed signs of constructive skill.  When a  mere boy, he occupied his

leisure hours in making musical  instruments, and he succeeded in executing some creditable pieces of  work

with very imperfect tools.  A violin, which he made out of a  solid block of wood, was long preserved as a

curiosity.  He was so  fortunate as to make a friend of the village blacksmith, whose smithy  he was in the

practice of frequenting.  The smith was an ingenious  workman, and, having taken a liking for the boy, he

made sundry tools  for him out of old files and razor blades; and with these his fiddle  and other pieces of work

were mainly executed. 

Joseph might have remained a ploughman for life, but for an  accident  which happened to his right ankle at

the age of 16, which  unfitted  him for farmwork.  While confined at home disabled he spent  his time  in

carving and making things in wood; and then it occurred to  him  that, though he could not now be a

ploughman, he might be a  mechanic.  When sufficiently recovered, he was accordingly put  apprentice to one

Allott, the village carpenter, under whom he soon  became an expert  workman.  He could make ploughs,

windowframes, or  fiddles, with equal  dexterity.  He also made violoncellos, and was so  fortunate as to sell


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one of his making for three guineas, which is  still reckoned a good  instrument.  He doubtless felt within him

the  promptings of ambition,  such as every good workman feels, and at all  events entertained the  desire of

rising in his trade.  When his time  was out, he accordingly  resolved to seek work in London, whither he  made

the journey on foot.  He soon found work at a cabinetmaker's, and  remained with him for  some time, after

which he set up business in a  very small way on his  own account.  An accident which happened to him  in the

course of his  daily work, again proved his helper, by affording  him a degree of  leisure which he at once

proceeded to turn to some  useful account.  Part of his business consisted in putting up  waterclosets, after a

method invented or improved by a Mr. Allen; but  the article was still  very imperfect; and Bramah had long

resolved  that if he could only  secure some leisure for the purpose, he would  contrive something that  should

supersede it altogether.  A severe fall  which occurred to him  in the course of his business, and laid him up,

though very much  against his will, now afforded him the leisure which  he desired, and  he proceeded to make

his proposed invention.  He took  out a patent for  it in 1778, describing himself in the specification  as "of

Cross  Court, Carnaby Market [Golden Square], Middlesex, Cabinet  Maker."  He  afterwards removed to a

shop in Denmark Street, St.  Giles's, and  while there he made a further improvement in his  invention by the

addition of a water cock, which he patented in 1783.  The merits of  the machine were generally recognised,

and before long  it came into  extensive use, continuing to be employed, with but few  alterations,  until the

present day.  His circumstances improving with  the increased  use of his invention, Bramah proceeded to

undertake the  manufacture  of the pumps, pipes, required for its construction; and,  remembering his friend the

Yorkshire blacksmith, who had made his  first tools for him out of the old files and razorblades, he sent  for

him to London to take charge of his blacksmith's department, in  which he proved a most useful assistant.  As

usual, the patent was  attacked by pirates so soon as it became productive, and Bramah was  under the

necessity, on more than one occasion, of defending his  property in the invention, in which he was completely

successful. 

We next find Bramah turning his attention to the invention of a  lock  that should surpass all others then

known.  The locks then in use  were  of a very imperfect character, easily picked by dexterous  thieves,  against

whom they afforded little protection.  Yet locks are  a very  ancient invention, though, as in many other cases,

the art of  making  them seems in a great measure to have become lost, and  accordingly  had to be found out

anew.  Thus the tumbler lockwhich  consists in  the use of moveable impediments acted on by the proper key

only, as  contradistinguished from the ordinary ward locks, where the  impediments are fixed appears to

have been well known to the  ancient Egyptians, the representation of such a lock being found  sculptured

among the basreliefs which decorate the great temple at  Karnak.  This kind of lock was revived, or at least

greatly improved,  by a Mr. Barron in 1774, and it was shortly after this time that  Bramah directed his

attention to the subject.  After much study and  many experiments, he contrived a lock more simple, more

serviceable,  as well as more secure, than Barron's, as is proved by the fact that  it has stood the test of nearly

eighty years' experience,* 

[footnote...

The lock invented by Bramah was patented in 1784.  Mr. Bramah himself

fully set forth the specific merits of the invention in his

Dissertation on the Construction of Locks.  In a second patent, taken

out by him in 1798, he amended his first with the object of

preventing the counterfeiting of keys, and suspending the office of

the lock until the key was again in the possession of the owner.  This

he effected by enabling the owner so to alter the sliders as to

render the lock inaccessible to such key if applied by any other

person but himself, or until the sliders had been rearranged so as to

admit of its proper action.  We may mention in passing that the

security of Bramah's locks depends on the doctrine of combinations,

or multiplication of numbers into each other, which is known to

increase in the most rapid proportion.  Thus, a lock of five slides

admits of 3,000 variations, while one of eight will have no less than

1,935,360 changes; in other words, that number of attempts at making

a key, or at picking it, may be made before it can be opened.


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...] 

and still holds its ground.  For a long time, indeed, Bramah's lock  was regarded as absolutely inviolable, and it

remained unpicked for  sixtyseven years until Hobbs the American mastered it in 1851.  A  notice had long

been exhibited in Bramah's shopwindow in Piccadilly,  offering 200L. to any one who should succeed in

picking the patent  lock.  Many tried, and all failed, until Hobbs succeeded, after  sixteen days' manipulation of

it with various elaborate instruments.  But the difficulty with which the lock was picked showed that, for  all

ordinary purposes, it might be pronounced impregnable. 

The new locks were machines of the most delicate kind, the action  of  which depended in a great measure

upon the precision with which the  springs, sliders, levers, barrels, and other parts were finished.  The  merits of

the invention being generally admitted, there was a  considerable demand for the locks, and the necessity thus

arose for  inventing a series of original machinetools to enable them to be  manufactured in sufficient

quantities to meet the demand.  It is  probable, indeed, that, but for the contrivance of such tools, the  lock

could never have come in to general use, as the skill of  handworkmen, no matter how experienced, could

not have been relied  upon for turning out the article with that degree of accuracy and  finish in all the parts

which was indispensable for its proper  action.  In conducting the manufacture throughout, Bramah was greatly

assisted by Henry Maudslay, his foreman, to whom he was in no small  degree indebted for the contrivance of

those toolmachines which  enabled him to carry on the business of lockmaking with advantage  and profit. 

Bramah's indefatigable spirit of invention was only stimulated to  fresh efforts by the success of his lock; and

in the course of a few  years we find him entering upon a more important and original line of  action than he

had yet ventured on.  His patent of 1785 shows the  direction of his studies.  Watt had invented his

steamengine, which  was coming into general use; and the creation of motivepower in  various other forms

became a favourite subject of inquiry with  inventors.  Bramah's first invention with this object was his

Hydrostatic Machine, founded on the doctrine of the equilibrium of  pressure in fluids, as exhibited in the well

known 'hydrostatic  paradox.' In his patent of 1785, in which he no longer describes  himself as Cabinet maker,

but 'Engine maker' of Piccadilly, he  indicated many inventions, though none of them came into practical

use,such as a Hydrostatical Machine and Boiler, and the application  of the power produced by them to the

drawing of carriages, and the  propelling of ships by a paddlewheel fixed in the stern of the  vessel, of which

drawings are annexed to the specification; but it  was not until 1795 that he patented his Hydrostatic or

Hydraulic  Press. 

Though the principle on which the Hydraulic Press is founded had  long  been known, and formed the subject

of much curious speculation,  it  remained unproductive of results until a comparatively recent  period,  when

the idea occurred of applying it to mechanical purposes.  A  machine of the kind was indeed proposed by

Pascal, the eminent  philosopher, in 1664, but more than a century elapsed before the  difficulties in the way of

its construction were satisfactorily  overcome.  Bramah's machine consists of a large and massive cylinder,  in

which there works an accuratelyfitted solid piston or plunger.  A  forcingpump of very small bore

communicates with the bottom of the  cylinder, and by the action of the pumphandle or lever, exceeding

small quantities of water are forced in succession beneath the piston  in the large cylinder, thus gradually

raising it up, and compressing  bodies whose bulk or volume it is intended to reduce.  Hence it is  most

commonly used as a packingpress, being superior to every other  contrivance of the kind that has yet been

invented; and though  exercising a prodigious force, it is so easily managed that a boy can  work it.  The

machine has been employed on many extraordinary  occasions in preference to other methods of applying

power.  Thus  Robert Stephenson used it to hoist the gigantic tubes of the  Britannia Bridge into their bed,* 

[footnote...

The weight raised by a single press at the Britannia Bridge was 1144

tons.

...] 


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and Brunel to launch the Great Eastern steamship from her cradles.  It  has also been used to cut bars of iron, to

draw the piles driven in  forming coffer dams, and to wrench up trees by the roots, all of  which feats it

accomplishes with comparative ease. 

The principal difficulty experienced in constructing the hydraulic  press before the time of Bramah arose from

the tremendous pressure  exercised by the pump, which forced the water through between the  solid piston and

the side of the cylinder in which it worked in such  quantities as to render the press useless for practical

purposes.  Bramah himself was at first completely baffled by this difficulty.  It  will be observed that the

problem was to secure a joint sufficiently  free to let the piston slide up through it, and at the same time so

watertight as to withstand the internal force of the pump.  These two  conditions seemed so conflicting that

Bramah was almost at his wit's  end, and for a time despaired of being able to bring the machine to a  state of

practical efficiency.  None but those who have occupied  themselves in the laborious and often profitless task

of helping the  world to new and useful machines can have any idea of the tantalizing  anxiety which arises

from the apparently petty stumblingblocks which  for awhile impede the realization of a great idea in

mechanical  invention.  Such was the case with the watertight arrangement in the  hydraulic press.  In his early

experiments, Bramah tried the expedient  of the ordinary stuffingbox for the purpose of securing the required

water tightness' That is, a coil of hemp on leather washers was  placed in a recess, so as to fit tightly round the

moving ram or  piston, and it was further held in its place by means of a  compressing collar forced hard down

by strong screws.  The defect of  this arrangement was, that, even supposing the packing could be made

sufficiently tight to resist the passage of the water urged by the  tremendous pressure from beneath, such was

the grip which the  compressed material took of the ram of the press, that it could not  be got to return down

after the water pressure had been removed. 

In this dilemma, Bramah's everready workman, Henry Maudslay, came  to  his rescue.  The happy idea

occurred to him of employing the  pressure  of the water itself to give the requisite watertightness to  the

collar.  It was a flash of commonsense genius beautiful through  its  very simplicity.  The result was

Maudslay's selftightening  collar,  the action of which a few words of description will render  easily

intelligible.  A collar of sound leather, the convex side  upwards and  the concave downwards, was fitted into

the recess turned  out in the  neck of the presscylinder, at the place formerly used as a  stuffingbox .

Immediately on the high pressure water being turned  on, it forced its way into the leathern concavity and

'flapped out'  the bent edges of the collar; and, in so doing, caused the leather to  apply itself to the surface of

the rising ram with a degree of  closeness and tightness so as to seal up the joint the closer exactly  in

proportion to the pressure of the water in its tendency to escape.  On the other hand, the moment the  pressure

was let off and the ram  desired to return, the collar collapsed and the ram slid gently down,  perfectly free and

yet perfectly watertight.  Thus, the former  tendency of the water to escape by the side of the piston was by

this  most simple and elegant selfadjusting contrivance made instrumental  to the perfectly efficient action of

the machine; and from the moment  of its invention the hydraulic press took its place as one of the  grandest

agents for exercising power in a concentrated and tranquil  form. 

Bramah continued his useful labours as an inventor for many years.  His study of the principles of hydraulics,

in the course of his  invention of the press, enabled him to introduce many valuable  improvements in

pumpingmachinery.  By varying the form of the piston  and cylinder he was enabled to obtain a rotary

motion,* 

[footnote...

Dr. Thomas Young, in his article on Bramah in the Encyclopaedia

Britannica, describes the "rotative principle" as consisting in

making the part which acts immediately on the water in the form of a

slider, "sweeping round a cylindrical cavity, and kept in its place

by means of an eccentric groove; a contrivance which was probably

Bramah's own invention, but which had been before described, in a

form nearly similar, by Ramelli, Canalleri, Amontons, Prince Rupert,


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and Dr. Hooke.

...] 

which he advantageously applied to many purposes.  Thus he adopted it  in the well known fireengine, the

use of which has almost become  universal.  Another popular machine of his is the beerpump, patented  in

1797, by which the publican is enabled to raise from the casks in  the cellar beneath, the various liquors sold

by him over the counter.  He also took out several patents for the improvement of the  steamengine, in which,

however, Watt left little room for other  inventors; and hence Bramah seems to have entertained a grudge

against Watt, which broke out fiercely in the evidence given by him  in the case of Boulton and Watt versus

Hornblower and Maberly, tried  in December 1796.  On that occasion his temper seems to have got the  better

of his judgment, and he was cut short by the judge in the  attempt which he then made to submit the contents

of the pamphlet  subsequently published by him in the form of a letter to the judge  before whom the case was

tried.* 

[footnote...

A Letter to the Right Hon.  Sir James Eyre, Lord Chief Justice

of the Common Pleas, on the subject of the cause Boulton and

Watt v. Hornblower and Maberly, for Infringement on Mr. Watt's Patent

for an Improvement of the Steam Engine.  By Joseph Bramah, Engineer.

London, 1797.

...] 

In that pamphlet he argued that Watt's specification had no definite  meaning; that it was inconsistent and

absurd, and could not possibly  be understood; that the proposal to work steamengines on the  principle of

condensation was entirely fallacious; that Watt's method  of packing the piston was "monstrous stupidity;"

that the engines of  Newcomen (since entirely superseded) were infinitely superior, in all  respects, to those of

Watt; conclusions which, we need scarcely  say, have been refuted by the experience of nearly a century. 

On the expiry of Boulton and Watt's patent, Bramah introduced  several  valuable improvements in the details

of the condensing engine,  which  had by that time become an established power,the most  important of

which was his "fourway cock," which he so arranged as to  revolve  continuously instead of alternately, thus

insuring greater  precision  with considerably less wear of parts.  In the same patent by  which he  secured this

invention in 1801, he also proposed sundry  improvements  in the boilers, as well as modifications in various

parts  of the  engine, with the object of effecting greater simplicity and  directness of action. 

In his patent of 1802, we find Bramah making another great stride  in  mechanical invention, in his tools "for

producing straight, smooth,  and parallel surfaces on wood and other materials requiring truth, in  a manner

much more expeditious and perfect than can be performed by  the use of axes, saws, planes, and other cutting

instruments used by  hand in the ordinary way."  The specification describes the object of  the invention to be

the saving of manual labour, the reduction in the  cost of production, and the superior character of the work

executed.  The tools were fixed on frames driven by machinery, some moving in a  rotary direction round an

upright shaft, some with the shaft  horizontal like an ordinary woodturning lathe, while in others the  tools

were fixed on frames sliding in stationary grooves.  A  woodplaning machine* 

[footnote...

Sir Samuel Bentham and Marc Isambard Brunel subsequently

distinguished themselves by the invention of woodworking machinery,

full accounts of which will be found in the Memoirs of the former by

Lady Bentham, and in the Life of the latter by Mr. Beamish.

...] 

was constructed on the principle of this invention at Woolwich  Arsenal, where it still continues in efficient

use.  The axis of the  principal shaft was supported on a piston in a vessel of oil, which  considerably

diminished the friction, and it was so contrived as to  be accurately regulated by means of a small


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forcingpump.  Although  the machinery described in the patent was first applied to working on  wood, it was

equally applicable to working on metals; and in his own  shops at Pimlico Bramah employed a machine with

revolving cutters to  plane metallic surfaces for his patent locks and other articles.  He  also introduced a

method of turning spherical surfaces, either convex  or concave, by a tool moveable on an axis perpendicular

to that of  the lathe; and of cutting out concentric shells by fixing in a  similar manner a curved tool of nearly

the same form as that employed  by common turners for making bowls.  "In fact," says Mr. Mallet,  "Bramah

not only anticipated, but carried out upon a tolerably large  scale in his own worksfor the construction of

the patent hydraulic  press, the watercloset, and his locksa surprisingly large  proportion of our modern

tools."* 

[footnote...

"Record of the International Exhibition, 1862."  Practical Mechanic's

Journal, 293.

...] 

His remarkable predilection in favour of the use of hydraulic  arrangements is displayed in his specification of

the surfaceplaning  machinery, which includes a method of running pivots entirely on a  fluid, and raising and

depressing them at pleasure by means of a  small forcingpump and stopcock,though we are not aware

that any  practical use has ever been made of this part of the invention. 

Bramah's inventive genius displayed itself alike in small things as  in greatin a tap wherewith to draw a

glass of beer, and in a  hydraulic machine capable of tearing up a tree by the roots.  His  powers of contrivance

seemed inexhaustible, and were exercised on the  most various subjects.  When any difficulty occurred which

mechanical  ingenuity was calculated to remove, recourse was usually had to  Bramah, and he was rarely

found at a loss for a contrivance to  overcome it.  Thus, when applied to by the Bank of England in 1806, to

construct a machine for more accurately and expeditiously printing  the numbers and date lines on Bank notes,

he at once proceeded to  invent the requisite model, which he completed in the course of a  month.  He

subsequently brought it to great perfection the figures in  numerical succession being changed by the action of

the machine  itself,and it still continues in regular use.  Its employment in the  Bank of England alone saved

the labour of a hundred clerks; but its  chief value consisted in its greater accuracy, the perfect legibility  of the

figures printed by it, and the greatly improved check which it  afforded. 

We next find him occupying himself with inventions connected with  the  manufacture of pens and paper.  His

little penmaking machine for  readily making quill pens long continued in use, until driven out by  the

invention of the steel pen; but his patent for making paper by  machinery, though ingenious, like everything

he did, does not seem to  have been adopted, the inventions of Fourdrinier and Donkin in this  direction having

shortly superseded all others.  Among his other minor  inventions may be mentioned his improved method of

constructing and  sledging carriagewheels, and his improved method of laying  waterpipes.  In his

specification of the lastmentioned invention, he  included the application of waterpower to the driving of

machinery  of every description, and for hoisting and lowering goods in docks  and warehouses,since

carried out in practice, though in a different  manner, by Sir William Armstrong.* 

[footnote...

In this, as in other methods of employing power, the moderns had been

anticipated by the ancients; and though hydraulic machinery is a

comparatively recent invention in England, it had long been in use

abroad.  Thus we find in Dr. Bright's Travels in Lower Hungary a full

description of the powerful hydraulic machinery invented by M. Holl,

Chief Engineer of the Imperial Mines, which had been in use since the

year 1749, in pumping water from a depth of 1800 feet, from the

silver and gold mines of Schemnitz and Kremnitz.  A head of water was

collected by forming a reservoir along the mountain side, from which

it was conducted through watertight castiron pipes erected

perpendicularly in the mineshaft.  About fortyfive fathoms down, the


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water descending through the pipe was forced by the weight of the

column above it into the bottom of a perpendicular cylinder, in which

it raised a watertight piston.  When forced up to a given point a

selfacting stopcock shut off the pressure of the descending column,

while a selfacting valve enabled the water contained in the cylinder

to be discharged, on which the piston again descended, and the

process was repeated like the successive strokes of a steamengine.

Pumprods were attached to this hydraulic apparatus, which were

carried to the bottom of the shaft, and each worked a pump at

different levels, raising the water stage by stage to the level of

the main adit.  The pumps of these three several stages each raised

1790 cubic feet of water from a depth of 600 feet in the hour.  The

regular working of the machinery was aided by the employment of a

balancebeam connected by a chain with the head of the large piston

and pumprods; and the whole of these powerful machines by means of

three of which as much as 789,840 gallons of water were pumped out of

the mines every 24 hours  were set in operation and regulated

merely by the turning of a stopcock.  It will be observed that the

arrangement thus briefly described was equally applicable to the

working of machinery of all kinds, cranes, as well as pumps; and

it will be noted that, notwithstanding the ingenuity of Bramah,

Armstrong, and other eminent English mechanics, the Austrian engineer

Holl was thus decidedly beforehand with them in the practical

application of the principles of hydrostatics.

...] 

In this, as in many other matters, Bramah shot ahead of the  mechanical necessities of his time; and hence

many of his patents (of  which he held at one time more than twenty) proved altogether  profitless.  His last

patent, taken out in 1814, was for the  application of Roman cement to timber for the purpose of preventing

dry rot. 

Besides his various mechanical pursuits, Bramah also followed to a  certain extent the profession of a civil

engineer, though his more  urgent engagements rendered it necessary for him to refuse many  advantageous

offers of employment in this line.  He was, however, led  to carry out the new waterworks at Norwich,

between the years l790  and l793, in consequence of his having been called upon to give  evidence in a dispute

between the corporation of that city and the  lessees, in the course of which he propounded plans which, it was

alleged, could not be carried out.  To prove that they could be  carried out, and that his evidence was correct,

he undertook the new  works, and executed them with complete success; besides demonstrating  in a spirited

publication elicited by the controversy, the  insufficiency and incongruity of the plans which had been

submitted  by the rival engineer. 

For some time prior to his death Bramah had been employed in the  erection of several large machines in his

works at Pimlico for sawing  stone and timber, to which he applied his hydraulic power with great  success.

New methods of building bridges and canallocks, with a  variety of other matters, were in an embryo state in

his mind, but he  did not live to complete them.  He was occupied in superintending the  action of his

hydrostatic press at Holt Forest, in Hantswhere  upwards of 300 trees of the largest dimensions were in a

very short  time torn up by the roots,when he caught a severe cold, which  settled upon his lungs, and his

life was suddenly brought to a close  on the 9th of December, 1814, in his 66th year. 

His friend, Dr. Cullen Brown,* 

[footnote...

Dr. Brown published a brief memoir of his friend in the New Monthly

Magazine for April, 1815, which has been the foundation of all the

notices of Bramah's life that have heretofore appeared.

...] 


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has said of him, that Bramah was a man of excellent moral character,  temperate in his habits, of a pious turn

of mind,* 

[footnote...

Notwithstanding his wellknown religious character, Bramah seems to

have fallen under the grievous displeasure of William Huntington,

S.S.  (Sinner Saved), described by Macaulay in his youth as "a

worthless ugly lad of the name of Hunter," and in his manhood as

"that remarkable impostor" (Essays, 1 vol. ed. 529).  It seems that

Huntington sought the professional services of Bramah when

reedifying his chapel in 1793; and at the conclusion of the work,

the engineer generously sent the preacher a cheque for 8l.  towards

defraying the necessary expenses.  Whether the sum was less than

Huntington expected, or from whatever cause, the S.S.  contemptuously

flung back the gift, as proceeding from an Arian whose religion was

"unsavoury," at the same time hurling at the giver a number of texts

conveying epithets of an offensive character.  Bramah replied to the

farrago of nonsense, which he characterised as "unmannerly, absurd,

and illiterate that it must have been composed when the writer was

"intoxicated, mad, or under the influence of Lucifer," and he

threatened that unless Huntington apologised for his gratuitous

insults, he (Bramah) would assuredly expose him.  The mechanician

nevertheless proceeded gravely to explain and defend his "profession

of faith," which was altogether unnecessary.  On this Huntington

returned to the charge, and directed against the mechanic a fresh

volley of Scripture texts and phraseology, not without humour, if

profanity be allowable in controversy, as where he says, "Poor man!

he makes a good patent lock, but cuts a sad figure with the keys of

the Kingdom of Heaven!"  "What Mr. Bramah is," says S.S., "In respect

to his character or conduct in life, as a man, a tradesman, a

neighbour, a gentleman, a husband, friend, master, or subject, I know

not.  In all these characters he may shine as a comet for aught I

know; but he appears to me to be as far from any resemblance to a

poor penitent or brokenhearted sinner as Jannes, Jambres, or

Alexander the coppersmith!"  Bramah rejoined by threatening to publish

his assailant's letters, but Huntington anticipated him in A Feeble

Dispute with a Wise and Learned Man, 8vo.  London, 1793, in which,

whether justly or not, Huntington makes Bramah appear to murder the

king's English in the most barbarous manner.

...] 

and so cheerful in temperament, that he was the life of every company  into which he entered.  To much

facility of expression he added the  most perfect independence of opinion; he was a benevolent and

affectionate man; neat and methodical in his habits, and knew well  how to temper liberality with economy.

Greatly to his honour, he  often kept his workmen employed, solely for their sake, when  stagnation of trade

prevented him disposing of the products of their  labour.  As a manufacturer he was distinguished for his

promptitude  and probity, and he was celebrated for the exquisite finish which he  gave to all his productions.

In this excellence of workmanship, which  he was the first to introduce, he continued while he lived to be

unrivalled. 

Bramah was deservedly honoured and admired as the first mechanical  genius of his time, and as the founder

of the art of toolmaking in  its highest branches.  From his shops at Pimlico came Henry Maudslay,  Joseph

Clement, and many more firstclass mechanics, who carried the  mechanical arts to still higher perfection, and

gave an impulse to  mechanical engineering, the effects of which are still felt in every  branch of industry. 

The parish to which Bramah belonged was naturally proud of the  distinction he had achieved in the world,

and commemorated his life  and career by a marble tablet erected by subscription to his memory,  in the parish

church of Silkstone.  In the churchyard are found the  tombstones of Joseph's father, brother, and other


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members of the  family; and we are informed that their descendants still occupy the  farm at Stainborough on

which the great mechanician was born. 

CHAPTER XII. HENRY MAUDSLAY.

"The successful construction of all machinery depends on the

perfection of the tools employed; and whoever is a master in the arts

of toolmaking possesses the key to the construction of all

machines.....  The contrivance and construction of tools must

therefore ever stand at the head of the industrial arts."

C.  BABBAGE, Exposition of 1851.

Henry Maudslay was born at Woolwich towards the end of last  century,  in a house standing in the court at the

back of the  Salutation Inn,  the entrance to which is nearly opposite the Arsenal  gates.  His  father was a native

of Lancashire, descended from an old  family of  the same name, the head of which resided at Mawdsley Hall

near  Ormskirk at the beginning of the seventeenth century.  The family  were  afterwards scattered, and several

of its members became workmen.  William Maudslay, the father of Henry, belonged to the neighbourhood  of

Bolton, where he was brought up to the trade of a joiner.  His  principal employment, while working at his

trade in Lancashire,  consisted in making the wood framing of cotton machinery, in the  construction of which

castiron had not yet been introduced.  Having  got into some trouble in his neighbourhood, through some

alleged  LIAISON, William enlisted in the Royal Artillery, and the corps to  which he belonged was shortly

after sent out to the West Indies.  He  was several times engaged in battle, and in his last action he was  hit by a

musketbullet in the throat.  The soldier's stock which he  wore had a piece cut out of it by the ball, the

direction of which  was diverted, and though severely wounded, his life was saved.  He  brought home the

stock and preserved it as a relic, afterwards  leaving it to his son.  Long after, the son would point to the stock,

hung up against his wall, and say "But for that bit of leather there  would have been no Henry Maudslay."  The

wounded artilleryman was  invalided and sent home to Woolwich, the headquarters of his corps,  where he was

shortly after discharged.  Being a handy workman, he  sought and obtained employment at the Arsenal.  He was

afterwards  appointed a storekeeper in the Dockyard.  It was during the former  stage of William Maudslay's

employment at Woolwich, that the subject  of this memoir was born in the house in the court above

mentioned, on  the 22nd of August, 1771. 

The boy was early set to work.  When twelve years old he was  employed  as a "powdermonkey," in making

and filling cartridges.  After two  years, he was passed on to the carpenter's shop where his  father  worked, and

there he became acquainted with tools and the art  of  working in wood and iron.  From the first, the latter

seems to have  had by far the greatest charms for him.  The blacksmiths' shop was  close to the carpenters', and

Harry seized every opportunity that  offered of plying the hammer, the file, and the chisel, in preference  to the

saw and the plane.  Many a cuff did the foreman of carpenters  give him for absenting himself from his proper

shop and stealing off  to the smithy.  His propensity was indeed so strong that, at the end  of a year, it was

thought better, as he was a handy, clever boy, to  yield to his earnest desire to be placed in the smithy, and he

was  removed thither accordingly in his fifteenth year. 

His heart being now in his work, he made rapid progress, and soon  became an expert smith and metal worker.

He displayed his skill  especially in forging light ironwork; and a favourite job of his was  the making of

"Trivets" out of the solid, which only the "dab hands"  of the shop could do, but which he threw off with great

rapidity in  first rate style.  These "Trivets" were made out of Spanish iron bolts  rare stuff, which, though

exceedingly tough, forged like wax under  the hammer.  Even at the close of his life, when he had acquired

eminent distinction as an inventor, and was a large employer of  skilled labour, he looked back with pride to

the forging of his early  days in Woolwich Arsenal.  He used to describe with much gusto, how  the old

experienced hands, with whom he was a great favourite, would  crowd about him when forging his "Trivets,"

some of which may to this  day be in use among Woolwich housewives for supporting the  toastplate before

the bright fire against tea time.  This was,  however, entirely contraband work, done "on the sly," and strictly


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prohibited by the superintending officer, who used kindly to signal  his approach by blowing his nose in a

peculiar manner, so that all  forbidden jobs might be put out of the way by the time he entered the  shop. 

We have referred to Maudslay's early dexterity in trivetmakinga  circumstance trifling enough in

itselffor the purpose of  illustrating the progress which he had made in a branch of his art of  the greatest

importance in tool and machine making.  Nothing pleased  him more in his after life than to be set to work

upon an unusual  piece of forging, and to overcome, as none could do so cleverly as  he, the difficulties which

it presented.  The pride of art was as  strong in him as it must have been in the mediaeval smiths, who  turned

out those beautiful pieces of workmanship still regarded as  the pride of our cathedrals and old mansions.  In

Maudslay's case, his  dexterity as a smith was eventually directed to machinery, rather  than ornamental work;

though, had the latter been his line of labour,  we do not doubt that he would have reached the highest

distinction. 

The manual skill which our young blacksmith had acquired was such  as  to give him considerable reputation

in his craft, and he was spoken  of even in the London shops as one of the most dexterous hands in the  trade.  It

was this circumstance that shortly after led to his removal  from the smithy in Woolwich Arsenal to a sphere

more suitable for the  development of his mechanical ability. 

We have already stated in the preceding memoir, that Joseph Bramah  took out the first patent for his lock in

1784, and a second for its  improvement several years later; but notwithstanding the acknowledged  superiority

of the new lock over all others, Bramah experienced the  greatest difficulty in getting it manufactured with

sufficient  precision, and at such a price as to render it an article of  extensive commerce.  This arose from the

generally inferior character  of the workmanship of that day, as well as the clumsiness and  uncertainty of the

tools then in use.  Bramah found that even the best  manual dexterity was not to be trusted, and yet it seemed

to be his  only resource; for machinetools of a superior kind had not yet been  invented.  In this dilemma he

determined to consult an ingenious old  German artisan, then working with William Moodie, a general

blacksmith in Whitechapel.  This German was reckoned one of the most  ingenious workmen in London at the

time.  Bramah had several long  interviews with him, with the object of endeavouring to solve the  difficult

problem of how to secure precise workmanship in  lockmaking.  But they could not solve it; they saw that

without  better tools the difficulty was insuperable; and then Bramah began to  fear that his lock would remain

a mere mechanical curiosity, and be  prevented from coming into general use. 

He was indeed sorely puzzled what next to do, when one of the  hammermen in Moodie's shop ventured to

suggest that there was a young  man in the Woolwich Arsenal smithy, named Maudslay, who was so

ingenious in such matters that "nothing bet him," and he recommended  that Mr. Bramah should have a talk

with him upon the subject of his  difficulty.  Maudslay was at once sent for to Bramah's workshop, and

appeared before the lockmaker, a tall, strong, comely young fellow,  then only eighteen years old.  Bramah

was almost ashamed to lay his  case before such a mere youth; but necessity constrained him to try  all

methods of accomplishing his object, and Maudslay's suggestions  in reply to his statement of the case were so

modest, so sensible,  and as the result proved, so practical, that the master was  constrained to admit that the

lad before him had an old head though  set on young shoulders.  Bramah decided to adopt the youth's

suggestions, made him a present on the spot, and offered to give him  a job if he was willing to come and

work in a town shop.  Maudslay  gladly accepted the offer, and in due time appeared before Bramah to  enter

upon his duties. 

As Maudslay had served no regular apprenticeship, and was of a very  youthful appearance, the foreman of

the shop had considerable doubts  as to his ability to take rank alongside his experienced hands.  But  Maudslay

soon set his master's and the foreman's mind at rest.  Pointing to a wornout vicebench, he said to Bramah,

"Perhaps if I  can make that as good as new by six o'clock tonight, it will satisfy  your foreman that I am

entitled to rank as a tradesman and take my  place among your men, even though I have not served a seven

years'  apprenticeship."  There was so much selfreliant ability in the  proposal, which was moreover so


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reasonable, that it was at once  acceded to.  Off went Maudslay's coat, up went his shirt sleeves, and  to work he

set with a will upon the old bench.  The vicejaws were  resteeled "in no time," filed up, recut, all the parts

cleaned and  made trim, and set into form again.  By six o'clock, the old vice was  screwed up to its place, its

jaws were hardened and "let down" to  proper temper, and the old bench was made to look so smart and neat

that it threw all the neighbouring benches into the shade!  Bramah and  his foreman came round to see it, while

the men of the shop looked  admiringly on.  It was examined and pronounced "a firstrate job."  This diploma

piece of work secured Maudslay's footing, and next  Monday morning he came on as one of the regular hands. 

He soon took rank in the shop as a firstclass workman.  Loving his  art, he aimed at excellence in it, and

succeeded.  For it must be  understood that the handicraftsman whose heart is in his calling,  feels as much

honest pride in turning out a piece of thoroughly good  workmanship, as the sculptor or the painter does in

executing a  statue or a picture.  In course of time, the most difficult and  delicate jobs came to be entrusted to

Maudslay; and nothing gave him  greater pleasure than to be set to work upon an entirely new piece of

machinery.  And thus he rose, naturally and steadily, from hand to  head work.  For his manual dexterity was

the least of his gifts.  He  possessed an intuitive power of mechanical analysis and synthesis.  He  had a quick

eye to perceive the arrangements requisite to effect  given purposes; and whenever a difficulty arose, his

inventive mind  set to work to overcome it. 

His fellowworkmen were not slow to recognise his many admirable  qualities, of hand, mind, and heart; and

he became not only the  favourite, but the hero of the shop.  Perhaps he owed something to his  fine personal

appearance.  Hence on galadays, when the men turned out  in procession, "Harry" was usually selected to

march at their head  and carry the flag.  His conduct as a son, also, was as admirable as  his qualities as a

workman.  His father dying shortly after Maudslay  entered Bramah's concern, he was accustomed to walk

down to Woolwich  every Saturday night, and hand over to his mother, for whom he had  the tenderest regard,

a considerable share of his week's wages, and  this he continued to do as long as she lived. 

Notwithstanding his youth, he was raised from one post to another,  until he was appointed, by unanimous

consent, the head foreman of the  works; and was recognised by all who had occasion to do business  there as

"Bramah's righthand man."  He not only won the heart of his  master, butwhat proved of far greater

importance to himhe also  won the heart of his master's pretty housemaid, Sarah Tindel by name,  whom he

married, and she went handinhand with him through life, an  admirable "help meet," in every way worthy

of the noble character of  the great mechanic.  Maudslay was found especially useful by his  master in devising

the tools for making his patent locks; and many  were the beautiful contrivances which he invented for the

purpose of  ensuring their more accurate and speedy manufacture, with a minimum  degree of labour, and

without the need of any large amount of manual  dexterity on the part of the workman.  The lock was so

delicate a  machine, that the identity of the several parts of which it was  composed was found to be an

absolute necessity.  Mere handicraft,  however skilled, could not secure the requisite precision of

workmanship; nor could the parts be turned out in sufficient quantity  to meet any large demand.  It was

therefore requisite to devise  machinetools which should not blunder, nor turn out imperfect  work;

machines, in short, which should be in a great measure  independent of the want of dexterity of individual

workmen, but which  should unerringly labour in their prescribed track, and do the work  set them, even in the

minutest details, after the methods designed by  their inventor.  In this department Maudslay was eminently

successful,  and to his laborious ingenuity, as first displayed in Bramah's  workshops, and afterwards in his

own establishment, we unquestionably  owe much of the power and accuracy of our present selfacting

machines. 

Bramah himself was not backward in admitting that to Henry  Maudslay's  practical skill in contriving the

machines for  manufacturing his  locks on a large scale, the success of his invention  was in a great  degree

attributable.  In further proof of his manual  dexterity, it may  be mentioned that he constructed with his own

hands  the identical  padlock which so severely tested the powers of Mr. Hobbs  in 1851.  And  when it is

considered that the lock had been made for  more than half  a century, and did not embody any of the modern


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improvements, it will  perhaps be regarded not only as creditable to  the principles on which  it was

constructed, but to the workmanship of  its maker, that it  should so long have withstood the various

mechanical dexterity to  which it was exposed. 

Besides the invention of improved machinetools for the manufacture  of locks, Maudslay was of further

service to Bramah in applying the  expedient to his famous Hydraulic Press, without which it would  probably

have remained an impracticable though a highly ingenious  machine.  As in other instances of great inventions,

the practical  success of the whole is often found to depend upon the action of some  apparently trifling detail.

This was especially the case with the  hydraulic press; to which Maudslay added the essential feature of the

selftightening collar, above described in the memoir of Bramah.  Mr.  James Nasmyth is our authority for

ascribing this invention to  Maudslay, who was certainly quite competent to have made it; and it  is a matter of

fact that Bramah's specification of the press says  nothing of the hollow collar,* 

[footnote...

The words Bramah uses in describing this part of his patent of 1795

are these"The piston must be made perfectly watertight by leather

or other materials, as used in pumpmaking."  He elsewhere speaks of

the pistonrod "working through the stuffingbox."  But in practice,

as we have above shown, these methods were found to be altogether

inefficient.

...] 

on which its efficient action mainly depends.  Mr. Nasmyth  says"Maudslay himself told me, or led me to

believe, that it was he  who invented the selftightening collar for the hydraulic press,  without which it would

never have been a serviceable machine.  As the  selftightening collar is to the hydraulic press, so is the

steamblast to the locomotive.  It is the one thing needful that has  made it effective in practice.  If Maudslay

was the inventor of the  collar, that one contrivance ought to immortalize him.  He used to  tell me of it with

great gusto, and I have no reason to doubt the  correctness of his statement."  Whoever really struck out the

idea of  the collar, displayed the instinct of the true inventor, who  invariably seeks to accomplish his object by

the adoption of the  simplest possible means. 

During the time that Maudslay held the important office of manager  of  Bramah's works, his highest wages

were not more than thirty  shillings  aweek.  He himself thought that he was worth more to his  masteras

indeed he was,and he felt somewhat mortified that he  should have to  make an application for an advance;

but the increasing  expenses of  his family compelled him in a measure to do so.  His  application was  refused in

such a manner as greatly to hurt his  sensitive feelings;  and the result was that he threw up his situation,  and

determined to  begin working on his own account. 

His first start in business was in the year 1797, in a small  workshop  and smithy situated in Wells Street,

Oxford Street.  It was  in an  awful state of dirt and dilapidation when he became its tenant.  He  entered the

place on a Friday, but by the Saturday evening, with  the  help of his excellent wife, he had the shop

thoroughly cleaned,  whitewashed, and put in readiness for beginning work on the next  Monday morning.  He

had then the pleasure of hearing the roar of his  own forgefire, and the cheering ring of the hammer on his

own anvil;  and great was the pride he felt in standing for the first time within  his own smithy and executing

orders for customers on his own account.  His first customer was an artist, who gave him an order to execute

the iron work of a large easel, embodying some new arrangements; and  the work was punctually done to his

employer's satisfaction.  Other  orders followed, and he soon became fully employed.  His fame as a  firstrate

workman was almost as great as that of his former master;  and many who had been accustomed to do

business with him at Pimlico  followed him to Wells Street.  Long years after, the thought of these  early days

of selfdependence and hard work used to set him in a  glow, and he would dilate to his intimate friends up on

his early  struggles and his first successes, which were much more highly prized  by him than those of his

maturer years. 


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With a true love of his craft, Maudslay continued to apply himself,  as he had done whilst working as

Bramah's foreman, to the best  methods of ensuring accuracy and finish of work, so as in a measure  to be

independent of the carelessness or want of dexterity of the  workman.  With this object he aimed at the

contrivance of improved  machinetools, which should be as much selfacting and  selfregulating as

possible; and it was while pursuing this study  that he wrought out the important mechanical invention with

which his  name is usually identifiedthat of the Slide Rest.  It continued to  be his special delight, when

engaged in the execution of any piece of  work in which he took a personal interest, to introduce a system of

identity of parts, and to adapt for the purpose some one or other of  the mechanical contrivances with which

his fertile brain was always  teeming.  Thus it was from his desire to leave nothing to the chance  of mere

individual dexterity of hand that he introduced the slide  rest in the lathe, and rendered it one of the most

important of  machinetools.  The first device of this kind was contrived by him for  Bramah, in whose shops it

continued in practical use long after he  had begun business for himself.  "I have seen the slide rest," says  Mr.

James Nasmyth, "the first that Henry Maudslay made, in use at  Messrs. Bramah's workshops, and in it were

all those arrangements  which are to be found in the most modern slide rest of our own day,* 

[footnote...

In this lathe the slide rest and frame were moveable along the

traversingbar, according to the length of the work, and could be

placed in any position and secured by a handle and screw underneath.

The Rest, however, afterwards underwent many important modifications;

but the principle of the whole machine was there.

...] 

all of which are the legitimate offspring of Maudslay's original  rest.  If this tool be yet extant, it ought to be

preserved with the  greatest care, for it was the beginning of those mechanical triumphs  which give to the days

in which we live so much of their  distinguishing character." 

A very few words of explanation will serve to illustrate the  importance of Maudslay's invention.  Every

person is familiar with the  uses of the common turninglathe.  It is a favourite machine with  amateur

mechanics, and its employment is indispensable for the  execution of all kinds of rounded work in wood and

metal.  Perhaps  there is no contrivance by which the skill of the handicraftsman has  been more effectually

aided than by this machine.  Its origin is lost  in the shades of antiquity.  Its most ancient form was probably the

potter's wheel, from which it advanced, by successive improvements,  to its present highly improved form.  It

was found that, by whatever  means a substance capable of being cut could be made to revolve with  a circular

motion round a fixed right line as a centre, a cutting  tool applied to its surface would remove the inequalities

so that any  part of such surface should be equidistant from that centre.  Such is  the fundamental idea of the

ordinary turninglathe.  The ingenuity and  experience of mechanics working such an instrument enabled them

to  add many improvements to it; until the skilful artisan at length  produced not merely circular turning of the

most beautiful and  accurate description, but exquisite figurework, and complicated  geometrical designs,

depending upon the cycloidal and eccentric  movements which were from time to time added to the machine. 

The artisans of the Middle Ages were very skilful in the use of the  lathe, and turned out much beautiful

screen and stall work, still to  be seen in our cathedrals, as well as twisted and swashwork for the  balusters of

staircases and other ornamental purposes.  English  mechanics seem early to have distinguished themselves as

improvers of  the lathe; and in Moxon's 'Treatise on Turning,' published in 1680,  we find Mr. Thomas

Oldfield, at the sign of the FlowerdeLuce, near  the Savoy in the Strand, named as an excellent maker of

ovalengines  and swashengines, showing that such machines were then in some  demand.  The French writer

Plumier* 

[footnote...

PLUMIER, L'Art de Tourner, Paris, 1754, p. 155.  ...] 


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also mentions an ingenious modification of the lathe by means of  which any kind of reticulated form could be

given to the work; and,  from it's being employed to ornament the handles of knives, it was  called by him the

"Machine a manche de Couteau d'Angleterre."  But  the French artisans were at that time much better skilled

than the  English in the use of tools, and it is most probable that we owe to  the Flemish and French Protestant

workmen who flocked into England in  such large numbers during the religious persecutions of the sixteenth

and seventeenth centuries, the improvement, if not the introduction,  of the art of turning, as well as many

other arts hereafter to be  referred to.  It is certain that at the period to which we refer  numerous treatises were

published in France on the art of turning,  some of them of a most elaborate character.  Such were the works of

De la Hire,* 

[footnote...

Machines approuvees par l' Academie, 1719.

...] 

who described how every kind of polygon might be made by the lathe;  De la Condamine,* 

[footnote...

Machines approuvees par l' Academie, 1733.

...] 

who showed how a lathe could turn all sorts of irregular figures by  means of tracers; and of Grand Jean,

Morin,* 

[footnote...

L'Art de Tourner en perfection, 49.

...] 

Plumier, Bergeron, and many other writers. 

The work of Plumier is especially elaborate, entering into the  construction of the lathe in its various parts, the

making of the  tools and cutters, and the different motions to be given to the  machine by means of wheels,

eccentrics, and other expedients, amongst  which may be mentioned one very much resembling the slide rest

and  planingmachine combined.* 

[footnote...

It consisted of two parallel bars of wood or iron connected together

at both extremities by bolts or keys of sufficient width to admit of

the article required to be planed.  A moveable frame was placed

between the two bars, motion being given to it by a long cylindrical

thread acting on any tool put into the sliding frame, and,

consequently, causing the screw, by means of a handle at each end of

it, to push or draw the point or cuttingedge of the tool either

way.Mr. George Rennie's Preface to Buchanan's Practical Essays on

Mill Work, 3rd Ed. xli.

...] 

From this work it appears that turning had long been a favourite  pursuit in France with amateurs of all ranks,

who spared no expense  in the contrivance and perfection of elaborate machinery for the  production of

complex figures.* 

[footnote...

Turning was a favourite amusement amongst the French nobles of last

century, many of whom acquired great dexterity in the art, which they

turned to account when compelled to emigrate at the Revolution.  Louis

XVI. himself was a very good locksmith, and could have earned a fair

living at the trade.  Our own George III. was a good turner, and was


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learned in wheels and treadles, chucks and chisels.  Henry Mayhew

says, on the authority of an old working turner, that, with average

industry, the King might have made from 40s. to 50s. aweek as a hard

wood and ivory turner.  Lord John Hay, though onearmed, was an adept

at the latter, and Lord Gray was another capital turner.  Indeed the

late Mr. Holtzapffel's elaborately illustrated treatise was written

quite as much for amateurs as for working mechanics.  Among other

noble handicraftsmen we may mention the late Lord Douglas, who

cultivated bookbinding.  Lord Traquair's fancy was cutlery, and one

could not come to him in a more welcome fashion than with a pair of

old razors to set up.

...] 

There was at that time a great passion for automata in France, which  gave rise to many highly ingenious

devices, such as Camus's miniature  carriage (made for Louis XIV. when a child), Degennes' mechanical

peacock, Vancanson's duck, and Maillardet's conjuror.  It had the  effect of introducing among the higher order

of artists habits of  nice and accurate workmanship in executing delicate pieces of  machinery; and the same

combination of mechanical powers which made  the steel spider crawl, the duck quack, or waved the tiny rod

of the  magician, contributed in future years to purposes of higher  import,the wheels and pinions, which in

these automata almost  eluded the human senses by their minuteness, reappearing in modern  times in the

stupendous mechanism of our selfacting lathes,  spinningmules, and steamengines. 

"In our own country," says Professor Willis, "the literature of  this  subject is so defective that it is very

difficult to discover  what  progress we were making during the seventeenth and eighteenth  centuries."* 

[footnote...

Professor WILLIS, Lectures on the Results of the Great Exhibition of

1851, lst series, p. 306.

...] 

We believe the fact to be, that the progress made in England down to  the end of last century had been very

small indeed, and that the  lathe had experienced little or no improvement until Maudslay took it  in hand.

Nothing seems to have been known of the slide rest until he  reinvented it and applied it to the production of

machinery of a far  more elaborate character than had ever before been contemplated as  possible.  Professor

Willis says that Bramah's, in other words  Maudslay's, slide rest of 1794 is so different from that described in

the French 'Encyclopedie in 1772, that the two could not have had a  common origin.  We are therefore led to

the conclusion that Maudslay's  invention was entirely independent of all that had gone before, and  that he

contrived it for the special purpose of overcoming the  difficulties which he himself experienced in turning out

duplicate  parts in large numbers.  At all events, he was so early and zealous a  promoter of its use, that we

think he may, in the eyes of all  practical mechanics, stand as the parent of its introduction to the  workshops of

England. 

It is unquestionable that at the time when Maudslay began the  improvement of machinetools, the methods

of working in wood and  metals were exceedingly imperfect.  Mr. William Fairbairn has stated  that when he

first became acquainted with mechanical engineering,  about sixty years ago, there were no selfacting tools;

everything  was executed by hand.  There were neither planing, slotting, nor  shaping machines; and the whole

stock of an engineering or machine  establishment might be summed up in a few illconstructed lathes, and  a

few drills and boring machines of rude construction.* 

[footnote...

Address delivered before the British Association at Manchester in

1861; and Useful Information for Engineers, 1st series, p. 22.

...] 


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Our mechanics were equally backward in contrivances for working in  wood.  Thus, when Sir Samuel

Bentham made a tour through the  manufacturing districts of England in 1791, he was surprised to find  how

little had been done to substitute the invariable accuracy of  machinery for the uncertain dexterity of the

human hand.  Steampower  was as yet only employed in driving spinningmachines, rolling  metals, pumping

water, and such like purposes.  In the working of wood  no machinery had been introduced beyond the

common turninglathe and  some saws, and a few boring tools used in making blocks for the navy.  Even saws

worked by inanimate force for slitting timber, though in  extensive use in foreign countries, were nowhere to

be found in Great  Britain.* 

[footnote...

Life of Sir Samuel Bentham, 978.

...] 

As everything depended on the dexterity of hand and correctness of  eye of the workmen, the work turned out

was of very unequal merit,  besides being exceedingly costly.  Even in the construction of  comparatively

simple machines, the expense was so great as to present  a formidable obstacle to their introduction and

extensive use; and  but for the invention of  machinemaking tools, the use of the  steamengine in the various

forms in which it is now applied for the  production of power could never have become general. 

In turning a piece of work on the oldfashioned lathe, the workman  applied and guided his tool by means of

muscular strength.  The work  was made to revolve, and the turner, holding the cutting tool firmly  upon the

long, straight, guiding edge of the rest, along which he  carried it, and pressing its point firmly against the

article to be  turned, was thus enabled to reduce its surface to the required size  and shape.  Some dexterous

turners were able, with practice and  carefulness, to execute very clever pieces of work by this simple  means.

But when the article to be turned was of considerable size,  and especially when it was of metal, the

expenditure of muscular  strength was so great that the workman soon became exhausted.  The  slightest

variation in the pressure of the tool led to an  irregularity of surface; and with the utmost care on the

workman's  part, he could not avoid occasionally cutting a little too deep, in  consequence of which he must

necessarily go over the surface again,  to reduce the whole to the level of that accidentally cut too deep;  and

thus possibly the job would be altogether spoiled by the diameter  of the article under operation being made

too small for its intended  purpose. 

The introduction of the slide rest furnished a complete remedy for  this source of imperfection.  The principle

of the invention consists  in constructing and fitting the rest so that, instead of being  screwed down to one

place, and the tool in the hands of the workman  travelling over it, the rest shall itself hold the cutting tool

firmly fixed in it, and slide along the surface of the bench in a  direction exactly parallel with the axis of the

work.  Before its  invention various methods had been tried with the object of enabling  the work to be turned

true independent of the dexterity of the  workman.  Thus, a square steel cutter used to be firmly fixed in a  bed,

along which it was wedged from point to point of the work, and  tolerable accuracy was in this way secured.

But the slide rest was  much more easily managed, and the result was much more satisfactory.  All that the

workman had to do, after the tool was firmly fitted into  the rest, was merely to turn a screwhandle, and thus

advance the  cutter along the face of the work as required, with an expenditure of  strength so slight as scarcely

to be appreciable.  And even this  labour has now been got rid of; for, by an arrangement of the  gearing, the

slide itself has been made selfacting, and advances  with the revolution of the work in the lathe, which thus

supplies the  place of the workman's hand.  The accuracy of the turning done by this  beautiful yet simple

arrangement is as mechanically perfect as work  can be.  The pair of steel fingers which hold the cutting tool

firmly  in their grasp never tire, and it moves along the metal to be cut  with an accuracy and precision which

the human hand, however skilled,  could never equal. 

The effects of the introduction of the slide rest were very shortly  felt in all departments of mechanism.

Though it had to encounter some  of the ridicule with which new methods of working are usually  received,


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and for a time was spoken of in derision as "Maudslay's  Gocart,"its practical advantages were so decided

that it gradually  made its way, and became an established tool in all the best  mechanical workshops.  It was

found alike capable of executing the  most delicate and the most ponderous pieces of machinery; and as

slidelathes could be manufactured to any extent, machinery,  steamengines, and all kinds of metal work

could now be turned out in  a quantity and at a price that, but for its use, could never have  been practicable.  In

course of time various modifications of the  machine were introducedsuch as the planing machine, the

wheelcutting machine, and other beautiful tools on the sliderest  principle,the result of which has been

that extraordinary  development of mechanical production and power which is so  characteristic a feature of

the age we live in. 

"It is not, indeed, saying at all too much to state," says Mr.  Nasmyth,* 

[footnote...

Remarks on the Introduction of the Slide Principle in Tools and

Machines employed in the Production of Machinery, in Buchanan's

Practical Essays on Mill Work and other Machinery.  3rd ed. p. 397.

...] 

a most competent judge in such a matter, "that its influence in  improving and extending the use of machinery

has been as great as  that produced by the improvement of the steamengine in respect to  perfecting

manufactures and extending commerce, inasmuch as without  the aid of the vast accession to our power of

producing perfect  mechanism which it at once supplied, we could never have worked out  into practical and

profitable forms the conceptions of those master  minds who, during the last half century, have so successfully

pioneered the way for mankind.  The steamengine itself, which  supplies us with such unbounded power,

owes its present perfection to  this most admirable means of giving to metallic objects the most  precise and

perfect geometrical forms.  How could we, for instance,  have good steamengines if we had not the means of

boring out a true  cylinder, or turning a true pistonrod, or planing a valve face? It  is this alone which has

furnished us with the means of carrying into  practice the accumulated result's of scientific investigation on

mechanical subjects.  It would be blamable indeed," continues Mr.  Nasmyth, "after having endeavoured to set

forth the vast advantages  which have been conferred on the mechanical world, and therefore on  mankind

generally, by the invention and introduction of the Slide  Rest, were I to suppress the name of that admirable

individual to  whom we are indebted for this powerful agent towards the attainment  of mechanical perfection.

I allude to Henry Maudslay, whose useful  life was enthusiastically devoted to the grand object of improving

our means of producing perfect workmanship and machinery:  to him we  are certainly indebted for the slide

rest, and, consequently, to say  the least, we are indirectly so for the vast benefits which have  resulted from the

introduction of so powerful an agent in perfecting  our machinery and mechanism generally.  The indefatigable

care which  he took in inculcating and diffusing among his workmen, and  mechanical men generally, sound

ideas of practical knowledge and  refined views of construction, have rendered and ever will continue  to

render his name identified with all that is noble in the ambition  of a lover of mechanical perfection." 

One of the first uses to which Mr. Maudslay applied the improved  slide rest, which he perfected shortly after

beginning business in  Margaret Street, Cavendish Square, was in executing the requisite  tools and machinery

required by Mr. (afterwards Sir Marc Isambard)  Brunel for manufacturing ships' blocks.  The career of Brunel

was of a  more romantic character than falls to the ordinary lot of mechanical  engineers.  His father was a

small farmer and postmaster, at the  village of Hacqueville, in Normandy, where Marc Isambard was born in

1769.  He was early intended for a priest, and educated accordingly.  But he was much fonder of the

carpenter's shop than of the school;  and coaxing, entreaty, and punishment alike failed in making a  hopeful

scholar of him.  He drew faces and plans until his father was  almost in despair.  Sent to school at Rouen, his

chief pleasure was in  watching the ships along the quays; and one day his curiosity was  excited by the sight

of some large iron castings just landed.  What  were they? How had they been made? Where did they come

from? His  eager inquiries were soon answered.  They were parts of an engine  intended for the great Paris

waterworks; the engine was to pump  water by the power of steam; and the castings had been made in


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England, and had just been landed from an English ship.  "England!"  exclaimed the boy, "ah! when I am a

man I will go see the country  where such grand machines are made!" On one occasion, seeing a new  tool in a

cutler's window, he coveted it so much that he pawned his  hat to possess it.  This was not the right road to the

priesthood; and  his father soon saw that it was of no use urging him further:  but the  boy's instinct proved truer

than the father's judgment. 

It was eventually determined that he should qualify himself to  enter  the royal navy, and at seventeen he was

nominated to serve in a  corvette as "volontaire d'honneur."  His ship was paid off in 1792,  and he was at Paris

during the trial of the King.  With the  incautiousness of youth he openly avowed his royalist opinions in the

cafe which he frequented.  On the very day that Louis was condemned  to death, Brunel had an angry

altercation with some  ultrarepublicans, after which he called to his dog, "Viens,  citoyen!"  Scowling looks

were turned upon him, and he deemed it  expedient to take the first opportunity of escaping from the house,

which he did by a backdoor, and made the best of his way to  Hacqueville.  From thence he went to Rouen,

and succeeded in finding a  passage on board an American ship, in which he sailed for New York,  having first

pledged his affections to an English girl, Sophia  Kingdom, whom he had accidentally met at the house of Mr.

Carpentier,  the American consul at Rouen. 

Arrived in America, he succeeded in finding employment as assistant  surveyor of a tract of land along the

Black River, near Lake Ontario.  In the intervals of his labours he made occasional visits to New  York, and it

was there that the first idea of his blockmachinery  occurred to him.  He carried his idea back with him into

the woods,  where it often mingled with his thoughts of Sophia Kingdom, by this  time safe in England after

passing through the horrors of a French  prison.  "My first thought of the blockmachinery," he once said,

"was  at a dinner party at MajorGeneral Hamilton's, in New York; my second  under an American tree, when,

one day that I was carving letters on  its bark, the turn of one of them reminded me of it, and I thought,  'Ah!

my block! so it must be.' And what do you think.  were the  letters I was cutting? Of course none other than S.

K."  Brunel  subsequently obtained some employment as an architect in New York,  and promulgated various

plans for improving the navigation of the  principal rivers.  Among the designs of his which were carried out,

was that of the Park Theatre at New York, and a cannon foundry, in  which he introduced improvements in

casting and boring big guns.  But  being badly paid for his work, and a powerful attraction drawing him

constantly towards England, he determined to take final leave of  America, which he did in 1799, and landed

at Falmouth in the  following March.  There he again met Miss Kingdom, who had remained  faithful to him

during his six long years of exile, and the pair were  shortly after united for life. 

Brunel was a prolific inventor.  During his residence in America,  he  had planned many contrivances in his

mind, which he now proceeded  to  work out.  The first was a duplicate writing and drawing machine,  which he

patented.  The next was a machine for twisting cotton thread  and forming it into balls; but omitting to protect

it by a patent, he  derived no benefit from the invention, though it shortly came into  very general use.  He then

invented a machine for trimmings and  borders for muslins, lawns, and cambrics,of the nature of a sewing

machine.  His famous blockmachinery formed the subject of his next  patent. 

It may be explained that the making of the blocks employed in the  rigging of ships for raising and lowering

the sails, masts, and  yards, was then a highly important branch of manufacture.  Some idea  may be formed of

the number used in the Royal Navy alone, from the  fact that a 74gun ship required to be provided with no

fewer than  1400 blocks of various sizes.  The sheaved blocks used for the running  rigging consisted of the

shell, the sheaves, which revolved within  the shell, and the pins which fastened them together.  The

fabrication  of these articles, though apparently simple, was in reality attended  with much difficulty.  Every

part had to be fashioned with great  accuracy and precision to ensure the easy working of the block when  put

together, as any hitch in the raising or lowering of the sails  might, on certain emergencies, occasion a serious

disaster.  Indeed,  it became clear that mere handwork was not to be relied on in the  manufacture of these

articles, and efforts were early made to produce  them by means of machinery of the most perfect kind that

could be  devised.  In 1781, Mr. Taylor, of Southampton, set up a large  establishment on the river Itchen for


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their manufacture; and on the  expiry of his contract, the Government determined to establish works  of their

own in Portsmouth Dockyard, for the purpose at the same time  of securing greater economy, and of being

independent of individual  makers in the supply of an article of such importance in the  equipment of ships. 

Sir Samuel Bentham, who then filled the office of InspectorGeneral  of Naval Works, was a highly ingenious

person, and had for some years  been applying his mind to the invention of improved machinery for  working

in wood.  He had succeeded in introducing into the royal  dockyards sawingmachines and planingmachines

of a superior kind, as  well as blockmaking machines.  Thus the specification of one of his  patents, taken out

in 1793, clearly describes a machine for shaping  the shells of the blocks, in a manner similar to that

afterwards  specified by Brunel.  Bentham had even proceeded with the erection of  a building in Portsmouth

Dockyard for the manufacture of the blocks  after his method, the necessary steamengine being already

provided;  but with a singular degree of candour and generosity, on Brunel's  method being submitted to him,

Sir Samuel at once acknowledged its  superiority to his own, and promised to recommend its adoption by the

authorities in his department. 

The circumstance of Mrs. Brunel's brother being UnderSecretary to  the Navy Board at the time, probably

led Brunel in the first instance  to offer his invention to the Admiralty.  A great deal, however,  remained to be

done before he could bring his ideas of the  blockmachinery into a definite shape; for there is usually a wide

interval between the first conception of an intricate machine and its  practical realization.  Though Brunel had

a good knowledge of  mechanics, and was able to master the intricacies of any machine, he  laboured under the

disadvantage of not being a practical mechanic and  it is probable that but for the help of someone possessed

of this  important qualification, his invention, ingenious and important  though it was, would have borne no

practical fruits.  It was at this  juncture that he was so fortunate as to be introduced to Henry  Maudslay, the

inventor of the sliderest. 

It happened that a M. de Bacquancourt, one of the French emigres,  of whom there were then so many in

London, was accustomed almost  daily to pass Maudslay's little shop in Wellsstreet, and being  himself an

amateur turner, he curiously inspected the articles from  time to time exhibited in the window of the young

mechanic.  One day a  more than ordinarily nice piece of screwcutting made its appearance,  on which he

entered the shop to make inquiries as to the method by  which it had been executed.  He had a long

conversation with Maudslay,  with whom he was greatly pleased; and he was afterwards accustomed to  look

in upon him occasionally to see what new work was going on.  Bacquancourt was also on intimate terms with

Brunel, who communicated  to him the difficulty he had experienced in finding a mechanic of  sufficient

dexterity to execute his design of the blockmaking  machinery.  It immediately occurred to the former that

Henry Maudslay  was the very man to execute work of the elaborate character proposed,  and he described to

Brunel the new and beautiful tools which Maudslay  had contrived for the purpose of ensuring accuracy and

finish.  Brunel  at once determined to call upon Maudslay, and it was arranged that  Bacquancourt should

introduce him, which he did, and after the  interview which took place Brunel promised to call again with the

drawings of his proposed model. 

A few days passed, and Brunel called with the first drawing, done  by  himself; for he was a capital

draughtsman, and used to speak of  drawing as the "alphabet of the engineer."  The drawing only showed a

little bit of the intended machine, and Brunel did not yet think it  advisable to communicate to Maudslay the

precise object he had in  view; for inventors are usually very chary of explaining their  schemes to others, for

fear of being anticipated.  Again Brunel  appeared at Maudslay's shop with a further drawing, still not

explaining his design; but at the third visit, immediately on looking  at the fresh drawings he had brought,

Maudslay exclaimed, "Ah! now I  see what you are thinking of; you want machinery for making blocks."  At

this Brunel became more communicative, and explained his designs  to the mechanic, who fully entered into

his views, and went on from  that time forward striving to his utmost to work out the inventor's  conceptions

and embody them in a practical machine. 


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While still occupied on the models, which were begun in 1800,  Maudslay removed his shop from

Wellsstreet, where he was assisted by  a single journeyman, to Margaretstreet, Cavendishsquare, where he

had greater room for carrying on his trade, and was also enabled to  increase the number of his hands.  The

working models were ready for  inspection by Sir Samuel Bentham and the Lords of the Admiralty in  1801,

and having been fully approved by them, Brunel was authorized  to proceed with the execution of the requisite

machinery for the  manufacture of the ship's blocks required for the Royal Navy.  The  whole of this machinery

was executed by Henry Maudslay; it occupied  him very fully for nearly six years, so that the manufacture of

blocks by the new process was not begun until September, 1808. 

We despair of being able to give any adequate description in words  of  the intricate arrangements and mode of

action of the blockmaking  machinery.  Let any one attempt to describe the much more simple and  familiar

process by which a shoemaker makes a pair of shoes, and he  will find how inadequate mere words are to

describe any mechanical  operation.* 

[footnote...

So far as words and drawings can serve to describe the blockmaking

machinery, it will be found very ably described by Mr. Farey in his

article under this head in Rees's Cyclopaedia, and by Dr. Brewster in

the Edinburgh Cyclopaedia.  A very good account will also be found in

Tomlinson's Cyclopaedia of the Useful Arts, Art.  "Block."

...] 

Suffice it to say, that the machinery was of the most beautiful  manufacture and finish, and even at this day

will bear comparison  with the most perfect machines which can be turned out with all the  improved

appliances of modern tools.  The framing was of castiron,  while the parts exposed to violent and rapid action

were all of the  best hardened steel.  In turning out the various parts, Maudslay found  his slide rest of

indispensable value.  Indeed, without this  contrivance, it is doubtful whether machinery of so delicate and

intricate a character could possibly have been executed.  There was  not one, but many machines in the series,

each devoted to a special  operation in the formation of a block.  Thus there were various

sawingmachines,the Straight CrossCutting Saw, the Circular  CrossCutting Saw, the Reciprocating

Rippingsaw, and the Circular  RippingSaw.  Then there were the Boring Machines, and the Mortising

Machine, of beautiful construction, for cutting the sheaveholes,  furnished with numerous chisels, each

making from 110 to 150 strokes  a minute, and cutting at every stroke a chip as thick as pasteboard  with the

utmost precision.  In addition to these were the CornerSaw  for cutting off the corners of the block, the

Shaping Machine for  accurately forming the outside surfaces, the Scoring Engine for  cutting the groove

round the longest diameter of the block for the  reception of the rope, and various other machines for drilling,

riveting, and finishing the blocks, besides those for making the  sheaves. 

The total number of machines employed in the various operations of  making a ship's block by the new

method was fortyfour; and after  being regularly employed in Portsmouth Dockyard for upwards of fifty

years, they are still as perfect in their action as on the day they  were erected.  They constitute one of the most

ingenious and complete  collections of tools ever invented for making articles in wood, being  capable of

performing most of the practical operations of carpentry  with the utmost accuracy and finish.  The machines

are worked by a  steamengine of 32horse power, which is also used for various other  dockyard purposes.

Under the new system of blockmaking it was found  that the articles were better made, supplied with much

greater  rapidity, and executed at a greatly reduced cost.  Only ten men, with  the new machinery, could

perform the work which before had required a  hundred and ten men to execute, and not fewer than 160,000

blocks of  various kinds and sizes could be turned out in a year, worth not less  than 541,000L.* 

[footnote...

The remuneration paid to Mr. Brunel for his share in the invention

was only one year's savings, which, however, were estimated by Sir

Samuel Bentham at 17,663l.; besides which a grant of 5000L. was


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afterwards made to Brunel when labouring under pecuniary

difficulties.  But the ANNUAL saving to the nation by the adoption of

the blockmaking machinery was probably more than the entire sum paid

to the engineer.  Brunel afterwards invented other woodworking

machinery, but none to compare in merit and excellence with the

above, For further particulars of his career, see BEAMISH'S Memoirs

of Sir Marc Isambard Brunel, C.E.  London.  1862.  ...] 

The satisfactory execution of the blockmachinery brought Maudslay  a  large accession of fame and business;

and the premises in Margaret  Street proving much too limited for his requirements, he again  resolved to shift

his quarters.  He found a piece of ground suitable  for his purpose in Westminster Road, Lambeth.  Little more

than a  century since it formed part of a Marsh, the name of which is still  retained in the adjoining street; its

principal productions being  bulrushes and willows, which were haunted in certain seasons by snipe  and

waterfowl.  An enterprising ridingmaster had erected some  premises on a part of the marsh, which he used

for a ridingschool;  but the speculation not answering, they were sold, and Henry Maudslay  became the

proprietor.  Hither he removed his machinery from Margaret  Street in 1810, adding fresh plant from time to

time as it was  required; and with the aid of his late excellent partner he built up  the farfamed establishment

of Maudslay, Field, and Co.  There he went  on improving his old tools and inventing new ones, as the

necessity  for them arose, until the original slidelathes used for making the  blockmachinery became thrown

into the shade by the comparatively  gigantic machinetools of the modern school.  Yet the original lathes  are

still to be found in the collection of the firm in Westminster  Road, and continue to do their daily quota of

work with the same  precision as they did when turned out of the hands of their inventor  and maker some sixty

years ago. 

It is unnecessary that we should describe in any great detail the  further career of Henry Maudslay.  The rest of

his life was full of  useful and profitable work to others as well as to himself.  His  business embraced the

making of flour and saw mills, mint machinery,  and steamengines of all kinds.  Before he left Margaret

Street, in  1807, he took out a patent for improvements in the steamengine, by  which he much simplified its

parts, and secured greater directness of  action.  His new engine was called the Pyramidal, because of its form,

and was the first move towards what are now called Directacting  Engines, in which the lateral movement of

the piston is communicated  by connectingrods to the rotatory movement of the crankshaft.  Mr.  Nasmyth

says of it, that "on account of its great simplicity and  GETATABILITY of parts, its compactness and

selfcontained  steadiness, this engine has been the parent of a vast progeny, all  more or less marked by the

distinguishing features of the original  design, which is still in as high favour as ever."  Mr. Maudslay also

directed his attention in like manner to the improvement of the  marine engine, which he made so simple and

effective as to become in  a great measure the type of its class; and it has held its ground  almost unchanged for

nearly thirty years.  The 'Regent,' which was the  first steamboat that plied between London and Margate, was

fitted  with engines by Maudslay in 1816; and it proved the forerunner of a  vast number of marine engines, the

manufacture of which soon became  one of the most important branches of mechanical engineering. 

Another of Mr. Maudslay's inventions was his machine for punching  boilerplates, by which the production

of ironwork of many kinds was  greatly facilitated.  This improvement originated in the contract  which he held

for some years for supplying the Royal Navy with iron  plates for ships' tanks.  The operations of shearing and

punching had  before been very imperfectly done by hand, with great expenditure of  labour.  To improve the

style of the work and lessen the labour,  Maudslay invented the machine now in general use, by which the

holes  punched in the iron plate are exactly equidistant, and the subsequent  operation of riveting is greatly

facilitated.  One of the results of  the improved method was the great saving which was at once effected  in the

cost of preparing the plates to receive the rivets, the price  of which was reduced from seven shillings per tank

to ninepence.  He  continued to devote himself to the last to the improvement of the  lathe,in his opinion the

mastermachine, the life and soul of  engineturning, of which the planing, screwcutting, and other

machines in common use, are but modifications.  In one of the early  lathes which he contrived and made, the

mandrill was nine inches in  diameter; it was driven by wheelgearing like a crane motion, and  adapted to


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different speeds.  Some of his friends, on first looking at  it, said he was going "too fast;" but he lived to see

work projected  on so large a scale as to prove that his conceptions were just, and  that he had merely

anticipated by a few years the mechanical progress  of his time.  His large removable barlathe was a highly

important  tool of the same kind.  It was used to turn surfaces many feet in  diameter.  While it could be used for

boring wheels, or the siderods  of marine engines, it could turn a roller or cylinder twice or three  times the

diameter of its own centres from the groundlevel, and  indeed could drive round work of any diameter that

would clear the  roof of the shop.  This was therefore an almost universal tool,  capable of very extensive uses.

Indeed much of the work now executed  by means of special tools, such as the planing or slotting machine,

was then done in the lathe, which was used as a cuttershaping  machine, fitted with various appliances

according to the work. 

Maudslay's love of accuracy also led him from an early period to  study the subject of improved

screwcutting.  The importance of this  department of mechanism can scarcely be overrated, the solidity and

permanency of most mechanical structures mainly depending on the  employment of the screw, at the same

time that the parts can be  readily separated for renewal or repair.  Any one can form an idea of  the importance

of the screw as an element in mechanical construction  by examining say a steamengine, and counting the

number of screws  employed in holding it together.  Previous to the time at which the  subject occupied the

attention of our mechanic, the tools used for  making screws were of the most rude and inexact kind.  The

screws were  for the most part cut by hand:  the small by filing, the larger by  chipping and filing.  In

consequence of the great difficulty of making  them, as few were used as possible; and cotters, cotterils, or

forelocks, were employed instead.  Screws, however, were to a certain  extent indispensable; and each

manufacturing establishment made them  after their own fashion.  There was an utter want of uniformity.  No

system was observed as to "pitch," i.e.  the number of threads to the  inch, nor was any rule followed as to the

form of those threads.  Every bolt and nut was sort of specialty in itself, and neither owed  nor admitted of any

community with its neighbours.  To such an extent  was this irregularity carried, that all bolts and their

corresponding  nuts had to be marked as belonging to each other; and any mixing of  them together led to

endless trouble, hopeless confusion, and  enormous expense.  Indeed none but those who lived in the

comparatively early days of machinemanufacture can form an adequate  idea of the annoyance occasioned

by the want of system in this branch  of detail, or duly appreciate the services rendered by Maudslay to

mechanical engineering by the practical measures which he was among  the first to introduce for its remedy.

In his system of screwcutting  machinery, his taps and dies, and screwtackle generally, he laid the

foundations of all that has since been done in this essential branch  of machineconstruction, in which he was

so ably followed up by  several of the eminent mechanics brought up in his school, and more  especially by

Joseph Clement and Joseph Whitworth.  One of his  earliest selfacting screw lathes, moved by a guidescrew

and wheels  after the plan followed by the latter engineer, cut screws of large  diameter and of any required

pitch.  As an illustration of its  completeness and accuracy, we may mention that by its means a screw  five feet

in length, and two inches in diameter, was cut with fifty  threads to the inch; the nut to fit on to it being twelve

inches  long, and containing six hundred threads.  This screw was principally  used for dividing scales for

astronomical purposes; and by its means  divisions were produced so minute that they could not be detected

without the aid of a magnifier.  The screw, which was sent for  exhibition to the Society of Arts, is still

carefully preserved  amongst the specimens of Maudslay's handicraft at the Lambeth Works,  and is a piece of

delicate work which every skilled mechanic will  thoroughly appreciate.  Yet the tool by which this fine piece

of  turning was produced was not an exceptional tool, but was daily  employed in the ordinary work of the

manufactory. 

Like every good workman who takes pride in his craft, he kept his  tools in firstrate order, clean, and tidily

arranged, so that he  could lay his hand upon the thing he wanted at once, without loss of  time.  They are still

preserved in the state in which he left them,  and strikingly illustrate his love of order, "nattiness," and

dexterity.  Mr. Nasmyth says of him that you could see the man's  character in whatever work he turned out;

and as the connoisseur in  art will exclaim at sight of a picture, " That is Turner," or "That  is Stansfield,"

detecting the hand of the master in it, so the  experienced mechanician, at sight of one of his machines or


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engines,  will be equally ready to exclaim, "That is Maudslay;" for the  characteristic style of the mastermind

is as clear to the  experienced eye in the case of the finished machine as the touches of  the artist's pencil are in

the case of the finished picture.  Every  mechanical contrivance that became the subject of his study came  forth

from his hand and mind rearranged, simplified, and made new,  with the impress of his individuality stamped

upon it.  He at once  stripped the subject of all unnecessary complications; for he  possessed a wonderful

faculty of KNOWING WHAT TO DO WITHOUTthe  result of his clearness of insight into mechanical

adaptations, and  the accurate and welldefined notions he had formed of the precise  object to be

accomplished.  "Every member or separate machine in the  system of blockmachinery says Mr. Nasmyth, "is

full of Maudslay's  presence; and in that machinery, as constructed by him, is to be  found the parent of every

engineering tool by the aid of which we are  now achieving such great things in mechanical construction.  To

the  tools of which Maudslay furnished the prototypes are we mainly  indebted for the perfection of our textile

machinery, our  locomotives, our marine engines, and the various implements of art,  of agriculture, and of

war.  If any one who can enter into the details  of this subject will be at the pains to analyse, if I may so term it,

the machinery of our modern engineering workshops, he will find in  all of them the stronglymarked features

of Maudslay's parent  machine, the slide rest and slide systemwhether it be a planing  machine, a slotting

machine, a slidelathe, or any other of the  wonderful tools which are now enabling us to accomplish so much

in  mechanism." 

One of the things in which Mr. Maudslay took just pride was in the  excellence of his work.  In designing and

executing it, his main  object was to do it in the best possible style and finish, altogether  irrespective of the

probable pecuniary results.  This he regarded in  the light of a duty he could not and would not evade,

independent of  its being a good investment for securing a future reputation; and the  character which he thus

obtained, although at times purchased at  great cost, eventually justified the soundness of his views.  As the

eminent Mr. Penn, the head of the great engineering firm, is  accustomed to say, "I cannot afford to turn out

secondrate work," so  Mr. Maudslay found both character and profit in striving after the  highest excellence

in his productions.  He was particular even in the  minutest details.  Thus one of the points on which he

insistedapparently a trivial matter, but in reality of considerable  importance in mechanical construction

was the avoidance of sharp  interior angles in ironwork, whether wrought or cast; for he found  that in such

interior angles cracks were apt to originate; and when  the article was a tool, the sharp angle was less pleasant

to the hand  as well as to the eye.  In the application of his favourite round or  hollow corner systemas, for

instance, in the case of the points of  junction of the arms of a wheel with its centre and rimhe used to

illustrate its superiority by holding up his hand and pointing out  the nice rounded hollow at the junction of the

fingers, or by  referring to the junction of the branches to the stem of a tree.  Hence he made a point of having

all the angles of his machine  framework nicely rounded off on their exterior, and carefully  hollowed in their

interior angles.  In forging such articles he would  so shape his metal before bending that the result should be

the right  hollow or rounded corner when bent; the anticipated external angle  falling into its proper place when

the bar so shaped was brought to  its ultimate form.  In all such matters of detail he was greatly  assisted by his

early dexterity as a blacksmith; and he used to say  that to be a good smith you must be able to SEE in the bar

of iron  the object proposed to be got out of it by the hammer or the tool,  just as the sculptor is supposed to see

in the block of stone the  statue which he proposes to bring forth from it by his mind and his  chisel. 

Mr. Maudslay did not allow himself to forget his skill in the use  of  the hammer, and to the last he took

pleasure in handling it,  sometimes in the way of business, and often through sheer love of his  art.  Mr

Nasmyth says, "It was one of my duties, while acting as  assistant in his beautiful little workshop, to keep up a

stock of  handy bars of lead which he had placed on a shelf under his  workbench, which was of thick slate

for the more ready making of his  usual illustrative sketches of machinery in chalk.  His love of  ironforging

led him to take delight in forging the models of work to  be ultimately done in iron; and cold lead being of

about the same  malleability as redhot iron, furnished a convenient material for  illustrating the method to be

adopted with the large work.  I well  remember the smile of satisfaction that lit up his honest face when  he met

with a good excuse for 'having a go at' one of the bars of  lead with hammer and anvil as if it were a bar of

iron; and how, with  a few dexterous strokes, punchings of holes, and rounded notches, he  would give the


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rough bar or block its desired form.  He always aimed  at working it out of the solid as much as possible, so as

to avoid  the risk of any concealed defect, to which ironwork built up of  welded parts is so liable; and when he

had thus cleverly finished his  model, he used forthwith to send for the foreman of smiths, and show  him how

he was to instruct his men as to the proper forging of the  desired object."  One of Mr. Maudslay's old

workmen, when informing us  of the skilful manner in which he handled the file, said, "It was a  pleasure to

see him handle a tool of any kind, but he was QUITE  SPLENDID with an eighteeninch file!" The vice at

which he worked was  constructed by himself, and it was perfect of its kind.  It could be  turned round to any

position on the bench; the jaws would turn from  the horizontal to the perpendicular or any other

positionupsidedown if necessaryand they would open twelve inches  parallel. 

Mr. Nasmyth furnishes the following further recollections of Mr.  Maudslay, which will serve in some

measure to illustrate his personal  character.  "Henry Maudslay," he says, "lived in the days of  snufftaking,

which unhappily, as I think, has given way to the  cigarsmoking system.  He enjoyed his occasional pinch

very much.  It  generally preceded the giving out of a new notion or suggestion for  an improvement or

alteration of some job in hand.  As with most of  those who enjoy their pinch, about three times as much was

taken  between the fingers as was utilized by the nose, and the consequence  was that a large unconsumed

surplus collected in the folds of the  master's waistcoat as he sat working at his bench.  Sometimes a file,  or a

tool, or some small piece of work would drop, and then it was my  duty to go down on my knees and fetch it

up.  On such occasions, while  waiting for the article, he would take the opportunity of pulling  down his

waistcoat front, which had become disarranged by his  energetic working at the bench; and many a time have I

come up with  the dropped article, halfblinded by the snuff jerked into my eyes  from off his waistcoat front. 

"All the while he was at work he would be narrating some incident  in  his past life, or describing the progress

of some new and important  undertaking, in illustrating which he would use the bit of chalk  ready to his hand

upon the slate bench before him, which was thus in  almost constant use.  One of the pleasures he indulged in

while he sat  at work was Music, of which he was very fond,more particularly of  melodies and airs which

took a lasting hold on his mind.  Hence he was  never without an assortment of musical boxes, some of which

were of a  large size.  One of these he would set agoing on his library table,  which was next to his workshop,

and with the door kept open, he was  thus enabled to enjoy the music while he sat working at his bench.

Intimate friends would frequently call upon him and sit by the hour,  but though talking all the while he never

dropped his work, but  continued employed on it with as much zeal as if he were only  beginning life.  His old

friend Sir Samuel Bentham was a frequent  caller in this way, as well as Sir Isambard Brunel while occupied

with his Thames Tunnel works* 

[footnote...

Among the last works executed by the firm during Mr. Maudslay's

lifetime was the famous Shield employed by his friend Brunel in

carrying forward the excavation of the Thames Tunnel.  He also

supplied the pumpingengines for the same great work, the completion

of which he did not live to see.

...] 

and Mr. Chantrey, who was accustomed to consult him about the  casting  of his bronze statuary.  Mr. Barton of

the Royal Mint, and Mr.  Donkin  the engineer, with whom Mr. Barton was associated in  ascertaining and

devising a correct system of dividing the Standard  Yard, and many  others, had like audience of Mr. Maudslay

in his  little workshop, for  friendly converse, for advice, or on affairs of  business. 

"It was a special and constant practice with him on a workman's  holiday, or on a Sunday morning, to take a

walk through his workshops  when all was quiet, and then and there examine the various jobs in  hand.  On

such occasions he carried with him a piece of chalk, with  which, in a neat and very legible hand, he would

record his remarks  in the most pithy and sometimes caustic terms.  Any evidence of want  of correctness in

setting things square, or in 'flat filing,' which  he held in high esteem, or untidiness in not sweeping down the


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bench  and laying the tools in order, was sure to have a record in chalk  made on the spot.  If it was a mild case,

the reproof was recorded in  gentle terms, simply to show that the master's eye was on the  workman; but

where the case deserved hearty approbation or required  equally hearty reproof, the words employed were

few, but went  straight to the mark.  These chalk jottings on the bench were held in  the highest respect by the

workmen themselves, whether they conveyed  praise or blame, as they were sure to be deserved; and when the

men  next assembled, it soon became known all over the shop who had  received the honour or otherwise of

one of the master's bench  memoranda in chalk." 

The vigilant, the critical, and yet withal the generous eye of the  master being over all his workmen, it will

readily be understood how  Maudslay's works came to be regarded as a firstclass school for  mechanical

engineers.  Every one felt that the quality of his  workmanship was fully understood; and, if he had the right

stuff in  him, and was determined to advance, that his progress in skill would  be thoroughly appreciated.  It is

scarcely necessary to point out how  this feeling, pervading the establishment, must have operated, not  only in

maintaining the quality of the work, but in improving the  character of the workmen.  The results were felt in

the increased  practical ability of a large number of artisans, some of whom  subsequently rose to the highest

distinction.  Indeed it may be said  that what Oxford and Cambridge are in letters, workshops such as

Maudslay's and Penn's are in mechanics.  Nor can Oxford and Cambridge  men be prouder of the connection

with their respective colleges than  mechanics such as Whitworth, Nasmyth, Roberts, Muir, and Lewis, are  of

their connection with the school of Maudslay.  For all these  distinguished engineers at one time or another

formed part of his  working staff, and were trained to the exercise of their special  abilities under his own eye.

The result has been a development of  mechanical ability the like of which perhaps is not to be found in  any

age or country. 

Although Mr. Maudslay was an unceasing inventor, he troubled  himself  very little about patenting his

inventions.  He considered  that the  superiority of his tools and the excellence of his work were  his  surest

protection.  Yet he had sometimes the annoyance of being  threatened with actions by persons who had

patented the inventions  which he himself had made.* 

[footnote...

His principal patent's weretwo, taken out in 1805 and 1808, while

in Margaret Street, for printing calicoes (Nos.  2872 and 3117); one

taken out in 1806, in conjunction with Mr. Donkin, for lifting heavy

weights (2948); one taken out in 1807, while still in Margaret

Street, for improvements in the steamengine, reducing its parts and

rendering it more compact and portable (3050); another, taken out in

conjunction with Robert Dickinson in 1812, for sweetening water and

other liquids (3538); and, lastly, a patent taken out in conjunction

"with Joshua Field in 1824 for preventing concentration of brine in

boilers (5021).

...] 

He was much beset by inventors, sometimes sadly out at elbows, but  always with a boundless fortune

looming before them.  To such as  applied to him for advice in a frank and candid spirit, he did not  hesitate to

speak freely, and communicate the results of his great  experience in the most liberal manner; and to poor and

deserving men  of this class he was often found as ready to help them with his purse  as with his still more

valuable advice.  He had a singular way of  estimating the abilities of those who thus called upon him about

their projects.  The highest order of man was marked in his own mind  at l00 degrees; and by this ideal

standard he measured others,  setting them down at 90 degrees, 80 degrees, and so on.  A very  firstrate man

he would set down at 95 degrees, but men of this rank  were exceedingly rare.  After an interview with one of

the applicants  to him for advice, he would say to his pupil Nasmyth, "Jem, I think  that man may be set down

at 45 degrees, but he might be WORKED UP TO  60 degreesa common enough way of speaking of the

working of a  steamengine, but a somewhat novel though by no means an inexpressive  method of estimating

the powers of an individual. 


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But while he had much toleration for modest and meritorious  inventors, he had a great dislike for

secretmongers,schemers of  the close, cunning sort,and usually made short work of them.  He had  an

almost equal aversion for what he called the "fiddlefaddle  inventors," with their omnibus patents, into which

they packed every  possible thing that their noddles could imagine.  "Only once or twice  in a century," said he,

"does a great inventor appear, and yet here  we have a set of fellows each taking out as many patents as would

fill a cart,some of them embodying not a single original idea, but  including in their specifications all

manner of modifications of  wellknown processes, as well as anticipating the arrangements which  may

become practicable in the progress of mechanical improvement."  Many of these "patents" he regarded as

mere pitfalls to catch the  unwary; and he spoke of such "inventors" as the pests of the  profession. 

The personal appearance of Henry Maudslay was in correspondence  with  his character.  He was of a

commanding presence, for he stood  full six  feet two inches in height, a massive and portly man.  His  face was

round, full, and lit up with good humour.  A fine, large, and  square  forehead, of the grand constructive order,

dominated over all,  and  his bright keen eye gave energy and life to his countenance.  He  was  thoroughly

"jolly" and goodnatured, yet full of force and  character.  It was a positive delight to hear his cheerful, ringing

laugh.  He was  cordial in manner, and his frankness set everybody at  their ease who  had occasion to meet him,

even for the first time.  No  one could be  more faithful and consistent in his friendships, nor more  firm in the

hour of adversity.  In fine, Henry Maudslay was, as  described by his  friend Mr. Nasmyth, the very beau ideal

of an honest,  upright,  straightforward, hardworking, intelligent Englishman. 

A severe cold which he caught on his way home from one of his  visits to  France, was the cause of his death,

which occurred on the  l4th of  February, 1831.  The void which his decease caused was long  and deeply  felt,

not only by his family and his large circle of  friends, but by  his workmen, who admired him for his industrial

skill,  and loved him  because of his invariably manly, generous, and upright  conduct towards  them.  He

directed that he should be buried in  Woolwich  parishchurchyard, where a castiron tomb, made to his own

design, was  erected over his remains.  He had ever a warm heart for  Woolwich, where  he had been born and

brought up.  He often returned to  it, sometimes to  carry his mother a share of his week's wages while  she

lived, and  afterwards to refresh himself with a sight of the  neighbourhood with  which he had been so familiar

when a boy.  He liked  its green common,  with the soldiers about it; Shooter's Hill, with its  outlook over Kent

and down the valley of the Thames; the river busy  with shipping, and  the royal craft loading and unloading

their  armaments at the dockyard  wharves.  He liked the clangour of the  Arsenal smithy where he had first

learned his art, and all the busy  industry of the place.  It was  natural, therefore, that, being proud  of his early

connection with  Woolwich, he should wish to lie there;  and Woolwich, on its part, let  us add, has equal

reason to he proud of  Henry Maudslay. 

CHAPTER XIII. JOSEPH CLEMENT.

"It is almost impossible to overestimate the importance of these

inventions.  The Greeks would have elevated their authors among the

gods; nor will the enlightened judgment of modern times deny them the

place among their fellowmen which is so undeniably their due."

Edinburgh Review.

That Skill in mechanical contrivance is a matter of education and  training as well as of inborn faculty, is clear

from the fact of so  many of our distinguished mechanics undergoing the same kind of  practical discipline,

and perhaps still more so from the circumstance  of so many of them passing through the same workshops.

Thus Maudslay  and Clement were trained in the workshops of Bramah; and Roberts,  Whitworth, Nasmyth,

and others, were trained in those of Maudslay. 

Joseph Clement was born at Great Ashby in Westmoreland, in the year  1779.  His father was a handloom

weaver, and a man of remarkable  culture considering his humble station in life.  He was an ardent  student of


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natural history, and possessed a much more complete  knowledge of several subbranches of that science than

was to have  been looked for in a common workingman.  One of the departments which  he specially studied

was Entomology.  In his leisure hours he was  accustomed to traverse the country searching the

hedgebottoms for  beetles and other insects, of which he formed a remarkably complete  collection; and the

capture of a rare specimen was quite an event in  his life.  In order more deliberately to study the habits of the

bee  tribe, he had a number of hives constructed for the purpose of  enabling him to watch their proceedings

without leaving his work; and  the pursuit was a source of the greatest pleasure to him.  He was a  lover of all

dumb creatures; his cottage was haunted by birds which  flew in and out at his door, and some of them

became so tame as to  hop up to him and feed out of his hand.  "Old Clement" was also a bit  of a mechanic,

and such of his leisure moments as he did not devote  to insecthunting, were employed in working a lathe of

his own  construction, which he used to turn his bobbing on, and also in  various kinds of amateur mechanics. 

His boy Joseph, like other poor men's sons, was early set to work.  He  received very little education, and

learnt only the merest  rudiments  of reading and writing at the village school.  The rest of  his  education he

gave to himself as he grew older.  His father needed  his  help at the loom, where he worked with him for some

years; but, as  handloom weaving was gradually being driven out by improved  mechanism, the father

prudently resolved to put his son to a better  trade.  They have a saying in Cumberland that when the bairns

reach a  certain age, they are thrown on to the houserigg, and that those who  stick on are made thatchers of,

while those who fall off are sent to  St.  Bees to be made parsons of.  Joseph must have been one of those  that

stuck onat all events his father decided to make him a  thatcher, afterwards a slater, and he worked at that

trade for five  years, between eighteen and twentythree. 

The son, like the father, had a strong liking for mechanics, and as  the slating trade did not keep him in regular

employment, especially  in winter time, he had plenty of opportunity for following the bent  of his inclinations.

He made a friend of the village blacksmith,  whose smithy he was accustomed to frequent, and there he

learned to  work at the forge, to handle the hammer and file, and in a short time  to shoe horses with

considerable expertness.  A cousin of his named  Farer, a clock and watchmaker by trade, having returned to

the  village from London, brought with him some books on mechanics, which  he lent to Joseph to read; and

they kindled in him an ardent desire  to be a mechanic instead of a slater.  He nevertheless continued to

maintain himself by the latter trade for some time longer, until his  skill had grown; and, by way of cultivating

it, he determined, with  the aid of his friend the village blacksmith, to make a  turninglathe.  The two set to

work, and the result was the production  of an article in every way superior to that made by Clement's father,

which was accordingly displaced to make room for the new machine.  It  was found to work very satisfactorily,

and by its means Joseph  proceeded to turn fifes, flutes, clarinets, and hautboys; for to his  other

accomplishments he joined that of music, and could play upon  the instruments that he made.  One of his most

ambitious efforts was  the making of a pair of Northumberland bagpipes, which he finished to  his satisfaction,

and performed upon to the great delight of the  villagers.  To assist his father in his entomological studies, he

even  contrived, with the aid of the descriptions given in the books  borrowed from his cousin the watchmaker,

to make for him a  microscope, from which he proceeded to make a reflecting telescope,  which proved a very

good instrument.  At this early period (1804) he  also seems to have directed his attention to screwmakinga

branch  of mechanics in which he afterwards became famous; and he proceeded  to make a pair of very

satisfactory diestocks, though it is said  that he had not before seen or even heard of such a contrivance for

making screws. 

So clever a workman was not likely to remain long a village slater.  Although the ingenious pieces of work

which he turned out by his  lathe did not bring him in much money, he liked the occupation so  much better

than slating that he was gradually giving up that trade.  His father urged him to stick to slating as "a safe

thing;" but his  own mind was in favour of following his instinct to be a mechanic;  and at length he

determined to leave his village and seek work in a  new line.  He succeeded in finding employment in a small

factory at  Kirby Stephen, a town some thirteen miles from Great Ashby, where he  worked at making

powerlooms.  From an old statement of account  against his employer which we have seen, in his own


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handwriting,  dated the 6th September, 1805, it appears that his earnings at such  work as "fitting the first set of

iron loames," "fitting up  shittles," and "making moddles," were 3s. 6d. a day; and he must,  during the same

time, have lived with his employer, who charged him  as a setoff "14 weaks bord at 8s. per weak."  He

afterwards seems to  have worked at piecework in partnership with one Andrew Gamble  supplying the

materials as well as the workmanship for the looms and  shuttles.  His employer, Mr. George Dickinson, also

seems to have  bought his reflecting telescope from him for the sum of 12l. 

From Kirby Stephen Clement removed to Carlisle, where he was  employed  by Forster and Sons during the

next two years at the same  description  of work; and he conducted himself, according; to their  certificate on

his leaving their employment to proceed to Glasgow in  1807, "with  great sobriety and industry, entirely to

their  satisfaction."  While  working at Glasgow as a turner, he took lessons  in drawing from Peter  Nicholson,

the wellknown writer on carpentrya  highly ingenious  man.  Nicholson happened to call at the shop at

which  Clement worked  in order to make a drawing of a powerloom; and  Clement's expressions  of

admiration at his expertness were so  enthusiastic, that Nicholson,  pleased with the youth's praise, asked  if he

could be of service to  him in any way.  Emboldened by the offer,  Clement requested, as the  greatest favour he

could confer upon him, to  have the loan of the  drawing he had just made, in order that he might  copy it.  The

request  was at once complied with; and Clement, though  very poor at the time,  and scarcely able to buy

candle for the long  winter evenings, sat up  late every night until he had finished it.  Though the first drawing

he had ever made, he handed it back to  Nicholson instead of the  original, and at first the draughtsman did  not

recognise that the  drawing was not his own.  When Clement told him  that it was only the  copy, Nicholson's

brief but emphatic praise was    "Young man,  YOU'LL DO!"  Proud to have such a pupil, Nicholson

generously offered  to give him gratuitous lessons in drawing, which  were thankfully  accepted; and Clement,

working at nights with great  ardour, soon made  rapid progress, and became an expert draughtsman. 

Trade being very slack in Glasgow at the time, Clement, after about  a  year's stay in the place, accepted a

situation with Messrs. Leys,  Masson, and Co., of Aberdeen, with whom he began at a guinea and a  half a

week, from which he gradually rose to two guineas, and  ultimately to three guineas.  His principal work

consisted in  designing and making powerlooms for his employers, and fitting them  up in different parts of

the country.  He continued to devote himself  to the study of practical mechanics, and made many

improvements in  the tools with which he worked.  While at Glasgow he had made an  improved pair of

diestocks for screws; and, at Aberdeen, he made a  turninglathe with a sliding mandrill and guidescrews,

for cutting  screws, furnished also with the means for correcting guidescrews.  In  the same machine he

introduced a small slide rest, into which he  fixed the tool for cutting the screws,having never before seen a

slide rest, though it is very probable he may have heard of what  Maudslay had already done in the same

direction.  Clement continued  during this period of his life an industrious selfcultivator,  occupying most of

his spare hours in mechanical and landscape  drawing, and in various studies.  Among the papers left behind

him we  find a ticket to a course of instruction on Natural Philosophy given  by Professor Copland in the

Marischal College at Aberdeen, which  Clement attended in the session of 181213; and we do not doubt that

our mechanic was among the most diligent of his pupils.  Towards the  end of 1813, after saving about 100L.

out of his wages, Clement  resolved to proceed to London for the purpose of improving himself in  his trade

and pushing his way in the world.  The coach by which he  travelled set him down in Snow Hill, Holborn; and

his first thought  was of finding work.  He had no friend in town to consult on the  matter, so he made inquiry

of the coachguard whether he knew of any  person in the mechanical line in that neighbourhood.  The guard

said,  "Yes; there was Alexander Galloway's show shop, just round the  corner, and he employed a large

number of hands."  Running round the  corner, Clement looked in at Galloway's window, through which he

saw  some lathes and other articles used in machine shops.  Next morning he  called upon the owner of the shop

to ask employment.  "What can you  do?" asked Galloway.  "I can work at the forge," said Clement.  "Anything

else?"  "I can turn."  "What else?"  "I can draw."  "What!"  said Galloway, "can you draw? Then I will engage

you."  A man who  could draw or work to a drawing in those days was regarded as a  superior sort of mechanic.

Though Galloway was one of the leading  tradesmen of his time, and had excellent opportunities for

advancement, he missed them all.  As Clement afterwards said of him,  "He was only a mouthing


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commoncouncil man, the height of whose  ambition was to be an alderman;" and, like most corporation

celebrities, he held a low rank in his own business.  He very rarely  went into his workshops to superintend or

direct his workmen, leaving  this to his foremena sufficient indication of the causes of his  failure as a

mechanic.* 

[footnote...

On one occasion Galloway had a castiron roof made for his workshop,

so flat and so independent of ties that the wonder was that it should

have stood an hour.  One day Peter Keir, an engineer much employed by

the governmenta clever man, though some what eccentricwas taken

into the shop by Galloway to admire the new roof.  Keir, on glancing

up at it, immediately exclaimed, "Come outside, and let us speak

about it there!"  All that he could say to Galloway respecting the

unsoundness of its construction was of no avail.  The fact was that,

however Keir might argue about its not being able to stand, there it

was actually standing, and that was enough for Galloway.  Keir went

home, his mind filled with Galloway's most unprincipled roof.  "If

that stands," said he to himself, "all that I have been learning and

doing for thirty years has been wrong."  That night he could not sleep

for thinking about it.  In the morning he strolled up Primrose Hill,

and returned home still muttering to himself about "that roof."

"What, said his wife to him, "are you thinking of Galloway's roof?"

"Yes, said he.  "Then you have seen the papers?"  "No  what about

them?"  "Galloway's roof has fallen in this morning, and killed eight

or ten of the men!"  Keir immediately went to bed, and slept soundly

till next morning.

...] 

On entering Galloway's shop, Clement was first employed in working  at  the lathe; but finding the tools so

bad that it was impossible to  execute satisfactory work with them, he at once went to the forge,  and began

making a new set of tools for himself.  The other men, to  whom such a proceeding was entirely new, came

round him to observe  his operations, and they were much struck with his manual dexterity.  The tools made,

he proceeded to use them, displaying what seemed to  the other workmen an unusual degree of energy and

intelligence; and  some of the old hands did not hesitate already to pronounce Clement  to be the best mechanic

in the shop.  When Saturday night came round,  the other men were curious to know what wages Galloway

would allow  the new hand; and when he had been paid, they asked him.  "A guinea,"  was the reply.  "A

guinea!  Why, you are worth two if you are worth a  shilling," said an old man who came out of the rankan

excellent  mechanic, who, though comparatively worthless through his devotion to  drink, knew Clement's

money value to his employer better than any man  there; and he added, "Wait for a week or two, and if you are

not  better paid than this, I can tell you of a master who will give you a  fairer wage."  Several Saturdays came

round, but no advance was made  on the guinea a week; and then the old workman recommended Clement to

offer himself to Bramah at Pimlico, who was always on the look out  for firstrate mechanics. 

Clement acted on the advice, and took with him some of his  drawings,  at sight of which Bramah immediately

engaged him for a  month; and at  the end of that time he had given so much satisfaction,  that it was  agreed he

should continue for three months longer at two  guineas a  week.  Clement was placed in charge of the tools of

the  shop, and he  showed himself so apt at introducing improvements in  them, as well as  in organizing the

work with a view to despatch and  economy, that at  the end of the term Bramah made him a handsome

present, adding, "if I  had secured your services five years since, I  would now have been a  richer man by

many thousands of pounds."  A  formal agreement for a  term of five years was then entered into  between

Bramah and Clement,  dated the 1st of April, 1814, by which the  latter undertook to fill  the office of

chiefdraughtsman and  superintendent of the Pimlico  Works, in consideration of a salary of  three guineas a

week, with an  advance of four shillings a week in each  succeeding year of the  engagement.  This arrangement

proved of mutual  advantage to both.  Clement devoted himself with increased zeal to the  improvement of the

mechanical arrangements of the concern, exhibiting  his ingenuity in  many ways, and taking; a genuine pride


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in upholding  the character of  his master for turning out firstclass work. 

On the death of Bramah, his sons returned from college and entered  into possession of the business.  They

found Clement the ruling mind  there and grew jealous of him to such an extent that his situation  became

uncomfortable; and by mutual consent he was allowed to leave  before the expiry of his term of agreement.  He

had no difficulty in  finding employment; and was at once taken on as chief draughtsman at  Maudslay and

Field's where he was of much assistance in proportioning  the early marine engines, for the manufacture of

which that firm were  becoming celebrated.  After a short time, he became desirous of  beginning business on

his own account as a mechanical engineer.  He  was encouraged to do this by the Duke of Northumberland,

who, being a  great lover of mechanics and himself a capital turner, used often to  visit Maudslay's, and thus

became acquainted with Clement, whose  expertness as a draughtsman and mechanic he greatly admired.

Being a  man of frugal and sober habits, always keeping his expenditure very  considerably within his income,

Clement had been enabled to  accumulate about 500L., which he thought would be enough for his  purpose;

and he accordingly proceeded, in 1817, to take a small  workshop in Prospect Place, Newington Butts, where

he began business  as a mechanical draughtsman and manufacturer of small machinery  requiring firstclass

workmanship. 

From the time when he took his first gratuitous lessons in drawing  from Peter Nicholson, at Glasgow, in

1807, he had been steadily  improving in this art, the knowledge of which is indispensable to  whoever aspires

to eminence as a mechanical engineer,until by  general consent Clement was confessed to stand unrivalled

as a  draughtsman.  Some of the very best drawings contained in the  Transactions of the Society of Arts, from

the year 1817  downwards,especially those requiring the delineation of any  unusually elaborate piece of

machinery,proceeded from the hand of  Clement.  In some of these, he reached a degree of truth in

mechanical  perspective which has never been surpassed.* 

[footnote...

See more particularly The Transactions of the Society for the

Encouragement of Arts, vol. xxxiii. (l8l7), at pp. 74,l57,l60,175,208

(an admirable drawing; of Mr. James Allen's Theodolite); vol. xxxvi.

(1818), pp. 28,176 (a series of remarkable illustrations of Mr.

Clement's own invention of an Instrument for Drawing Ellipses); vol.

xliii. (1825), containing an illustration of the Drawing Table

invented by him for large drawings; vol. xlvi. (1828), containing a

series of elaborate illustrations of his Prize Turning Lathe; and

xlviii. 1829, containing illustrations of his Selfadjusting Double

Driver Centre Chuck.

...] 

To facilitate his labours, he invented an extremely ingenious  instrument, by means of which ellipses of all

proportions, as well as  circles and right lines, might be geometrically drawn on paper or on  copper.  He took

his idea of this instrument from the trammel used by  carpenters for drawing imperfect ellipses; and when he

had succeeded  in avoiding the crossing of the points, he proceeded to invent the  straightline motion.  For this

invention the Society of Arts awarded  him their gold medal in 1818.  Some years later, he submitted to the

same Society his invention of a stand for drawings of large size.  He  had experienced considerable difficulty

in making such drawings, and  with his accustomed readiness to overcome obstacles, he forthwith set  to work

and brought out his new drawingtable. 

As with many other originalminded mechanics, invention became a  habit with him, and by study and labour

he rarely failed in attaining  the object which he had bent his mind upon accomplishing.  Indeed,  nothing

pleased him better than to have what he called "a tough job;"  as it stimulated his inventive faculty, in the

exercise of which he  took the highest pleasure.  Hence mechanical schemers of all kinds  were accustomed to

resort to Clement for help when they had found an  idea which they desired to embody in a machine.  If there

was any  value in their idea, none could be more ready than he to recognise  its merit, and to work it into


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shape; but if worthless, he spoke out  his mind at once, dissuading the projector from wasting upon it  further

labour or expense. 

One of the important branches of practical mechanics to which  Clement  continued through life to devote

himself, was the improvement  of  selfacting tools, more especially of the slidelathe.  He  introduced  various

improvements in its construction and arrangement,  until in  his hands it became as nearly perfect as it was

possible to  be.  In  1818, he furnished the lathe with a slide rest twentytwo  inches  long, for the purpose of

cutting screws, provided with the  means of  selfcorrection; and some years later, in 1827, the Society  of Arts

awarded him their gold Isis medal for his improved  turninglathe,  which embodied many ingenious

contrivances calculated  to increase its  precision and accuracy in large surfaceturning. 

The beautiful arrangements embodied in Mr. Clement's improved lathe  can with difficulty be described in

words; but its ingenuity may be  inferred from a brief statement of the defects which it was invented  to

remedy, and which it successfully overcame.  When the mandrill of a  lathe, having a metal plate fixed to it,

turns round with a uniform  motion, and the slide rest which carries the cutter is moving from  the

circumference of the work to the centre, it will be obvious that  the quantity of metal passing over the edge of

the cutter at each  revolution, and therefore at equal intervals of time, is continually  diminishing, in exact

proportion to the spiral line described by the  cutter on the face of the work.  But in turning metal plates it is

found very in expedient to increase the speed of the work beyond a  certain quantity; for when this happens,

and the tool passes the work  at too great a velocity, it heats, softens, and is ground away, the  edge of the

cutter becomes dull, and the surface of the plate is  indented and burnished, instead of being turned.  Hence

loss of time  on the part of the workman, and diminished work on the part of the  tool, results which,

considering the wages of the one and the capital  expended on the construction of the other, are of no small

importance; for the prime objects of all improvement of tools are,  economy of time and economy of

capitalto minimize labour and cost,  and maximize result. 

The defect to which we have referred was almost the only remaining  imperfection in the lathe, and Mr.

Clement overcame it by making the  machine selfregulating; so that, whatever might be the situation of  the

cutter, equal quantities of metal should pass over it in equal  times,the speed at the centre not exceeding

that suited to the work  at the circumference,while the workman was enabled to convert the  varying rate of

the mandrill into a uniform one whenever he chose.  Thus the expedients of wheels, riggers, and drums, of

different  diameters, by which it had been endeavoured to alter the speed of the  lathemandrill, according to

the hardness of the metal and the  diameter of the thing to be turned, were effectually disposed of.  These,

though answering very well where cylinders of equal diameter  had to be bored, and a uniform motion was all

that was required, were  found very inefficient where a Plane surface had to be turned; and it  was in such

cases that Mr. Clement's lathe was found so valuable.  By  its means surfaces of unrivalled correctness were

produced, and the  slidelathe, so improved, became recognised and adopted as the most  accurate and

extensively applicable of all machinetools. 

The year after Mr. Clement brought out his improved turninglathe,  he  added to it his selfadjusting double

driving centrechuck, for  which  the Society of Arts awarded him their silver medal in 1828.  In  introducing

this invention to the notice of the Society, Mr. Clement  said, "Although I have been in the habit of turning

and making  turninglathes and other machinery for upwards of thirtyfive years,  and have examined the best

turninglathes in the principal  manufactories throughout Great Britain, I find it universally  regretted by all

practical men that they cannot turn anything  perfectly true between the centres of the lathe."  It was found by

experience, that there was a degree of eccentricity, and consequently  of imperfection, in the figure of any

long cylinder turned while  suspended between the centres of the lathe, and made to revolve by  the action of a

single driver.  Under such circumstances the pressure  of the tool tended to force the work out of the right line

and to  distribute the strain between the driver and the adjacent centre, so  that one end of the cylinder became

eccentric with respect to the  other.  By Mr. Clement's invention of the twoarmed driver, which was

selfadjusting, the strain was taken from the centre and divided  between the two arms, which being


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equidistant from the centre,  effectually corrected all eccentricity in the work.  This invention  was found of

great importance in ensuring the true turning of large  machinery, which before had been found a matter of

considerable  difficulty. 

In the same year (1828) Mr. Clement began the making of fluted taps  and dies, and he established a

mechanical practice with reference to  the pitch of the screw, which proved of the greatest importance in  the

economics of manufacture.  Before his time, each mechanical  engineer adopted a thread of his own; so that

when a piece of work  came under repair, the screwhob had usually to be drilled out, and a  new thread was

introduced according to the usage which prevailed in  the shop in which the work was executed.  Mr. Clement

saw a great  waste of labour in this practice, and he promulgated the idea that  every screw of a particular

length ought to be furnished with its  appointed number of threads of a settled pitch.  Taking the inch as  the

basis of his calculations, he determined the number of threads in  each case; and the practice thus initiated by

him, recommended as it  was by convenience and economy, was very shortly adopted throughout  the trade.  It

may be mentioned that one of Clement's ablest  journeymen, Mr. Whitworth, has, since his time, been mainly

instrumental in establishing the settled practice; and Whitworth's  thread (initiated by Clement) has become

recognised throughout the  mechanical world.  To carry out his idea, Clement invented his  screwengine lathe,

with gearing, mandrill, and slidingtable  wheelwork, by means of which he first cut the inside screwtools

from the lefthanded hobsthe reverse mode having before been  adopted,while in shaping machines he

was the first to use the  revolving cutter attached to the slide rest.  Then, in 1828, he fluted  the taps for the first

time with a revolving cutter,other makers  having up to that time only notched them.  Among his other

inventions  in screws may be mentioned his headless tap, which, according to Mr.  Nasmyth, is so valuable an

invention, that, "if he had done nothing  else, it ought to immortalize him among mechanics.  It passed right

through the hole to be tapped, and was thus enabled to do the duty of  three ordinary screws."  By these

improvements much greater precision  was secured in the manufacture of tools and machinery, accompanied

by  a greatly reduced cost of production; the results of which are felt  to this day. 

Another of Mr. Clement's ingenious inventions was his Planing  Machine, by means of which metal plates of

large dimensions were  planed with perfect truth and finished with beautiful accuracy.  There  is perhaps

scarcely a machine about which there has been more  controversy than this; and we do not pretend to be able

to determine  the respective merits of the many able mechanics who have had a hand  in its invention.  It is

exceedingly probable that others besides  Clement worked out the problem in their own way, by independent

methods; and this is confirmed by the circumstance that though the  results achieved by the respective

inventors were the same, the  methods employed by them were in many respects different.  As regards

Clement, we find that previous to the year 1820 he had a machine in  regular use for planing the triangular

bars of lathes and the sides  of weavinglooms.  This instrument was found so useful and so  economical in its

working, that Clement proceeded to elaborate a  planing machine of a more complete kind, which he finished

and set to  work in the year 1825.  He prepared no model of it, but made it direct  from the working drawings;

and it was so nicely constructed, that  when put together it went without a hitch, and has continued steadily

working for more than thirty years down to the present day. 

Clement took out no patent for his invention, relying for  protection  mainly on his own and his workmen's

skill in using it.  We  therefore  find no specification of his machine at the Patent Office,  as in the  case of most

other capital inventions; but a very complete  account of  it is to be found in the Transactions of the Society of

Arts for  1832, as described by Mr. Varley.  The practical value of the  Planing  Machine induced the Society to

apply to Mr. Clement for  liberty to  publish a full description of it; and Mr. Varley's paper  was the  result.* 

[footnote...

Transactions of the Society for the Encouragement of Arts, vol. xlix.

p.157.

...] 


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It may be briefly stated that this engineer's plane differs greatly  from the carpenter's plane, the cutter of which

is only allowed to  project so far as to admit of a thin shaving to be sliced off,the  plane working flat in

proportion to the width of the tool, and its  length and straightness preventing the cutter from descending into

any hollows in the wood.  The engineer's plane more resembles the  turninglathe, of which indeed it is but a

modification, working up  on the same principle, on flat surfaces.  The tools or cutters in  Clement's machine

were similar to those used in the lathe, varying in  like manner, but performing their work in right lines,the

tool  being stationary and the work moving under it, the tool only  travelling when making lateral cuts.  To save

time two cutters were  mounted, one to cut the work while going, the other while returning,  both being so

arranged and held as to be presented to the work in the  firmest manner, and with the least possible friction.

The bed of the  machine, on which the work was laid, passed under the cutters on  perfectly true rollers or

wheels, lodged and held in their bearings  as accurately as the best mandrill could be, and having setscrews

acting against their ends totally preventing all endmotion.  The  machine was bedded on a massive and solid

foundation of masonry in  heavy blocks, the support at all points being so complete as  effectually to destroy

all tendency to vibration, with the object of  securing full, round, and quiet cuts.  The rollers on which the

planingmachine travelled were so true, that Clement himself used to  say of them, "If you were to put but a

paper shaving under one of the  rollers, it would at once stop all the rest."  Nor was this any  exaggerationthe

entire mechanism, notwithstanding its great size,  being as true and accurate as that of a watch. 

By an ingenious adaptation of the apparatus, which will also be  found  described in the Society of Arts paper,

the planing machine  might be  fitted with a lathebed, either to hold two centres, or a  head with a  suitable

mandrill.  When so fitted, the machine was  enabled to do the  work of a turninglathe, though in a different

way,  cutting cylinders  or cones in their longitudinal direction perfectly  straight, as well  as solids or prisms of

any angle, either by the  longitudinal or  lateral motion of the cutter; whilst by making the  work revolve, it

might be turned as in any other lathe.  This  ingenious machine, as  contrived by Mr. Clement, therefore

represented  a complete union of  the turninglathe with the planing machine and  dividing engine, by  which

turning of the most complicated kind might  readily be executed.  For ten years after it was set in motion,

Clement's was the only  machine of the sort available for planing large  work; and being  consequently very

much in request, it was often kept  going night and  day,the earnings by the planing machine alone during

that time  forming the principal income of its inventor.  As it took in  a piece  of work six feet square, and as his

charge for planing was  threehalfpence the square inch, or eighteen shillings the square  foot, he could thus

earn by his machine alone some ten pounds for  every day's work of twelve hours.  We may add that since

planing  machines in various forms have become common in mechanical workshops,  the cost of planing does

not amount to more than threehalfpence the  square foot. 

The excellence of Mr. Clement's tools, and his wellknown skill in  designing and executing work requiring

unusual accuracy and finish,  led to his being employed by Mr. Babbage to make his celebrated  Calculating or

Difference Engine.  The contrivance of a machine that  should work out complicated sums in arithmetic with

perfect  precision, was, as may readily be imagined, one of the most difficult  feats of the mechanical intellect.

To do this was in an especial  sense to stamp matter with the impress of mind, and render it  subservient to the

highest thinking faculty.  Attempts had been made  at an early period to perform arithmetical calculations by

mechanical  aids more rapidly and precisely than it was possible to do by the  operations of the individual

mind.  The preparation of arithmetical  tables of high numbers involved a vast deal of labour, and even with

the greatest care errors were unavoidable and numerous.  Thus in a  multipltcationtable prepared by a man so

eminent as Dr. Hutton for  the Board of Longitude, no fewer than forty errors were discovered in  a single page

taken at random.  In the tables of the Nautical Almanac,  where the greatest possible precision was desirable

and necessary,  more than five hundred errors were detected by one person; and the  Tables of the Board of

Longitude were found equally incorrect.  But  such errors were impossible to be avoided so long as the

ordinary  modes of calculating, transcribing, and printing continued in use. 

The earliest and simplest form of calculating apparatus was that  employed by the schoolboys of ancient

Greece, called the Abacus;  consisting of a smooth board with a narrow rim, on which they were  taught to


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compute by means of progressive rows of pebbles, bits of  bone or ivory, or pieces of silver coin, used as

counters.  The same  board, strewn over with sand, was used for teaching the rudiments of  writing and the

principles of geometry.  The Romans subsequently  adopted the Abacus, dividing it by means of perpendicular

lines or  bars, and from the designation of calculus which they gave to each  pebble or counter employed on

the board, we have derived our English  word to calculate.  The same instrument continued to be employed

during the middle ages, and the table used by the English Court of  Exchequer was but a modified form of the

Greek Abacus, the chequered  lines across it giving the designation to the Court, which still  survives.  Tallies,

from the French word tailler to cut, were another  of the mechanical methods employed to record

computations, though in  a very rude way.  Step by step improvements were made; the most  important being

that invented by Napier of Merchiston, the inventor  of logarithms, commonly called Napier's bones,

consisting of a number  of rods divided into ten equal squares and numbered, so that the  whole when placed

together formed the common multiplication table.  By  these means various operations in multiplication and

division were  performed.  Sir Samuel Morland, Gunter, and Lamb introduced other  contrivances, applicable to

trigonometry; Gunter's scale being still  in common use.  The calculating machines of Gersten and Pascal were

of  a different kind, working out arithmetical calculations by means of  trains of wheels and other

arrangements; and that contrived by Lord  Stanhope for the purpose of verifying his calculations with respect

to the National Debt was of like character.  But none of these will  bear for a moment to be compared with the

machine designed by Mr.  Babbage for performing arithmetical calculations and mathematical  analyses, as

well as for recording the calculations when made,  thereby getting rid entirely of individual error in the

operations of  calculation, transcription, and printing. 

The French government, in their desire to promote the extension of  the decimal system, had ordered the

construction of logarithmical  tables of vast extent; but the great labour and expense involved in  the

undertaking prevented the design from being carried out.  It was  reserved for Mr. Babbage to develope the

idea by means of a machine  which he called the Difference Engine.  This machine is of so  complicated a

character that it would be impossible for us to give  any intelligible description of it in words .  Although Dr.

Lardner  was unrivalled in the art of describing mechanism, he occupied  twentyfive pages of the 'Edinburgh

Review' (vol.59) in endeavouring  to describe its action, and there were several features in it which  he gave up

as hopeless.  Some parts of the apparatus and modes of  action are indeed extraordinary and perhaps none

more so than that  for ensuring accuracy in the calculated results,the machine  actually correcting itself, and

rubbing itself back into accuracy,  when the disposition to err occurs, by the friction of the adjacent

machinery!  When an error is made, the wheels become locked and refuse  to proceed; thus the machine must

go rightly or not at all,an  arrangement as nearly resembling volition as anything that brass and  steel are

likely to accomplish. 

This intricate subject was taken up by Mr. Babbage in 1821, when he  undertook to superintend for the British

government the construction  of a machine for calculating and printing mathematical and  astronomical tables.

The model first constructed to illustrate the  nature of his invention produced figures at the rate of 44 a

minute.  In 1823 the Royal Society was requested to report upon the invention,  and after full inquiry the

committee recommended it as one highly  deserving of public encouragement.  A sum of 1500L. was then

placed at  Mr. Babbage's disposal by the Lords of the Treasury for the purpose  of enabling him to perfect his

invention.  It was at this time that he  engaged Mr. Clement as draughtsman and mechanic to embody his ideas

in a working machine.  Numerous tools were expressly contrived by the  latter for executing the several parts,

and workmen were specially  educated for the purpose of using them.  Some idea of the elaborate  character of

the drawings may be formed from the fact that those  required for the calculating machinery alonenot to

mention the  printing machinery, which was almost equally elaboratecovered not  less than four hundred

square feet of surface!  The cost of executing  the calculating machine was of course very great, and the

progress of  the work was necessarily slow.  The consequence was that the  government first became impatient,

and then began to grumble at the  expense.  At the end of seven years the engineer's bills alone were  found to

amount to nearly 7200L., and Mr. Babbage's costs out of  pocket to 7000L. more.  In order to make more

satisfactory progress,  it was determined to remove the works to the neighbourhood of Mr.  Babbage's own


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residence; but as Clement's claims for conducting the  operations in the new premises were thought exorbitant,

and as he  himself considered that the work did not yield him the average profit  of ordinary employment in his

own trade, he eventually withdrew from  the enterprise, taking with him the tools which he had constructed

for executing the machine.  The government also shortly after withdrew  from it, and from that time the

scheme was suspended, the Calculating  Engine remaining a beautiful but unfinished fragment of a great

work.  Though originally intended to go as far as twenty figures, it was  only completed to the extent of being

capable of calculating to the  depth of five figures, and two orders of differences; and only a  small part of the

proposed printing machinery was ever made.  The  engine was placed in the museum of King's College in

1843, enclosed  in a glass case, until the year 1862, when it was removed for a time  to the Great Exhibition,

where it formed perhaps the most remarkable  and beautifully executed piece of mechanism the combined

result of  intellectual and mechanical contrivancein the entire collection.* 

[footnote...

A complete account of the calculating machine, as well as of an

analytical engine afterwards contrived by Mr. Babbage, of still

greater power than the other, will be found in the Bibliotheque

Universelle de Geneve, of which a translation into English, with

copious original notes, by the late Lady Lovelace, daughter of Lord

Byron, was published in the 3rd vol. of Taylor's Scientific Memoirs

(London, 1843).  A history of the machine, and of the circumstances

connected with its construction, will also be found in Weld's History

of the Royal Society, vol. ii. 369391.  It remains to be added, that

the perusal by Messrs. Scheutz of Stockholm of Dr. Lardner's account

of Mr. Babbage's engine in the Edinburgh Review, led those clever

mechanics to enter upon the scheme of constructing and completing it,

and the result is, that their machine not only calculates the tables,

but prints the results.  It took them nearly twenty years to perfect

it, but when completed the machine seemed to be almost capable of

thinking.  The original was exhibited at the Paris Exhibition of 1855.

A copy of it has since been secured by the English government at a

cost of 1200L., and it is now busily employed at Somerset House in

working out annuity and other tables for the RegistrarGeneral.  The

copy was constructed, with several admirable improvements, by the

Messrs. Donkin, the wellknown mechanical engineers, after the

working drawings of the Messrs. Scheutz.

...] 

Clement was on various other occasions invited to undertake work  requiring extra skill, which other

mechanics were unwilling or unable  to execute.  He was thus always full of employment, never being under

the necessity of canvassing for customers.  He was almost constantly  in his workshop, in which he took great

pride.  His dwelling was over  the office in the yard, and it was with difficulty he could be  induced to leave the

premises.  On one occasion Mr. Brunel of the  Great Western Railway called upon him to ask if he could

supply him  with a superior steamwhistle for his locomotives, the whistles which  they were using giving

forth very little sound.  Clement examined the  specimen brought by Brunel, and pronounced it to be "mere

tallowchandler's work."  He undertook to supply a proper article, and  after his usual fashion he proceeded to

contrive a machine or tool  for the express purpose of making steamwhistles.  They were made and  supplied,

and when mounted on the locomotive the effect was indeed  "screaming."  They were heard miles off, and

Brunel, delighted,  ordered a hundred.  But when the bill came in, it was found that the  charge made for them

was very highas much as 40L. the set.  The  company demurred at the price,Brunel declaring it to be six

times  more than the price they had before been paying.  "That may be;"  rejoined Clement, "but mine are more

than six times better.  You  ordered a firstrate article, and you must be content to pay for it."  The matter was

referred to an arbitrator, who awarded the full sum  claimed.  Mr. Weld mentions a similar case of an order

which Clement  received from America to make a large screw of given dimensions "in  the best possible

manner," and he accordingly proceeded to make one  with the greatest mathematical accuracy.  But his bill

amounted to  some hundreds of pounds, which completely staggered the American, who  did not calculate on


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having to pay more than 20L. at the utmost for  the screw.  The matter was, however, referred to arbitrators,

who gave  their decision, as in the former case, in favour of the mechanic.* 

[footnote...

History of the Royal Society, ii. 374.

...] 

One of the last works which Clement executed as a matter of  pleasure,  was the building of an organ for his

own use.  It will be  remembered  that when working as a slater at Great Ashby, he had made  flutes and

clarinets, and now in his old age he determined to try his  skill at  making an organin his opinion the king of

musical  instruments.  The  building of it became his hobby, and his greatest  delight was in  superintending its

progress.  It cost him about two  thousand pounds in  labour alone, but he lived to finish it, and we  have been

informed  that it was pronounced a very excellent instrument. 

Clement was a heavybrowed man, without any polish of manner or  speech; for to the last he continued to

use his strong Westmoreland  dialect.  He was not educated in a literary sense; for he read but  little, and could

write with difficulty.  He was eminently a mechanic,  and had achieved his exquisite skill by observation,

experience, and  reflection.  His head was a complete repertory of inventions, on which  he was constantly

drawing for the improvement of mechanical practice.  Though he had never more than thirty workmen in his

factory, they  were all of the first class; and the example which Clement set before  them of extreme

carefulness and accuracy in execution rendered his  shop one of the best schools of its time for the training of

thoroughly accomplished mechanics.  Mr. Clement died in 1844, in his  sixtyfifth year; after which his works

were carried on by Mr.  Wilkinson, one of his nephews; and his planing machine still  continues in useful

work. 

CHAPTER XIV. FOX OF DERBY  MURRAY OF LEEDS  ROBERTS AND

WHITWORTH OF MANCHESTER.

"Founders and senators of states and cities, lawgivers, extirpers of

tyrants, fathers of the people, and other eminent persons in civil

government, were honoured but with titles of Worthies or demigods;

whereas, such as were inventors and authors of new arts, endowments,

and commodities towards man's life, were ever consecrated amongst the

gods themselves."BACON, Advancement of Learning.

While such were the advances made in the arts of toolmaking and  engineconstruction through the labours

of Bramah, Maudslay, and  Clement, there were other mechanics of almost equal eminence who  flourished

about the same time and subsequently in several of the  northern manufacturing towns.  Among these may be

mentioned James Fox  of Derby; Matthew Murray and Peter Fairbairn of Leeds; Richard  Roberts, Joseph

Whitworth, James Nasmyth, and William Fairbairn of  Manchester; to all of whom the manufacturing industry

of Great  Britain stands in the highest degree indebted. 

James Fox, the founder of the Derby firm of mechanical engineers,  was  originally a butler in the service of

the Rev. Thomas Gisborne, of  Foxhall Lodge, Staffordshire.  Though a situation of this kind might  not seem

by any means favourable for the display of mechanical  ability, yet the butler's instinct for handicraft was so

strong that  it could not be repressed; and his master not only encouraged him in  the handling of tools in his

leisure hours, but had so genuine an  admiration of his skill as well as his excellent qualities of  character, that

he eventually furnished him with the means of  beginning business on his own account. 

The growth and extension of the cotton, silk, and lace trades, in  the  neighbourhood of Derby, furnished Fox

with sufficient  opportunities  for the exercise of his mechanical skill; and he soon  found ample  scope for its

employment.  His lace machinery became  celebrated, and  he supplied it largely to the neighbouring town of


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Nottingham; he  also obtained considerable employment from the great  firms of  Arkwright and Strutt the

founders of the modem cotton  manufacture.  Mr. Fox also became celebrated for his lathes, which were  of

excellent quality, still maintaining their high reputation; and  besides making largely for the supply of the

home demand, he exported  much machinery abroad, to France, Russia, and the Mauritius. 

The present Messrs. Fox of Derby, who continue to carry on the  business of the firm, claim for their

grandfather, its founder, that  he made the first planing machine in 1814,* 

[footnote...

Engineer, Oct. 10th, 1862.

...] 

and they add that the original article continued in use until quite  recently.  We have been furnished by Samuel

Hall, formerly a workman  at the Messrs. Fox's, with the following description of the  machine:   " It was

essentially the same in principle as the planing  machine  now in general use, although differing in detail.  It

had a  selfacting ratchet motion for moving the slides of a compound slide  rest, and a selfacting reversing

tackle, consisting of three bevel  wheels, one a stud, one loose on the driving shaft, and another on a  socket,

with a pinion on the opposite end of the driving shaft  running on the socket.  The other end was the place for

the driving  pulley.  A clutch box was placed between the two opposite wheels,  which was made to slide on a

feather, so that by means of another  shaft containing levers and a tumbling ball, the box on reversing was

carried from one bevel wheel to the opposite one."  The same James Fox  is also said at a very early period to

have invented a screwcutting  machine, an engine for accurately dividing and cutting the teeth of  wheels, and

a selfacting lathe.  But the evidence as to the dates at  which these several inventions are said to have been

made is so  conflicting that it is impossible to decide with whom the merit of  making them really rests.  The

same idea is found floating at the same  time in many minds, the like necessity pressing upon all, and the

process of invention takes place in like manner:  hence the  contemporaneousness of so many inventions, and

the disputes that  arise respecting them, as described in a previous chapter. 

There are still other claimants for the merit of having invented  the  planing machine; among whom may be

mentioned more particularly  Matthew Murray of Leeds, and Richard Roberts of Manchester.  We are

informed by Mr. March, the present mayor of Leeds, head of the  celebrated toolmanufacturing firm of that

town, that when he first  went to work at Matthew Murray's, in 1814, a planing machine of his  invention was

used to plane the circular part or back of the D valve,  which he had by that time introduced in the

steamengine.  Mr. March  says, "I recollect it very distinctly, and even the sort of framing  on which it stood.

The machine was not patented, and like many  inventions in those days, it was kept as much a secret as

possible,  being locked up in a small room by itself, to which the ordinary  workmen could not obtain access.

The year in which I remember it  being in use was, so far as I am aware, long before any  planingmachine of

a similar kind had been invented." 

Matthew Murray was born at StocktononTees in the year 1763.  His  parents were of the working class, and

Matthew, like the other  members of the family, was brought up with the ordinary career of  labour before him.

When of due age his father apprenticed him to the  trade of a blacksmith, in which he very soon acquired

considerable  expertness.  He married before his term had expired; after which,  trade being slack at Stockton,

he found it necessary to look for work  elsewhere.  Leaving his wife behind him, he set out for Leeds with his

bundle on his back, and after a long journey on foot, he reached that  town with not enough money left in his

pocket to pay for a bed at the  Bay Horse inn, where he put up.  But telling the landlord that he  expected work

at Marshall's, and seeming to be a respectable young  man, the landlord trusted him; and he was so fortunate

as to obtain  the job which he sought at Mr. Marshall's, who was then beginning the  manufacture of flax, for

which the firm has since become so famous. 

Mr. Marshall was at that time engaged in improving the method of  manufacture,* 


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[footnote...

We are informed in Mr. Longstaffe's Annals and Characteristics of

Darlington, that the spinning of flax by machinery was first begun by

one John Kendrew, an ingenious selftaught mechanic of that town, who

invented a machine for the purpose, for which he took out a patent in

1787.  Mr. Marshall went over from Leeds to see his machine, and

agreed to give him so much per spindle for the right to use it.  But

ceasing to pay the patent right, Kendrew commenced an action against

him for a sum of nine hundred pounds alleged to be due under the

agreement.  The claim was disputed, and Kendrew lost his action; and

it is added in Longstaffe's Annals, that even had he succeeded, it

would have been of no use; for Mr. Marshall declared that he had not

then the money wherewith to pay him.  It is possible that Matthew

Murray may have obtained some experience of flaxmachinery in working

for Kendrew, which afterwards proved of use to him in Mr. Marshall's

establishment.

...] 

and the young blacksmith was so fortunate or rather so dexterous as  to be able to suggest several

improvements in the machinery which  secured the approval of his employer, who made him a present of

20L.,  and very shortly promoted him to be the first mechanic in the  workshop.  On this stroke of good fortune

Murray took a house at the  neighbouring village of Beeston, sent to Stockton for his wife, who  speedily

joined him, and he now felt himself fairly started in the  world.  He remained with Mr. Marshall for about

twelve years, during  which he introduced numerous improvements in the machinery for  spinning flax, and

obtained the reputation of being a firstrate  mechanic.  This induced Mr. James Fenton and Mr. David Wood

to offer  to join him in the establishment of an engineering and machinemaking  factory at Leeds; which he

agreed to, and operations were commenced  at Holbeck in the year 1795. 

As Mr. Murray had obtained considerable practical knowledge of the  steamengine while working at Mr.

Marshall's, he took principal  charge of the enginebuilding department, while his partner Wood  directed the

machinemaking.  In the branch of enginebuilding Mr.  Murray very shortly established a high reputation,

treading close  upon the heels of Boulton and Wattso close, indeed, that that firm  became very jealous of

him, and purchased a large piece of ground  close to his works with the object of preventing their extension.* 

[footnote...

The purchase of this large piece of ground, known as Camp Field, had

the effect of "plugging up" Matthew Murray for a time; and it

remained disused, except for the deposit of dead dogs and other

rubbish, for more than half a century.  It has only been enclosed

during the present year, and now forms part of the works of Messrs.

Smith, Beacock, and Tannet, the eminent toolmakers.

...] 

His additions to the steamengine were of great practical value, one  of which, the selfacting apparatus

attached to the boiler for the  purpose of regulating the intensity of fire under it, and  consequently the

production of steam, is still in general use.  This  was invented by him as early as 1799.  He also subsequently

invented  the D slide valve, or at least greatly improved it, while he added to  the power of the airpump, and

gave a new arrangement to the other  parts, with a view to the simplification of the powers of the engine.  To

make the D valve work efficiently, it was found necessary to form  two perfectly plane surfaces, to produce

which he invented his  planing machine.  He was also the first to adopt the practice of  placing the piston in a

horizontal position in the common condensing  engine.  Among his other modifications in the steamengine,

was his  improvement of the locomotive as invented by Trevithick; and it ought  to be remembered to his

honour that he made the first locomotive that  regularly worked upon any railway. 

This was the engine erected by him for Blenkinsop, to work the  Middleton colliery railway near Leeds, on

which it began to run in  1812, and continued in regular use for many years.  In this engine he  introduced the


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double cylinderTrevithick's engine being provided  with only one cylinder, the defects of which were

supplemented by the  addition of a flywheel to carry the crank over the dead points. 

But Matthew Murray's most important inventions, considered in their  effects on manufacturing industry, were

those connected with the  machinery for heckling and spinning flax, which he very greatly  improved.  His

heckling machine obtained for him the prize of the gold  medal of the Society of Arts; and this as well as his

machine for wet  flaxspinning by means of sponge weights proved of the greatest  practical value.  At the time

when these inventions were made the flax  trade was on the point of expiring, the spinners being unable to

produce yarn to a profit; and their almost immediate effect was to  reduce the cost of production, to improve

immensely the quality of  the manufacture, and to establish the British linen trade on a solid  foundation.  The

production of flaxmachinery became an important  branch of manufacture at Leeds, large quantities being

made for use  at home as well as for exportation, giving employment to an  increasing number of highly skilled

mechanics.* 

[footnote...

Among more recent improvers of flaxmachinery, the late Sir Peter

Fairbairn is entitled to high merit:  the work turned out by him being

of firstrate excellence, embodying numerous inventions and

improvements of great value and importance.

...] 

Mr. Murray's faculty for organising work, perfected by experience,  enabled him also to introduce many

valuable improvements in the  mechanics of manufacturing.  His preeminent skill in millgearing  became

generally acknowledged, and the effects of his labours are  felt to this day in the extensive and still thriving

branches of  industry which his ingenuity and ability mainly contributed to  establish.  All the machine tools

used in his establishment were  designed by himself, and he was most careful in the personal  superintendence

of all the details of their construction.  Mr. Murray  died at Leeds in 1826, in his sixtythird year. 

We have not yet exhausted the list of claimants to the invention of  the Planing Machine, for we find still

another in the person of  Richard Roberts of Manchester, one of the most prolific of modem  inventors.  Mr.

Roberts has indeed achieved so many undisputed  inventions, that he can readily afford to divide the honour in

this  case with others.  He has contrived things so various as the  selfacting mule and the best electromagnet,

wet gasmeters and dry  planing machines, iron billardtables and turretclocks, the  centrifugal railway and

the drill slottingmachine, an apparatus for  making cigars and machinery for the propulsion and equipment of

steamships; so that he may almost be regarded as the Admirable  Crichton of modem mechanics. 

Richard Roberts was born in 1789, at Carreghova in the parish of  Llanymynech.  His father was by trade a

shoemaker, to which he  occasionally added the occupation of tollkeeper.  The house in which  Richard was

born stood upon the border line which then divided the  counties of Salop and Montgomery; the front door

opening in the one  county, and the back door in the other.  Richard, when a boy, received  next to no

education, and as soon as he was of fitting age was put to  common labouring work.  For some time he worked

in a quarry near his  father's dwelling; but being of an ingenious turn, he occupied his  leisure in making

various articles of mechanism, partly for amusement  and partly for profit.  One of his first achievements,

while working  as a quarryman, was a spinningwheel, of which he was very proud, for  it was considered "a

good job."  Thus he gradually acquired dexterity  in handling tools, and he shortly came to entertain the

ambition of  becoming a mechanic. 

There were several ironworks in the neighbour hood, and thither he  went in search of employment.  He

succeeded in finding work as a  patternmaker at Bradley, near Bilston; under John Wilkinson, the  famous

ironmastera man of great enterprise as well as mechanical  skill; for he was the first man, as already stated,

that Watt could  find capable of boring a cylinder with any approach to truth, for the  purposes of his

steamengines.  After acquiring some practical  knowledge of the art of working in wood as well as iron,


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Roberts  proceeded to Birmingham, where he passed through different shops,  gaining further experience in

mechanical practice.  He tried his hand  at many kinds of work, and acquired considerable dexterity in each.

He was regarded as a sort of jackofalltrades; for he was a good  turner, a tolerable wheelwright, and

could repair millwork at a  pinch. 

He next moved northward to the Horsley ironworks, Tipton, where he  was working as a patternmaker when

he had the misfortune to be drawn  in his own county for the militia.  He immediately left his work and  made

his way homeward to Llanymynech, determined not to be a soldier  or even a militiaman.  But home was not

the place for him to rest in,  and after bidding a hasty adieu to his father, he crossed the country  northward on

foot and reached Liverpool, in the hope of finding work  there.  Failing in that, he set out for Manchester and

reached it at  dusk, very weary and very miry in consequence of the road being in  such a wretched state of

mud and ruts.  He relates that, not knowing a  person in the town, he went up to an applestall ostensibly to

buy a  pennyworth of apples, but really to ask the stallkeeper if he knew  of any person in want of a hand.

Was there any turner in the  neighbourhood? Yes, round the corner.  Thither he went at once, found  the

woodturner in, and was promised a job on the following morning.  He remained with the turner for only a

short time, after which he  found a job in Salford at lathe and toolmaking.  But hearing that the  militia

warrantofficers were still searching for him, he became  uneasy and determined to take refuge in London. 

He trudged all the way on foot to that great hidingplace, and  first  tried Holtzapffel's, the famous

toolmaker's, but failing in his  application he next went to Maudslay's and succeeded in getting  employment.

He worked there for some time, acquiring much valuable  practical knowledge in the use of tools, cultivating

his skill by  contact with firstclass workmen, and benefiting by the spirit of  active contrivance which

pervaded the Maudslay shops.  His manual  dexterity greatly increased, and his inventive ingenuity fully

stimulated, he determined on making his way back to Manchester,  which, even more than London itself, at

that time presented abundant  openings for men of mechanical skill.  Hence we find so many of the  best

mechanics trained at Maudslay's and Clement'sNasmyth, Lewis,  Muir, Roberts, Whitworth, and

othersshortly rising into distinction  there as leading mechanicians and toolmakers. 

The mere enumeration of the various results of Mr. Roberts's  inventive skill during the period of his

settlement at Manchester as  a mechanical engineer, would occupy more space than we can well  spare.  But we

may briefly mention a few of the more important.  In  1816, while carrying on business on his own account in

Deansgate, he  invented his improved sector for correctly sizing wheels in blank  previously to their being cut,

which is still extensively used.  In  the same year he invented his improved screwlathe; and in the  following

year, at the request of the boroughreeve and constables of  Manchester, he contrived an oscillating and

rotating wet gas meter of  a new kind, which enabled them to sell gas by measure.  This was the  first meter in

which a water lute was applied to prevent the escape  of gas by the index shaft, the want of which, as well as

its great  complexity, had prevented the only other gas meter then in existence  from working satisfactorily.

The water lute was immediately adopted  by the patentee of that meter.  The planing machine, though claimed,

as we have seen, by many inventors, was constructed by Mr. Roberts  after an original plan of his own in

1817, and became the tool most  generally employed in mechanical workshopsacting by means of a  chain

and rackthough it has since been superseded to some extent by  the planing machine of Whitworth, which

works both ways upon an  endless screw.  Improvements followed in the slidelathe (giving a  large range of

speed with increased diameters for the same size of  headstocks, in the wheelcutting engine, in the

scalebeam (by  which,  with a load of 2 oz.  on each end, the fifteenhundredth part  of a  grain could be

indicated), in the broachingmachine, the  slottingmachine, and other engines. 

But the inventions by which his fame became most extensively known  arose out of circumstances connected

with the cotton manufactures of  Manchester and the neighbourhood.  The great improvements which he

introduced in the machine for making weavers' reeds, led to the  formation of the firm of Sharp, Roberts, and

Co., of which Mr.  Roberts was the acting mechanical partner for many years.  Not less  important were his

improvements in powerlooms for weaving fustians,  which were extensively adopted.  But by far the most


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famous of his  inventions was unquestionably his Selfacting Mule, one of the most  elaborate and beautiful

pieces of machinery ever contrived.  Before  its invention, the working of the entire machinery of the

cottonmill, as well as the employment of the piecers, cleaners, and  other classes of operatives, depended

upon the spinners, who, though  receiving the highest rates of pay, were by much the most given to  strikes;

and they were frequently accustomed to turn out in times  when trade was brisk, thereby bringing the whole

operations of the  manufactories to a standstill, and throwing all the other operatives  out of employment.  A

longcontinued strike of this sort took place in  1824, when the idea occurred to the masters that it might be

possible  to make the spinningmules run out and in at the proper speed by  means of selfacting machinery,

and thus render them in some measure  independent of the more refractory class of their workmen.  It seemed,

however, to be so very difficult a problem, that they were by no  means sanguine of success in its solution.

Some time passed before  they could find any mechanic willing so much as to consider the  subject.  Mr.

Ashton of Staleybridge made every effort with this  object, but the answer he got was uniformly the same.

The thing was  declared to be impracticable and impossible.  Mr. Ashton, accompanied  by two other leading

spinners, called on Sharp, Roberts, and Co., to  seek an interview with Mr. Roberts.  They introduced the

subject to  him, but he would scarcely listen to their explanations, cutting them  short with the remark that he

knew nothing whatever about  cottonspinning.  They insisted, nevertheless, on explaining to him  what they

required, but they went away without being able to obtain  from him any promise of assistance in bringing out

the required  machine. 

The strike continued, and the manufacturers again called upon Mr.  Roberts, but with no better result.  A third

time they called and  appealed to Mr. Sharp, the capitalist of the firm, who promised to  use his best

endeavours to induce his mechanical partner to take the  matter in hand.  But Mr. Roberts, notwithstanding his

reticence, had  been occupied in carefully pondering the subject since Mr. Ashton's  first interview with him.

The very difficulty of the problem to be  solved had tempted him boldly to grapple with it, though he would

not  hold out the slightest expectation to the cottonspinners of his  being able to help them in their emergency

until he saw his way  perfectly clear.  That time had now come; and when Mr. Sharp  introduced the subject, he

said he had turned the matter over and  thought he could construct the required selfacting machinery.  It was

arranged that he should proceed with it at once, and after a close  study of four months he brought out the

machine now so extensively  known as the selfacting mule.  The invention was patented in 1825,  and was

perfected by subsequent additions, which were also patented. 

Like so many other inventions, the idea of the selfacting mule was  not new.  Thus Mr. William Strutt of

Derby, the father of Lord Belper,  invented a machine of this sort at an early period; Mr. William  Belly, of the

New Lanark Mills, invented a second; and various other  projectors tried their skill in the same direction; but

none of these  inventions came into practical use.  In such cases it has become  generally admitted that the real

inventor is not the person who  suggests the idea of the invention, but he who first works it out  into a

practicable process, and so makes it of practical and  commercial value.  This was accomplished by Mr.

Roberts, who, working  out the idea after his own independent methods, succeeded in making  the first

selfacting mule that would really act as such; and he is  therefore fairly entitled to be regarded as its inventor. 

By means of this beautiful contrivance, spindlecarriages; bearing  hundreds of spindles, run themselves out

and in by means of automatic  machinery, at the proper speed, without a hand touching them; the  only labour

required being that of a few boys and girls to watch them  and mend the broken threads when the carriage

recedes from the roller  beam, and to stop it when the cop is completely formed, as is  indicated by the bell of

the counter attached to the working gear.  Mr. Baines describes the selfacting mule while at work as

"drawing  out, twisting, and winding up many thousand threads, with unfailing  precision and indefatigable

patience and strengtha scene as magical  to the eye which is not familiarized with it, as the effects have

been marvellous in augmenting the wealth and population of the  country."* 

[footnote...

EDWARD BAINES, Esq., M.P., History of the Cotton Manufacture, 212.


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...] 

Mr. Roberts's great success with the selfacting mule led to his  being often appealed to for help in the

mechanics of manufacturing.  In 1826, the year after his patent was taken out, he was sent for to  Mulhouse, in

Alsace, to design and arrange the machine establishment  of Andre Koechlin and Co.; and in that and the two

subsequent years  he fairly set the works agoing, instructing the workmen in the  manufacture of

spinningmachinery, and thus contributing largely to  the success of the French cotton manufacture.  In 1832

he patented his  invention of the Radial Arm for "winding on" in the selfacting mule,  now in general use; and

in future years he took out sundry patents  for roving, slubbing, spinning, and doubling cotton and other

fibrous  materials; and for weaving, beetling, and mangling fabrics of various  sorts. 

A considerable branch of business carried on by the firm of Sharp,  Roberts, and Co.  was the manufacture of

iron billiardtables, which  were constructed with almost perfect truth by means of Mr. Roberts's

planingmachine, and became a large article of export.  But a much  more important and remunerative

department was the manufacture of  locomotives, which was begun by the firm shortly after the opening of  the

Liverpool and Manchester Railway had marked this as one of the  chief branches of future mechanical

engineering.  Mr. Roberts adroitly  seized the opportunity presented by this new field of invention and

enterprise, and devoted himself for a time to the careful study of  the locomotive and its powers.  As early as

the year 1829 we find him  presenting to the Manchester Mechanics' Institute a machine  exhibiting the nature

of friction upon railroads, in solution of the  problem then under discussion in the scientific journals.  In the

following year he patented an arrangement for communicating power to  both drivingwheels of the

locomotive, at all times in the exact  proportions required when turning to the right or left,an  arrangement

which has since been adopted in many road locomotives and  agricultural engines.  In the same patent will be

found embodied his  invention of the steambrake, which was also a favourite idea of  George Stephenson,

since elaborated by Mr. MacConnell of the London  and NorthWestern Railway.  In 1834, Sharp, Roberts,

and Co.  began  the  manufacture of locomotives on a large scale; and the compactness  of  their engines, the

excellence of their workmanship, and the  numerous  original improvements introduced in them, speedily

secured  for the  engines of the Atlas firm a high reputation and a very large  demand.  Among Mr. Roberts's

improvements may be mentioned his method  of  manufacturing the crank axle, of welding the rim and tyres of

the  wheels, and his arrangement and form of the wroughtiron framing and  axleguards.  His system of

templets and gauges, by means of which  every part of an engine or tender corresponded with that of every

other engine or tender of the same class, was as great an improvement  as Maudslay's system of uniformity of

parts in other descriptions of  machinery. 

In connection with the subject of railways, we may allude in  passing  to Mr. Roberts's invention of the

Jacquard punching machinea  selfacting tool of great power, used for punching any required  number of

holes, of any pitch and to any pattern, with mathematical  accuracy, in bridge or boiler plates.  The origin of

this invention  was somewhat similar to that of the selfacting mule.  The contractors  for the Conway Tubular

Bridge while under construction, in 1848, were  greatly hampered by combinations amongst the workmen,

and they  despaired of being able to finish the girders within the time  specified in the contract.  The punching

of the iron plates by hand  was a tedious and expensive as well as an inaccurate process; and the  work was

proceeding so slowly that the contractors found it  absolutely necessary to adopt some new method of

punching if they  were to finish the work in time.  In their emergency they appealed to  Mr. Roberts, and

endeavoured to persuade him to take the matter up.  He at length consented to do so, and evolved the machine

in question  during his evening's leisurefor the most part while quietly sipping  his tea.  The machine was

produced, the contractors were enabled to  proceed with the punching of the plates independent of the

refractory  men, and the work was executed with a despatch, accuracy, and  excellence that would not

otherwise have been possible.  Only a few  years since Mr. Roberts added a useful companion to the Jacquard

punching machine, in his combined selfacting machine for shearing  iron and punching both webs of angle

or T iron simultaneously to any  required pitch; though this machine, like others which have proceeded  from

his fertile brain, is ahead even of this fastmanufacturing age,  and has not yet come into general use, but is


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certain to do so before  many years have elapsed. 

These inventions were surely enough for one man to have  accomplished;  but we have not yet done.  The mere

enumeration of his  other  inventions would occupy several pages.  We shall merely allude  to a  few of them.

One was his Turret Clock, for which he obtained the  medal at the Great Exhibition of 1851.  Another was his

Prize  ElectroMagnet of 1845.  When this subject was first mentioned to him,  he said he did not know

anything of the theory or practice of  electromagnetism, but he would try and find out.  The result of his

trying was that he won the prize for the most powerful  electromagnet:  one is placed in the museum at Peel

Park, Manchester,  and another with the Scottish Society of Arts, Edinburgh.  In 1846 he  perfected an

American invention for making cigars by machinery;  enabling a boy, working one of his cigarengines, to

make as many as  5000 in a day.  In 1852 he patented improvements in the construction,  propelling, and

equipment of steamships, which have, we believe, been  adopted to a certain extent by the Admiralty; and a

few years later,  in 1855, we find him presenting the Secretary of War with plans of  elongated rifle projectiles

to be used in smoothbore ordnance with a  view to utilize the oldpattern gun.  His head, like many inventors

of  the time, being full of the mechanics of war, he went so far as to  wait upon Louis Napoleon, and laid

before him a plan by which  Sebastopol was to be blown down.  In short, upon whatever subject he  turned his

mind, he left the impress of his inventive faculty.  If it  was imperfect, he improved it; if incapable of

improvement, and  impracticable, he invented something entirely new, superseding it  altogether.  But with all

his inventive genius, in the exercise of  which Mr. Roberts has so largely added to the productive power of the

country, we regret to say that he is not gifted with the commercial  faculty.  He has helped others in their

difficulties, but forgotten  himself.  Many have profited by his inventions, without even  acknowledging the

obligations which they owed to him.  They have used  his brains and copied his tools, and the "sucked orange"

is all but  forgotten.  There may have been a want of worldly wisdom on his part,  but it is lamentable to think

that one of the most prolific and  useful inventors of his time should in his old age be left to fight  with

poverty. 

Mr. Whitworth is another of the firstclass toolmakers of  Manchester  who has turned to excellent account

his training in the  workshops of  Maudslay and Clement.  He has carried fully out the  system of  uniformity in

Screw Threads which they initiated; and he has  still  further improved the mechanism of the planing machine,

enabling  it to  work both backwards and forwards by means of a screw and roller  motion.  His "Jim Crow

Machine," so called from its peculiar motion in  reversing itself and working both ways, is an extremely

beautiful  tool, adapted alike for horizontal, vertical, or angular motions.  The  minute accuracy of Mr.

Whitworth's machines is not the least of their  merits; and nothing will satisfy him short of perfect truth.  At

the  meeting of the Institute of Mechanical Engineers at Glasgow in 1856  he read a paper on the essential

importance of possessing a true  plane as a standard of reference in mechanical constructions, and he

described elaborately the true method of securing it,namely, by  scraping, instead of by the ordinary

process of grinding.  At the same  meeting he exhibited a machine of his invention by which he stated  that a

difference of the millionth part of an inch in length could at  once be detected.  He also there urged his

favourite idea of  uniformity, and proper gradations of size of parts, in all the  various branches of the

mechanical arts, as a chief means towards  economy of productiona principle, as he showed, capable of

very  extensive application.  To show the progress of tools and machinery in  his own time, Mr. Whitworth

cited the fact that thirty years since  the cost of labour for making a surface of castiron trueone of the  most

important operations in mechanicsby chipping and filing by the  hand, was 12s. a square foot; whereas it is

now done by the planing  machine at a cost for labour of less than a penny.  Then in machinery,  pieces of 74

reed printingcotton cloth of 29 yards each could not be  produced at less cost than 30s. 6d. per piece;

whereas the same  description is now sold for 3s. 9d.  Mr. Whitworth has been among the  most effective

workers in this field of improvement, his tools taking  the first place in point of speed, accuracy, and finish of

work, in  which respects they challenge competition with the world.  Mr.  Whitworth has of late years been

applying himself with his accustomed  ardour to the development of the powers of rifled guns and

projectiles,a branch of mechanical science in which he confessedly  holds a foremost place, and in

perfecting which he is still occupied. 


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CHAPTER XV. JAMES NASMYTH.

        "By Hammer and Hand

         All Arts doth stand."

                        Hammermen's Motto.

The founder Of the Scotch family of Naesmyth is said to have  derived  his name from the following

circumstance.  In the course of  the feuds  which raged for some time between the Scotch kings and their

powerful  subjects the Earls of Douglas, a rencontre took place one day  on the  outskirts of a Border village,

when the king's adherents were  worsted.  One of them took refuge in the village smithy, where,  hastily

disguising himself, and donning a spare leathern apron, he  pretended to be engaged in assisting the smith

with his work, when a  party of the Douglas followers rushed in.  They glanced at the  pretended workman at

the anvil, and observed him deliver a blow upon  it so unskilfully that the hammershaft broke in his hand.  On

this  one of the Douglas men rushed at him, calling out, "Ye're nae smyth!"  The assailed man seized his

sword, which lay conveniently at hand,  and defended himself so vigorously that he shortly killed his

assailant, while the smith brained another with his hammer; and, a  party of the king's men having come to

their help, the rest were  speedily overpowered.  The royal forces then rallied, and their  temporary defeat was

converted into a victory.  The king bestowed a  grant of land on his follower "Nae Smyth," who assumed for

his arms a  sword between two hammers with broken shafts, and the motto "Non arte  sed Marte," as if to

disclaim the art of the Smith, in which he had  failed, and to emphasize the superiority of the warrior.  Such is

said  to be the traditional origin of the family of Naesmyth of Posso in  Peeblesshire, who continue to bear the

same name and arms. 

It is remarkable that the inventor of the steamhammer should have  so  effectually contradicted the name he

bears and reversed the motto  of  his family; for so far from being "Nae Smyth," he may not  inappropriately be

designated the very Vulcan of the nineteenth  century.  His hammer is a tool of immense power and pliancy,

but for  which we must have stopped short in many of those gigantic  engineering works which are among the

marvels of the age we live in.  It possesses so much precision and delicacy that it will chip the end  of an egg

resting in a glass on the anvil without breaking it, while  it delivers a blow of ten tons with such a force as to

be felt  shaking the parish.  It is therefore with a high degree of  appropriateness that Mr. Nasmyth has

discarded the feckless hammer  with the broken shaft, and assumed for his emblem his own magnificent

steamhammer, at the same time reversing the family motto, which he  has converted into "Non Marte sed

Arte." 

James Nasmyth belongs to a family whose genius in art has long been  recognised.  His father, Alexander

Nasmyth of Edinburgh, was a  landscapepainter of great eminence, whose works are sometimes  confounded

with those of his son Patrick, called the English Hobbema,  though his own merits are peculiar and distinctive.

The elder Nasmyth  was also an admirable portrait painter, as his head of Burnsthe  best ever painted of the

poetbears ample witness.  His daughters,  the Misses Nasmyth, were highly skilled painters of landscape,

and  their works are well known and much prized.  James, the youngest of  the family, inherits the same love of

art, though his name is more  extensively known as a worker and inventor in iron.  He was born at  Edinburgh,

on the 19th of August, 1808; and his attention was early  directed to mechanics by the circumstance of this

being one of his  father's hobbies.  Besides being an excellent painter, Mr. Nasmyth had  a good general

knowledge of architecture and civil engineering, and  could work at the lathe and handle tools with the

dexterity of a  mechanic.  He employed nearly the whole of his spare time in a little  workshop which adjoined

his studio, where he encouraged his youngest  son to work with him in all sorts of materials.  Among his

visitors at  the studio were Professor Leslie, Patrick Miller of Dalswinton, and  other men of distinction.  He

assisted Mr. Miller in his early  experiments with paddleboats, which eventually led to the invention  of the

steamboat.  It was a great advantage for the boy to be trained  by a father who so loved excellence in all its

forms, and could  minister to his love of mechanics by his own instruction and  practice.  James used to drink in

with pleasure and profit the  conversation which passed between his father and his visitors on  scientific and


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mechanical subjects; and as he became older, the  resolve grew stronger in him every day that he would be a

mechanical  engineer, and nothing else.  At a proper age, he was sent to the High  School, then as now

celebrated for the excellence of its instruction,  and there he laid the foundations of a sound and liberal

education.  But he has himself told the simple story of his early life in such  graphic terms that we feel we

cannot do better than quote his own  words:  * 

[footnote...

Originally prepared for John Hick, Esq., C.E., of Bolton, and

embodied by him in his lectures on "Self Help," delivered before the

Holy Trinity Working Men's Association of that town, on the 18th and

20th March, 1862; the account having been kindly corrected by Mr.

Nasmyth for the present publication.

...] 

"I had the good luck," he says, "to have for a school companion the  son of an iron founder.  Every spare hour

that I could command was  devoted to visits to his father's iron foundry, where I delighted to  watch the

various processes of moulding, ironmelting, casting,  forging, patternmaking, and other smith and metal

work; and although  I was only about twelve years old at the time, I used to lend a hand,  in which hearty zeal

did a good deal to make up for want of strength.  I look back to the Saturday afternoons spent in the

workshops of that  small foundry, as an important part of my education.  I did not trust  to reading about such

and such things; I saw and handled them; and  all the ideas in connection with them became permanent in my

mind.  I  also obtained therewhat was of much value to me in after life  a  considerable acquaintance with

the nature and characters of  workmen.  By the time I was fifteen, I could work and turn out really  respectable

jobs in wood, brass, iron, and steel:  indeed, in the  working of the latter inestimable material, I had at a very

early age  (eleven or twelve) acquired considerable proficiency.  As that was the  prelucifer match period, the

possession of a steel and tinder box  was quite a patent of nobility among boys.  So I used to forge old  files

into 'steels' in my father's little workshop, and harden them  and produce such firstrate, neat little articles in

that line, that  I became quite famous amongst my school companions; and many a task  have I had excused

me by bribing the monitor, whose grim sense of  duty never could withstand the glimpse of a steel. 

"My first essay at making a steam engine was when I was fifteen.  I  then made a real working; steamengine,

1 3/4 diameter cylinder, and  8 in.  stroke, which not only could act, but really did some useful  work; for I

made it grind the oil colours which my father required  for his painting.  Steam engine models, now so

common, were  exceedingly scarce in those days, and very difficult to be had; and  as the demand for them

arose, I found it both delightful and  profitable to make them; as well as sectional models of steam  engines,

which I introduced for the purpose of exhibiting the  movements of all the parts, both exterior and interior.

With the  results of the sale of such models I was enabled to pay the price of  tickets of admission to the

lectures on natural philosophy and  chemistry delivered in the University of Edinburgh.  About the same  time

(1826) I was so happy as to be employed by Professor Leslie in  making models and portions of apparatus

required by him for his  lectures and philosophical investigations, and I had also the  inestimable good fortune

to secure his friendship.  His admirably  clear manner of communicating a knowledge of the fundamental

principles of mechanical science rendered my intercourse with him of  the utmost importance to myself.  A

hearty, cheerful, earnest desire  to toil in his service, caused him to take pleasure in instructing me  by

occasional explanations of what might otherwise have remained  obscure. 

"About the years 1827 and 1828, the subject of steamcarriages for  common roads occupied much of the

attention of the public.  Many tried  to solve the problem.  I made a working model of an engine which

performed so well that some friends determined to give me the means  of making one on a larger scale.  This I

did; and I shall never forget  the pleasure and the downright hard work I had in producing, in the  autumn of

1828, at an outlay of 60L., a complete steamcarriage, that  ran many a mile with eight persons on it.  After

keeping it in action  two months, to the satisfaction of all who were interested in it, my  friends allowed me to

dispose of it, and I sold it a great bargain,  after which the engine was used in driving a small factory.  I may


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mention that in that engine I employed the waste steam to cause an  increased draught by its discharge up the

chimney.  This important use  of the waste steam had been introduced by George Stephenson some  years

before, though entirely unknown to me. 

"The earnest desire which I cherished of getting forward in the  real  business of life induced me to turn my

attention to obtaining  employment in some of the great engineering establishments of the  day, at the head of

which, in my fancy as well as in reality, stood  that of Henry Maudslay, of London.  It was the summit of my

ambition  to get work in that establishment; but as my father had not the means  of paying a premium, I

determined to try what I could do towards  attaining my object by submitting to Mr. Maudslay actual

specimens of  my capability as a young workman and draughtsman.  To this end I set  to work and made a

small steamengine, every part of which was the  result of my own handiwork, including the casting and the

forging of  the several parts.  This I turned out in such a style as I should even  now be proud of.  My sample

drawings were, I may say, highly  respectable.  Armed with such means of obtaining the good opinion of  the

great Henry Maudslay, on the l9th of May, 1829, I sailed for  London in a Leith smack, and after an eight

days' voyage saw the  metropolis for the first time.  I made bold to call on Mr. Maudslay,  and told him my

simple tale.  He desired me to bring my models for him  to look at.  I did so, and when he came to me I could

see by the  expression of his cheerful, wellremembered countenance, that I had  attained my object.  He then

and there appointed me to be his own  private workman, to assist him in his little paradise of a workshop,

furnished with the models of improved machinery and engineering tools  of which he has been the great

originator.  He left me to arrange as  to wages with his chief cashier, Mr. Robert Young, and on the first

Saturday evening I accordingly went to the countinghouse to enquire  of him about my pay.  He asked me

what would satisfy me.  Knowing the  value of the situation I had obtained, and having a very modest  notion

of my worthiness to occupy it, I said, that if he would not  consider l0s. a week too much, I thought I could do

very well with  that.  I suppose he concluded that I had some means of my own to live  on besides the l0s. a

week which I asked.  He little knew that I had  determined not to cost my father another farthing when I

lefthome to  begin the world on my own account.  My proposal was at once acceded  to.  And well do I

remember the pride and delight I felt when I  carried to my three shillings a week lodging that night my first

wages.  Ample they were in my idea; for I knew how little I could live  on, and was persuaded that by strict

economy I could easily contrive  to make the money support me.  To help me in this object, I contrived  a small

cooking apparatus, which I forthwith got made by a tinsmith  in Lambeth, at a cost of 6s., and by its aid I

managed to keep the  eating and drinking part of my private account within 3s. 6d. per  week, or 4s. at the

outside.  I had three meat dinners a week, and  generally four rice and milk dinners, all of which were cooked

by my  little apparatus, which I set in action after breakfast.  The oil cost  not quite a halfpenny per day.  The

meat dinners consisted of a stew  of from a half to three quarters of a lb.  of leg of beef, the meat  costing 3

1/2d. per lb., which, with sliced potatoes and a little  onion, and as much water as just covered all, with a

sprinkle of salt  and black pepper, by the time I returned to dinner at halfpast six  furnished a repast in every

respect as good as my appetite.  For  breakfast I had coffee and a due proportion of quartern loaf.  After  the first

year of my employment under Mr. Maudslay, my wages were  raised to 15s. a week, and I then, but not till

then, indulged in the  luxury of butter to my bread.  I am the more particular in all this,  to show you that I was

a thrifty housekeeper, although only a lodger  in a 3s. room.  I have the old apparatus by me yet, and I shall

have  another dinner out of it ere I am a year older, out of regard to days  that were full of the real romance of

life. 

"On the death of Henry Maudslay in 1831, I passed over to the  service  of his worthy partner, Mr. Joshua

Field, and acted as his  draughtsman, much to my advantage, until the end of that year, when I  returned to

Edinburgh, to construct a small stock of engineering  tools for the purpose of enabling me to start in business

on my own  account.  This occupied me until the spring of l833, and during the  interval I was accustomed to

take in jobs to execute in my little  workshop in Edinburgh, so as to obtain the means of completing my  stock

of tools.* 

[footnote...


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Most of the tools with which he began business in Manchester were

made by his own hands in his father's little workshop at Edinburgh,

He was on one occasion " hard up" for brass with which to make a

wheel for his planing machine.  There was a row of oldfashioned brass

candlesticks standing in bright array on the kitchen mantelpiece

which he greatly coveted for the purpose.  His father was reluctant to

give them up; "for," said he, "I have had many a crack with Burns

when these candlesticks were on the table.  But his mother at length

yielded; when the candlesticks were at once recast, and made into the

wheel of the planing machine, which is still at work in Manchester.

...] 

In June, 1834, I went to Manchester, and took a flat of an old mill  in Dale Street, where I began business.  In

two years my stock had so  increased as to overload the floor of the old building to such an  extent that the land

lord, Mr. Wrenn, became alarmed, especially as  the tenant below mea glasscutterhad a visit from the

end of  a  20horse engine beam one morning among his cut tumblers.  To set  their  anxiety at rest, I went out

that evening to Patricroft and took  a look  at a rather choice bit of land bounded on one side by the  canal, and

on the other by the Liverpool and Manchester Railway.  By  the end of  the week I had secured a lease of the

site for 999 years;  by the end  of the month my wood sheds were erected; the ring of the  hammer on the

smith's anvil was soon heard all over the place; and  the Bridgewater  Foundry was fairly under way.  There I

toiled right  heartily until  December 31st, 1856, when I retired to enjoy in active  leisure the  reward of a

laborious life, during which, with the  blessing of God, I  enjoyed much true happiness through the hearty  love

which I always had  for my profession; and I trust I may be  allowed to say, without undue  vanity, that I have

left behind me some  useful results of my labours  in those inventions with which my name  is identified, which

have had  no small share in the accomplishment of  some of the greatest  mechanical works of our age."  If Mr.

Nasmyth had  accomplished nothing  more than the invention of his steamhammer, it  would have been

enough  to found a reputation.  Professor Tomlinson  describes it as "one of  the most perfect of artificial

machines and  noblest triumphs of mind  over matter that modern English engineers  have yet developed."* 

[footnote...

Cyclopaedia of Useful Arts, ii. 739.

...] 

The handhammer has always been an important tool, and, in the form  of the stone celt, it was perhaps the

first invented.  When the hammer  of iron superseded that of stone, it was found practicable in the  hands of a

"cunning" workman to execute by its means metal work of  great beauty and even delicacy.  But since the

invention of castiron,  and the manufacture of wroughtiron in large masses, the art of  hammerworking has

almost become lost; and great artists, such as  Matsys of Antwerp and Rukers of Nuremberg were,* 

[footnote...

Matsys' beautiful wroughtiron well cover, still standing in front of

the cathedral at Antwerp, and Rukers's steel or iron chair exhibited

at South Kensington in 1862, are examples of the beautiful hammer

work turned out by the artisans of the middle ages.  The railings of

the tombs of Henry VII. and Queen Eleanor in Westminster Abbey, the

hinges and iron work of Lincoln Cathedral, of St.  George's Chapel at

Windsor, and of some of the Oxford colleges, afford equally striking

illustrations of the skill of our English blacksmiths several

centuries ago.

...] 

no longer think it worth their while to expend time and skill in  working on so humble a material as

wroughtiron.  It is evident from  the marks of care and elaborate design which many of these early  works

exhibit, that the workman's heart was in his work, and that his  object was not merely to get it out of hand, but

to execute it in  firstrate artistic style. 


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When the use of iron extended and larger ironwork came to be  forged,  for cannon, tools, and machinery, the

ordinary handhammer was  found  insufficient, and the helve or forgehammer was invented.  This  was

usually driven by a waterwheel, or by oxen or horses.  The  tilthammer was another form in which it was

used, the smaller kinds  being worked by the foot.  Among Watt's various inventions, was a  tilthammer of

considerable power, which he at first worked by means  of a waterwheel, and afterwards by a steam engine

regulated by a  flywheel.  His first hammer of this kind was 120 lbs. in weight; it  was raised eight inches

before making each blow.  Watt afterwards made  a tilthammer for Mr. Wilkinson of Bradley Forge, of 7 1/2

cwt., and  it made 300 blows a minute .  Other improvements were made in the  hammer from time to time, but

no material alteration was made in the  power by which it was worked until Mr. Nasmyth took it in hand, and

applying to it the force of steam, at once provided the worker in  iron with the most formidable of

machinetools.  This important  invention originated as follows: 

In the early part of 1837, the directors of the Great Western  SteamShip Company sent Mr. Francis

Humphries, their engineer, to  consult Mr. Nasmyth as to some engineering tools of unusual size and  power,

which were required for the construction of the engines of the  "Great Britain" steamship.  They had

determined to construct those  engines on the vertical trunkengine principle, in accordance with  Mr.

Humphries' designs; and very complete works were erected by them  at their Bristol dockyard for the

execution of the requisite  machinery, the most important of the tools being supplied by Nasmyth  and Gaskell.

The engines were in hand, when a difficulty arose with  respect to the enormous paddleshaft of the vessel,

which was of such  a size of forging as had never before been executed.  Mr. Humphries  applied to the largest

engineering firms throughout the country for  tenders of the price at which they would execute this part of the

work, but to his surprise and dismay he found that not one of the  firms he applied to would undertake so large

a forging.  In this  dilemma he wrote to Mr. Nasmyth on the 24th November,1838, informing  him of this

unlookedfor difficulty.  "I find," said he, "there is not  a forgehammer in England or Scotland powerful

enough to forge the  paddleshaft of the engines for the 'Great Britain!' What am I to do?  Do you think I

might dare to use castiron?" 

This letter immediately set Mr. Nasmyth athinking.  How was it  that  existing hammers were incapable of

forging a wroughtiron shaft  of  thirty inches diameter? Simply because of their want of compass, or  range

and fall, as well as power of blow.  A few moments' rapid  thought satisfied him that it was by rigidly adhering

to the old  traditional form of handhammerof which the tilt, though driven  by  steam, was but a

modificationthat the difficulty had arisen.  When  even the largest hammer was tilted up to its full height, its

range  was so small, that when a piece of work of considerable size  was  placed on the anvil, the hammer

became "gagged," and, on such an  occasion, where the forging required the most powerful blow, it  received

next to no blow at all,the clear space for fall being  almost entirely occupied by the work on the anvil. 

The obvious remedy was to invent some method, by which a block of  iron should be lifted to a sufficient

height above the object on  which it was desired to strike a blow, and let the block fall down  upon the

work,guiding it in its descent by such simple means as  should give the required precision in the percussive

action of the  falling mass.  Following out this idea, Mr. Nasmyth at once sketched  on paper his

steamhammer, having it clearly before him in his mind's  eye a few minutes after receiving Mr. Humphries'

letter narrating his  unlookedfor difficulty.  The hammer, as thus sketched, consisted of,  first an anvil on

which to rest the work; second, a block of iron  constituting the hammer or blowgiving part; third, an

inverted  steamcylinder to whose pistonrod the block was attached.  All that  was then required to produce

by such means a most effective hammer,  was simply to admit steam in the cylinder so as to act on the under

side of the piston, and so raise the block attached to the  pistonrod, and by a simple contrivance to let the

steam escape and  so permit the block rapidly to descend by its own gravity upon the  work then on the anvil.

Such, in a few words, is the rationale of the  steamhammer. 

By the same day's post, Mr. Nasmyth wrote to Mr. Humphries,  inclosing  a sketch of the invention by which

he proposed to forge the  "Great  Britain" paddleshaft.  Mr. Humphries showed it to Mr. Brunel,  the


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engineerinchief of the company, to Mr. Guppy, the managing  director,  and to others interested in the

undertaking, by all of whom  it was  heartily approved.  Mr. Nasmyth gave permission to communicate  his

plans to such forge proprietors as might feel disposed to erect  such  a hammer to execute the proposed

work,the only condition which  he  made being, that in the event of his hammer being adopted, he was  to  be

allowed to supply it according to his own design. 

The paddleshaft of the "Great Britain" was, however, never forged.  About that time, the substitution of the

Screw for the Paddlewheel  as a means of propulsion of steamvessels was attracting much  attention; and

the performances of the "Archimedes" were so  successful as to induce Mr. Brunel to recommend his

Directors to  adopt the new power.  They yielded to his entreaty.  The great engines  which Mr. Humphries had

designed were accordingly set aside; and he  was required to produce fresh designs of engines suited for screw

propulsion.  The result was fatal to Mr. Humphries.  The labour, the  anxiety, and perhaps the disappointment,

proved too much for him, and  a brainfever carried him off; so that neither his great paddleshaft  nor Mr.

Nasmyth's steamhammer to forge it was any longer needed. 

The hammer was left to bide its time.  No forgemaster would take  it  up.  The inventor wrote to all the great

firms, urging its  superiority  to every other tool for working malleable iron into all  kinds of  forge work.  Thus

he wrote and sent illustrative sketches of  his  hammer to Accramans and Morgan of Bristol, to the late

Benjamin  Hick  and Rushton and Eckersley of Bolton, to Howard and Ravenhill of  Rotherhithe, and other

firms; but unhappily bad times for the iron  trade had set in; and although all to whom he communicated his

design  were much struck with its simplicity and obvious advantages, the  answer usually given was"We

have not orders enough to keep in  work  the forgehammers we already have, and we do not desire at  present

to  add any new ones, however improved."  At that time no  patent had been  taken out for the invention.  Mr.

Nasmyth had not yet  saved money  enough to enable him to do so on his own account; and his  partner

declined to spend money upon a tool that no engineer would  give the  firm an order for.  No secret was made

of the invention, and,  excepting to its owner, it did not seem to be worth one farthing. 

Such was the unpromising state of affairs, when M. Schneider, of  the  Creusot Iron Works in France, called at

the Patricroft works  together  with his practical mechanic M. Bourdon, for the purpose of  ordering  some tools

of the firm.  Mr. Nasmyth was absent on a journey  at the  time, but his partner, Mr. Gaskell, as an act of

courtesy to  the  strangers, took the opportunity of showing them all that was new  and  interesting in regard to

mechanism about the works.  And among  other  things, Mr. Gaskell brought out his partner's sketch or

"Scheme  book," which lay in a drawer in the office, and showed them the  design of the Steam Hammer,

which no English firm would adopt.  They  were much struck with its simplicity and practical utility; and M.

Bourdon took careful note of its arrangements.  Mr. Nasmyth on his  return was informed of the visit of MM.

Schneider and Bourdon, but  the circumstance of their having inspected the design of his  steamhammer

seems to have been regarded by his partner as too  trivial a matter to be repeated to him; and he knew nothing

of the  circumstance until his visit to France in April, 1840.  When passing  through the works at Creusot with

M. Bourdon, Mr. Nasmyth saw a crank  shaft of unusual size, not only forged in the piece, but punched.  He

immediately asked, "How did you forge that shaft?"  M. Bourdon's  answer was, "Why, with your hammer, to

be sure!"  Great indeed was  Nasmyth's surprise; for he had never yet seen the hammer, except in  his own

drawing!  A little explanation soon cleared all up.  M.  Bourdon  said he had been so much struck with the

ingenuity and  simplicity of  the arrangement, that he had no sooner returned than he  set to work,  and had a

hammer made in general accordance with the  design Mr.  Gaskell had shown him; and that its performances

had  answered his  every expectation.  He then took Mr. Nasmyth to see the  steamhammer;  and great was his

delight at seeing the child of his  brain in full  and active work.  It was not, according to Mr. Nasmyth's  ideas,

quite  perfect, and he readily suggested several improvements,  conformable  with the original design, which

M. Bourdon forthwith  adopted. 

On reaching England, Mr. Nasmyth at once wrote to his partner  telling  him what he had seen, and urging that

the taking out of a  patent for  the protection of the invention ought no longer to be  deferred.  But  trade was still


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very much depressed, and as the  Patricroft firm  needed all their capital to carry on their business,  Mr. Gaskell

objected to lock any of it up in engineering novelties.  Seeing  himself on the brink of losing his property in the

invention,  Mr.  Nasmyth applied to his brotherinlaw, William Bennett, Esq., who  advanced him the

requisite money for the purposeabout 280L.,  and  the patent was secured in June 1840.  The first

hammer, of 30  cwt.,  was made for the Patricroft works, with the consent of the  partners;  and in the course of

a few weeks it was in full work.  The  precision  and beauty of its actionthe perfect ease with which it  was

managed,  and the untiring force of its percussive blowswere  the admiration of  all who saw it; and from

that moment the  steamhammer became a  recognised power in modern mechanics.  The  variety or gradation

of its  blows was such, that it was found  practicable to manipulate a hammer  of ten tons as easily as if it had

only been of ten ounces weight.  It  was under such complete control  that while descending with its  greatest

momentum, it could be  arrested at any point with even greater  ease than any instrument used  by hand.  While

capable of forging an  Armstrong hundredpounder, or  the sheetanchor for a ship of the line,  it could

hammer a nail, or  crack a nut without bruising the kernel.  When it came into general  use, the facilities which

it afforded for  executing all kinds of  forging had the effect of greatly increasing  the quantity of work  done, at

the same time that expense was saved.  The cost of making  anchors was reduced by at least 50 per cent.,  while

the quality of  the forging was improved.  Before its invention  the manufacture of a  shaft of l5 or 20cwt.

required the concentrated  exertions of a large  establishment, and its successful execution was  regarded as a

great  triumph of skill.; whereas forgings of 20 and 30  tons weight are now  things of almost everyday

occurrence.  Its  advantages were so  obvious, that its adoption soon became general, and  in the course of  a few

years Nasmyth steamhammers were to be found in  every  wellappointed workshop both at home and

abroad.  Many  modifications  have been made in the tool, by Condie, Morrison, Naylor,  Rigby, and  others; but

Nasmyth's was the father of them all, and still  holds its  ground.* 

[footnote...

Mr. Nasmyth has lately introduced, with the assistance of Mr. Wilson

of the Low Moor Iron Works, a new, exceedingly ingenious, and very

simple contrivance for working the hammer.  By this application any

length of stroke, any amount of blow, and any amount of variation can

be given by the operation of a single lever; and by this improvement

the machine has attained a rapidity of action and change of motion

suitable to the powers of the engine, and the form or consistency of

the articles under the hammer.Mr. FAIRBAIRN'S Report on the Paris

Universal Exhibition of 1855, p. 100.

...] 

Among the important uses to which this hammer has of late years  been  applied, is the manufacture of iron

plates for covering our ships  of  war, and the fabrication of the immense wroughtiron ordnance of

Armstrong, Whitworth, and Blakely.  But for the steamhammer, indeed,  it is doubtful whether such weapons

could have been made.  It is also  used for the remanufacture of iron in various other forms, to say  nothing of

the greatly extended use which it has been the direct  means of effecting in wroughtiron and steel forgings in

every  description of machinery, from the largest marine steamengines to  the most nice and delicate parts of

textile mechanism.  "It is not too  much to say," observes a writer in the Engineer, "that, without  Nasmyth's

steamhammer, we must have stopped short in many of those  gigantic engineering works which, but for the

decay of all wonder in  us, would be the perpetual wonder of this age, and which have enabled  our modern

engineers to take rank above the gods of all mythologies.  There is one use to which the steamhammer is

now becoming  extensively applied by some of our manufacturers that deserves  especial mention, rather for

the prospect which it opens to us than  for what has already been actually accomplished.  We allude to the

manufacture of large articles in DIES.  At one manufactory in the  country, railway wheels, for example, are

being manufactured with  enormous economy by this means.  The various parts of the wheels are  produced in

quantity either by rolling or by dies under the hammer;  these parts are brought together in their relative

positions in a  mould, heated to a welding heat, and then by a blow of the steam  hammer, furnished with dies,

are stamped into a complete and all but  finished wheel.  It is evident that wherever wroughtiron articles of  a

manageable size have to be produced in considerable quantities, the  same process may be adopted, and the


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saving effected by the  substitution of this for the ordinary forging process will doubtless  ere long prove

incalculable.  For this, as for the many other  advantageous uses of the steamhammer, we are primarily and

mainly  indebted to Mr. Nasmyth.  It is but right, therefore, that we should  hold his name in honour.  In fact,

when we think of the universal  service which this machine is rendering us, we feel that some special

expression of our indebtedness to him would be a reasonable and  grateful service.  The benefit which he has

conferred upon us is so  great as to justly entitle him to stand side by side with the few men  who have gained

name and fame as great inventive engineers, and to  whom we have testified our gratitudeusually,

unhappily, when it  was  too late for them to enjoy it." 

Mr. Nasmyth subsequently applied the principle of the steamhammer  in  the pile driver, which he invented in

1845.  Until its production,  all  piles had been driven by means of a small mass of iron falling  upon  the head of

the pile with great velocity from a considerable  height,   the raising of the iron mass by means of the

"monkey" being  an  operation that occupied much time and labour, with which the  results  were very

incommensurate.  Piledriving was, in Mr. Nasmyth's  words,  conducted on the artillery or cannonball

principle; the action  being  excessive and the mass deficient, and adapted rather for  destructive  than impulsive

action.  In his new and beautiful machine,  he applied  the elastic force of steam in raising the ram or driving

block, on  which, the block being disengaged, its whole weight of three  tons  descended on the head of the pile,

and the process being repeated  eighty times in the minute, the pile was sent home with a rapidity  that was

quite marvellous compared with the oldfashioned system.  In  forming cofferdams for the piers and

abutments of bridges, quays,  and harbours, and in piling the foundations of all kinds of masonry,  the steam

pile driver was found of invaluable use by the engineer.  At  the first experiment made with the machine, Mr.

Nasmyth drove a  14inch pile fifteen feet into hard ground at the rate of 65 blows a  minute.  The driver was

first used in forming the great steam dock at  Devonport, where the results were very striking; and it was

shortly  after employed by Robert Stephenson in piling the foundations of the  great High Level Bridge at

Newcastle, and the Border Bridge at  Berwick, as well as in several other of his great works.  The saving  of

time effected by this machine was very remarkable, the ratio being  as 1 to 1800; that is, a pile could be driven

in four minutes that  before required twelve hours.  One of the peculiar features of the  invention was that of

employing the pile itself as the support of the  steamhammer part of the apparatus while it was being driven,

so that  the pile had the percussive action of the dead weight of the hammer  as well as its lively blows to

induce it to sink into the ground.  The  steamhammer sat as it were on the shoulders of the pile, while it  dealt

forth its ponderous blows on the pilehead at the rate of 80 a  minute, and as the pile sank, the hammer

followed it down with never  relaxing activity until it was driven home to the required depth.  One  of the most

ingenious contrivances employed in the driver, which was  also adopted in the hammer, was the use of steam

as a buffer in the  upper part of the cylinder, which had the effect of a recoil spring,  and greatly enhanced the

force of the downward blow. 

In 1846, Mr. Nasmyth designed a form of steamengine after that of  his steamhammer, which has been

extensively adopted all over the  world for screwships of all sizes.  The pyramidal form of this  engine, its

great simplicity and GETATABILITY of parts, together  with the circumstance that all the weighty parts of

the engine are  kept low, have rendered it a universal favourite.  Among the other  laboursaving tools invented

by Mr. Nasmyth, may be mentioned the  wellknown planing machine for small work, called "Nasmyth's

Steam  Arm," now used in every large workshop.  It was contrived for the  purpose of executing a large order

for locomotives received from the  Great Western Railway, and was found of great use in accelerating the

work, especially in planing the links, levers, connecting rods, and  smaller kinds of wroughtiron work in

those engines.  His circular  cutter for toothed wheels was another of his handy inventions, which  shortly came

into general use.  In ironfounding also he introduced a  valuable practical improvement.  The old mode of

pouring the molten  metal into the moulds was by means of a large ladle with one or two  cross handles and

levers; but many dreadful accidents occurred  through a slip of the hand, and Mr. Nasmyth resolved, if

possible, to  prevent them.  The plan he adopted was to fix a wormwheel on the side  of the ladle, into which a

worm was geared, and by this simple  contrivance one man was enabled to move the largest ladle on its axis

with perfect ease and safety.  By this means the work was more  promptly performed, and accidents entirely


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avoided. 

Mr. Nasmyth's skill in invention was backed by great energy and a  large fund of common sensequalities

not often found united.  These  proved of much service to the concern of which he was the head, and  indeed

constituted the vital force.  The firm prospered as it  deserved; and they executed orders not only for England,

but for most  countries in the civilized world.  Mr. Nasmyth had the advantage of  being trained in a good

schoolthat of Henry Maudslaywhere he  had  not only learnt handicraft under the eye of that great

mechanic,  but  the art of organizing labour, and (what is of great value to an  employer) knowledge of the

characters of workmen.  Yet the Nasmyth  firm were not without their troubles as respected the mechanics in

their employment, and on one occasion they had to pass through the  ordeal of a very formidable strike.  The

manner in which the inventor  of the steamhammer literally "Scotched" this strike was very  characteristic. 

A clever young man employed by the firm as a brass founder, being  found to have a peculiar capacity for

skilled mechanical work, had  been advanced to the lathe.  The other men objected to his being so  employed

on the ground that it was against the rules of the trade.  "But he is a firstrate workman," replied the

employers, "and we  think it right to advance a man according to his conduct and his  merits."  "No matter,"

said the workmen, "it is against the rules, and  if you do not take the man from the lathe, we must turn out."

"Very  well; we hold to our right of selecting the best men for the best  places, and we will not take the man

from the lathe."  The consequence  was a general turn out.  Pickets were set about the works, and any  stray men

who went thither to seek employment were waylaid, and if  not induced to turn back, were maltreated or

annoyed until they were  glad to leave.  The works were almost at a standstill.  This state of  things could not be

allowed to go on, and the head of the firm  bestirred himself accordingly with his usual energy.  He went down

to  Scotland, searched all the best mechanical workshops there, and after  a time succeeded in engaging

sixtyfour good hands.  He forbade them  coming by driblets, but held them together until there was a full

freight; and then they came, with their wives, families, chests of  drawers, and eightday clocks, in a

steamboat specially hired for  their transport from Greenock to Liverpool.  From thence they came by  special

train to Patricroft, where houses were in readiness for their  reception.  The arrival of so numerous,

welldressed, and respectable  a corps of workmen and their families was an event in the  neighbourhood, and

could not fail to strike the "pickets" with  surprise.  Next morning the sixtyfour Scotchmen assembled in the

yard  at Patricroft, and after giving "three cheers," went quietly to their  work.  The "picketing" went on for a

little while longer, but it was  of no use against a body of strong men who stood "shouther to  shouther," as the

new hands did.  It was even bruited about that there  were more trains to follow!"  It very soon became clear

that the back  of the strike was broken.  The men returned to their work, and the  clever brass founder continued

at his turninglathe, from which he  speedily rose to still higher employment. 

Notwithstanding the losses and suffering occasioned by strikes, Mr.  Nasmyth holds the opinion that they

have on the whole produced much  more good than evil.  They have served to stimulate invention in an

extraordinary degree.  Some of the most important laboursaving  processes now in common use are directly

traceable to them.  In the  case of many of our most potent selfacting tools and machines,  manufacturers

could not be induced to adopt them until compelled to  do so by strikes.  This was the ease with the selfacting

mule, the  woolcombing machine, the planing machine, the slotting machine,  Nasmyth's steam arm, and

many others.  Thus, even in the mechanical  world, there may be "a soul of goodness in things evil." 

Mr. Nasmyth retired from business in December, 1856.  He had the  moral  courage to come out of the groove

which he had so laboriously  made  for himself, and to leave a large and prosperous business,  saying, "I  have

now enough of this world's goods; let younger men have  their  chance."  He settled down at his rural retreat in

Kent, but not  to  lead a life of idle ease.  Industry had become his habit, and  active  occupation was necessary to

his happiness.  He fell back upon  the  cultivation of those artistic tastes which are the heritage of his  family.

When a boy at the High School of Edinburgh, he was so skilful  in making pen and ink illustrations on the

margins of the classics,  that he thus often purchased from his monitors exemption from the  lessons of the day.

Nor had he ceased to cultivate the art during his  residence at Patricroft, but was accustomed to fall back upon


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it for  relaxation and enjoyment amid the pursuits of trade.  That he  possesses remarkable fertility of

imagination, and great skill in  architectural and landscape drawing, as well as in the much more  difficult art

of delineating the human figure, will be obvious to any  one who has seen his works,more particularly his

"City of St.  Ann's," "The Fairies," and "Everybody for ever!"  which last was  exhibited in Pall Mail, among

the recent collection of works of Art  by amateurs and others, for relief of the Lancashire distress.  He has  also

brought his common sense to bear on such unlikely subject's as  the origin of the cuneiform character.  The

possession of a brick from  Babylon set him a thinking.  How had it been manufactured? Its under  side was

clearly marked by the sedges of the Euphrates upon which it  had been laid to dry and bake in the sun.  But

how about those curious  cuneiform characters? How had writing assumed so remarkable a form?  His surmise

was this:  that the brickmakers, in telling their tale of  bricks, used the triangular corner of another brick, and

by pressing  it down upon the soft clay, left behind it the triangular mark which  the cuneiform character

exhibits.  Such marks repeated, and placed in  different relations to each other, would readily represent any

number.  From the use of the corner of a brick in writing, the  transition was easy to a pointed stick with a

triangular end, by the  use of which all the cuneiform characters can readily be produced  upon the soft clay.

This curious question formed the subject of an  interesting paper read by Mr. Nasmyth before the British

Association  at Cheltenham. 

But the most engrossing of Mr. Nasmyth's later pursuits has been  the  science of astronomy, in which, by

bringing a fresh, original mind  to  the observation of celestial phenomena, he has succeeded in making  some

of the most remarkable discoveries of our time.  Astronomy was  one of his favourite pursuits at Patricroft, and

on his retirement  became his serious study.  By repeated observations with a powerful  reflecting telescope of

his own construction, he succeeded in making  a very careful and minute painting of the craters, cracks,

mountains,  and valleys in the moon's surface, for which a Council Medal was  awarded him at the Great

Exhibition of 1851.  But the most striking  discovery which he has made by means of big telescopethe result

of  patient, continuous, and energetic observationhas been that of  the  nature of the sun's surface, and the

character of the  extraordinary  lightgiving bodies, apparently possessed of voluntary  motion, moving  across

it, sometimes forming spots or hollows of more  than a hundred  thousand miles in diameter. 

The results of these observations were of so novel a character that  astronomers for some time hesitated to

receive them as facts.* 

[footnote...

See Memoirs of the Literary and Philosophical Society of Manchester,

3rd series, vol.1.  407.

...] 

Yet so eminent an astronomer as Sir John Herschel does not hesitate  now to describe them as "a most

wonderful discovery."  "According to  Mr. Nasmyth's observations," says he, "made with a very fine  telescope

of his own making, the bright surface of the sun consists  of separate, insulated, individual objects or things,

all nearly or  exactly of one certain definite size and shape, which is more like  that of a willow leaf, as he

describes them, than anything else.  These leaves or scales are not arranged in any order (as those on a

butterfly's wing are), but lie crossing one another in all  directions, like what are called spills in the game of

spillikins;  except at the borders of a spot, where they point for the most part  inwards towards the middle of

the spot,* 

[footnote...

Sir John Herschel adds, "Spots of not very irregular, and what may be

called compact form, covering an area of between seven and eight

hundred millions of square miles, are by no means uncommon.  One spot

which I measured in the year 1837 occupied no less than three

thousand seven hundred and eighty millions, taking in all the

irregularities of its form; and the black space or nucleus in the

middle of one very nearly round one would have allowed the earth to


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drop through it, leaving a thousand clear miles on either side; and

many instances of much larger spots than these are on record."

...] 

presenting much the sort of appearance that the small leaves of some  waterplants or seaweeds do at the

edge of a deep hole of clear  water.  The exceedingly definite shape of these objects, their exact  similarity one

to another, and the way in which they lie across and  athwart each other (except where they form a sort of

bridge across a  spot, in which case they seem to affect a common direction, that,  namely, of the bridge

itself),all these characters seem quite  repugnant to the notion of their being of a vaporous, a cloudy, or a

fluid nature.  Nothing remains but to consider them as separate and  independent sheets, flakes, or scales,

having some sort of solidity.  And these flakes, be they what they may, and whatever may be said  about the

dashing of meteoric stones into the sun's atmosphere,  are  evidently THE IMMEDIATE SOURCES OF THE

SOLAR LIGHT AND HEAT, by  whatever mechanism or whatever processes they may be enabled to

develope and, as it were, elaborate these elements from the bosom of  the nonluminous fluid in which they

appear to float.  Looked at in  this point of view, we cannot refuse to regard them as organisms of  some

peculiar and amazing kind; and though it would be too daring to  speak of such organization as partaking of

the nature of life, yet we  do know that vital action is competent to develop heat and light, as  well as

electricity.  These wonderful objects have been seen by others  as well as Mr. Nasmyth, so that them is no

room to doubt of their  reality."* 

[footnote...

SIR JOHN HERSCHEL in Good Words for April, 1863.

...] 

Such is the marvellous discovery made by the inventor of the  steamhammer, as described by the most

distinguished astronomer of  the age.  A writer in the Edinburgh Review, referring to the subject  in a recent

number, says it shows him "to possess an intellect as  profound as it is expert."  Doubtless his training as a

mechanic, his  habits of close observation and his ready inventiveness, which  conferred so much power on

him as an engineer, proved of equal  advantage to him when labouring in the domain of physical science.

Bringing a fresh mind, of keen perception, to his new studies, and  uninfluenced by preconceived opinions, he

saw them in new and  original lights; and hence the extraordinary discovery above  described by Sir John

Herschel. 

Some two hundred years since, a member of the Nasmyth family, Jean  Nasmyth of Hamilton, was burnt for a

witchone of the last martyrs  to ignorance and superstition in Scotlandbecause she read her  Bible  with

two pairs of spectacles.  Had Mr. Nasmyth himself lived  then, he  might, with his two telescopes of his own

making, which  bring the sun  and moon into his chamber for him to examine and paint,  have been  taken for a

sorcerer.  But fortunately for him, and still  more so for  us, Mr. Nasmyth stands before the public of this age as

not only one  of its ablest mechanics, but as one of the most  accomplished and  original of scientific observers. 

CHAPTER XVI. WILLIAM FAIRBAIRN.

"In science there is work for all hands, more or less skilled; and he

is usually the most fit to occupy the higher posts who has risen from

the ranks, and has experimentally acquainted himself with the nature

of the work to be done in each and every, even the humblest

department."  J. D. Forbes.

The development of the mechanical industry of England has been so  rapid, especially as regards the wonders

achieved by the  machinetools above referred to, that it may almost be said to have  been accomplished

within the life of the present generation.  "When I  first entered this city, said Mr.Fairbairn, in his inaugural

address  as President of the British Association at Manchester in 1861, "the  whole of the machinery was

executed by hand.  There were neither  planing, slotting, nor shaping machines; and, with the exception of  very


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imperfect lathes and a few drills, the preparatory operations of  construction were effected entirely by the

hands of the workmen.  Now,  everything is done by machinetools with a degree of accuracy which  the

unaided hand could never accomplish.  The automaton or selfacting  machinetool has within itself an almost

creative power; in fact, so  great are its powers of adaptation, that there is no operation of the  human hand that

it does not imitate."  In a letter to the author, Mr.  Fairbairn says, "The great pioneers of machinetoolmaking

were  Maudslay, Murray of Leeds, Clement and Fox of Derby, who were ably  followed by Nasmyth, Roberts,

and Whitworth, of Manchester, and Sir  Peter Fairbairn of Leeds; and Mr. Fairbairn might well have added, by

himself,for he has been one of the most influential and successful  of mechanical engineers. 

William Fairbairn was born at Kelso on the 19th of February, 1787.  His parents occupied a humble but

respectable position in life.  His  father, Andrew Fairbairn, was the son of a gardener in the employment  of Mr.

Baillie of Mellerston, and lived at Smailholm, a village lying  a few miles west of Kelso.  Tracing the

Fairbairns still further back,  we find several of them occupying the station of "portioners," or  small lairds, at

Earlston on the Tweed, where the family had been  settled since the days of the Solemn League and Covenant.

By his  mother's side, the subject of our memoir is supposed to be descended  from the ancient Border family

of Douglas. 

While Andrew Fairbairn (William's father) lived at Smailholm,  Walter  Scott was living with his grandmother

in Smailholm or  Sandyknowe  Tower, whither he had been sent from Edinburgh in the hope  that  change of air

would help the cure of his diseased hipjoint; and  Andrew, being nine years his senior, and a strong youth for

his age,  was accustomed to carry the little patient about in his arms, until  he was able to walk by himself.  At a

later period, when Miss Scott,  Walter's aunt, removed from Smailholm to Kelso, the intercourse  between the

families was renewed.  Scott was then an Edinburgh  advocate, engaged in collecting materials for his

Minstrelsy of the  Scottish Border, or, as his aunt described his pursuit, "running  after the auld wives of the

country gatherin' havers."  He used  frequently to read over by the fireside in the evening the results of  his

curious industry, which, however, were not very greatly  appreciated by his nearest relatives; and they did not

scruple to  declare that for the "Advocate" to go about collecting "ballants" was  mere waste of time as well as

money. 

William Fairbairn's first schoolmaster was a decrepit old man who  went by the name of "Bowed Johnnie

Ker,"a Cameronian, with a nasal  twang, which his pupils learnt much more readily than they did his

lessons in reading and arithmetic, notwithstanding a liberal use of  "the tawse."  Yet Johnnie had a taste for

music, and taught his pupils  to SING their reading lessons, which was reckoned quite a novelty in  education.

After a short time our scholar was transferred to the  parishschool of the town, kept by a Mr. White, where

he was placed  under the charge of a rather severe helper, who, instead of the  tawse, administered discipline

by means of his knuckles, hard as  horn, which he applied with a peculiar jerk to the crania of his  pupils.  At

this school Willie Fairbairn lost the greater part of the  singing accomplishments which he had acquired under

"Bowed Johnnie,"  but he learnt in lieu of them to read from Scott and Barrow's  collections of prose and

poetry, while he obtained some knowledge of  arithmetic, in which he proceeded as far as practice and the rule

of  three.  This constituted his whole stock of schoollearning up to his  tenth year.  Out of schoolhours he

learnt to climb the ruined walls  of the old abbey of the town, and there was scarcely an arch, or  tower, or

cranny of it with which he did not become familiar. 

When in his twelfth year, his father, who had been brought up to  farmwork, and possessed considerable

practical knowledge of  agriculture, was offered the charge of a farm at Moy in Rossshire,  belonging to Lord

Seaforth of Brahan Castle.  The farm was of about  300 acres, situated on the banks of the river Conan, some

five miles  from the town of Dingwall.  The family travelled thither in a covered  cart, a distance of 200 miles,

through a very wild and hilly country,  arriving at their destination at the end of October, 1799.  The farm,

when reached, was found overgrown with whins and brushwood, and  covered in many places with great

stones and rocks; it was, in short,  as nearly in a state of nature as it was possible to be.  The house  intended for

the farmer's reception was not finished, and Andrew  Fairbairn, with his wife and five children, had to take


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temporary  refuge in a miserable hovel, very unlike the comfortable house which  they had quitted at Kelso.  By

next spring, however, the new house was  ready; and Andrew Fairbairn set vigorously to work at the

reclamation  of the land.  After about two years' labours it exhibited an  altogether different appearance, and in

place of whins and stones  there were to be seen heavy crops of barley and turnips.  The barren  years of 1800

and 1801, however, pressed very hardly on Andrew  Fairbairn as on every other farmer of arable land.  About

that time,  Andrew's brother Peter, who acted as secretary to Lord Seaforth, and  through whose influence the

former had obtained the farm, left Brahan  Castle for the West Indies with his Lordship,

whonotwithstanding  his being both deaf and dumb  had been appointed to the  Governorship of

Barbadoes; and in consequence of various difficulties  which occurred shortly after his leaving, Andrew

Fairbairn found it  necessary to give up his holding, whereupon he engaged as steward to  Mackenzie of

Allengrange, with whom he remained for two years. 

While the family lived at Moy, none of the boys were put to school.  They could not be spared from the farm

and the household.  Those of  them that could not work afield were wanted to help to nurse the  younger

children at home.  But Andrew Fairbairn possessed a great  treasure in his wife, who was a woman of much

energy of character,  setting before her children an example of patient industry, thrift,  discreetness, and piety,

which could not fail to exercise a powerful  influence upon them in afterlife; and this, of itself, was an

education which probably far more than compensated for the boys' loss  of schoolculture during their life at

Moy.  Mrs. Fairbairn span and  made all the children's clothes, as well as the blankets and  sheeting; and, while

in the Highlands, she not only made her own and  her daughters' dresses, and her sons' jackets and trowsers,

but her  husband's coats and waistcoats; besides helping her neighbours to cut  out their clothing for family

wear. 

One of William's duties at home was to nurse his younger brother  Peter, then a delicate child under two years

old; and to relieve  himself of the labour of carrying him about, he began the  construction of a little waggon in

which to wheel him.  This was,  however, a work of some difficulty, as all the tools he possessed  were only a

knife, a gimlet, and an old saw.  With these implements, a  piece of thin board, and a few nails, he nevertheless

contrived to  make a tolerably serviceable waggonbody.  His chief difficulty  consisted in making the wheels,

which he contrived to surmount by  cutting sections from the stem of a small aldertree, and with a  redhot

poker he bored the requisite holes in their centres to  receive the axle.  The waggon was then mounted on its

four wheels, and  to the great joy of its maker was found to answer its purpose  admirably.  In it he wheeled his

little brotherafterwards well known  as Sir Peter Fairbairn, mayor of Leeds  in various directions about

the farm, and sometimes to a considerable distance from it; and the  vehicle was regarded on the whole as a

decided success.  His father  encouraged him in his little feats of construction of a similar kind,  and he

proceeded to make and rig miniature boats and ships, and then  miniature wind and water mills, in which last

art he acquired such  expertness that he had sometimes five or six mills going at a time.  The machinery was all

made with a knife, the waterspouts being  formed by the bark of a tree, and the millstones represented by

round  discs of the same material.  Such were the first constructive efforts  of the future millwright and

engineer. 

When the family removed to Allengrange in 1801, the boys were sent  to  school at Munlachy, about a mile

and a half distant from the farm.  The school was attended by about forty barefooted boys in tartan  kilt's, and

about twenty girls, all of the poorer class.  The  schoolmaster was one Donald Frazer, a good teacher, but a

severe  disciplinarian.  Under him, William made some progress in reading,  writing, and arithmetic; and

though he himself has often lamented the  meagreness of his school instruction, it is clear, from what he has

since been enabled to accomplish, that these early lessons were  enough at all events to set him fairly on the

road of selfculture,  and proved the fruitful seed of much valuable intellectual labour, as  well as of many

excellent practical books. 

After two years' trial of his new situation, which was by no means  satisfactory, Andrew Fairbairn determined

again to remove southward  with his family; and, selling off everything, they set sail from  Cromarty for Leith


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in June, 1803.  Having seen his wife and children  temporarily settled at Kelso, he looked out for a situation,

and  shortly after proceeded to undertake the management of Sir William  Ingleby's farm at Ripley in

Yorkshire.  Meanwhile William was placed  for three months under the charge of his uncle William, the parish

schoolmaster of Galashiels, for the purpose of receiving instruction  in bookkeeping and landsurveying,

from which he derived  considerable benefit.  He could not, however, remain longer at school;  for being of the

age of fourteen, it was thought necessary that he  should be set to work without further delay.  His first

employment was  on the fine new bridge at Kelso, then in course of construction after  the designs of Mr.

Rennie; but in helping one day to carry a  handbarrowload of stone, his strength proving insufficient, he gave

way under it, and the stones fell upon him, one of them inflicting a  serious wound on his leg, which kept him

a cripple for months.  In the  mean time his father, being dissatisfied with his prospects at  Ripley, accepted the

appointment of manager of the Percy Main  Colliery Company's farm in the neighbourhood of

NewcastleonTyne,  whither he proceeded with his family towards the end of 1803, William  joining them in

the following February, when the wound in his leg had  sufficiently healed to enable him to travel. 

Percy Main is situated within two miles of North Shields, and is  one  of the largest collieries in that district.

William was  immediately  set to work at the colliery, his first employment being to  lead coals  from behind the

screen to the pitmen's houses.  His Scotch  accent, and  perhaps his awkwardness, exposed him to much

annoyance  from the "pit  lads," who were a very rough and profligate set; and as  boxing was a  favourite

pastime among them, our youth had to fight his  way to their  respect, passing through a campaign of no less

than  seventeen pitched  battles.  He was several times on the point of  abandoning the work  altogether, rather

than undergo the buffetings and  insults to which  he was almost a daily martyr, when a protracted  contest with

one of  the noted boxers of the colliery, in which he  proved the victor, at  length relieved him from further

persecution. 

In the following year, at the age of sixteen, he was articled as an  engineer for five years to the owners of

Percy Main, and was placed  under the charge of Mr. Robinson, the enginewright of the colliery.  His wages

as apprentice were 8s. a week; but by working overhours,  making wooden wedges used in pitwork, and

blocking out segments of  solid oak required for walling the sides of the mine, he considerably  increased his

earnings, which enabled him to add to the gross income  of the family, who were still struggling with the

difficulties of  small means and increasing expenses.  When not engaged upon overwork  in the evenings, he

occupied himself in selfeducation.  He drew up a  scheme of daily study with this object, to which he

endeavoured to  adhere as closely as possible, devoting the evenings of Mondays to  mensuration and

arithmetic; Tuesdays to history and poetry;  Wednesdays to recreation, novels, and romances; Thursdays to

algebra  and mathematics; Fridays to Euclid and trigonometry; Saturdays to  recreation; and Sundays to

church, Milton, and recreation.  He was  enabled to extend the range of his reading by the help of the North

Shields Subscription Library, to which his father entered him a  subscriber.  Portions of his spare time were

also occasionally devoted  to mechanical construction, in which he cultivated the useful art of  handling tools.

One of his first attempts was the contrivance of a  piece of machinery worked by a weight and a pendulum,

that should at  the same time serve for a timepiece and an orrery; but his want of  means, as well as of time,

prevented him prosecuting this contrivance  to completion.  He was more successful with the construction of a

fiddle, on which he was ambitious to become a performer.  It must have  been a tolerable instrument, for a

professional player offered him  20s. for it.  But though he succeeded in making a fiddle, and for some  time

persevered in the attempt to play upon it, he did not succeed in  producing any satisfactory melody, and at

length gave up the attempt,  convinced that nature had not intended him for a musician.* 

[footnote...

Long after, when married and settled at Manchester, the fiddle, which

had been carefully preserved, was taken down from the shelf for the

amusement of the children; but though they were well enough pleased

with it, the instrument was never brought from its place without

creating alarm in the mind of their mother lest anybody should hear

it.  At length a dancingmaster, who was giving lessons in the


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neighbourhood, borrowed the fiddle, and, to the great relief of the

family, it was never returned.  Many years later Mr.Fairbairn was

present at the starting of a cotton mill at Wesserling in Alsace

belonging to Messrs. Gros, Deval, and Co., for which his Manchester

firm had provided the millwork and waterwheel (the first erected in

France on the suspension principle, when the event was followed by an

entertainment.  During dinner Mr. Fairbairn had been explaining to M.

Gros, who spoke a little English, the nature of homebrewed beer,

which he much admired, having tasted it when in England.  The dinner

was followed by music, in the performance of which the host himself

took part; and on Mr. Fairbairn's admiring his execution on the

violin, M. Gros asked him if he played.  "A little," was the almost

unconscious reply.  "Then you must have the goodness to play some,"

and the instrument was in a moment placed in his hands, amidst urgent

requests from all sides that he should play.  There was no

alternative; so he proceeded to perform one of his best tunes"The

Keel Row."  The company listened with amazement, until the performer's

career was suddenly cut short by the host exclaiming at the top of

his voice, "Stop, stop, Monsieur, by gar that be HOMEBREWED MUSIC!"

...] 

In due course of time our young engineer was removed from the  workshop, and appointed to take charge of

the pumps of the mine and  the steamengine by which they were kept in work.  This employment was  more to

his taste, gave him better "insight," and afforded him  greater opportunities for improvement.  The work was,

however, very  trying, and at times severe, especially in winter, the engineer being  liable to be drenched with

water every time that he descended the  shaft to regulate the working of the pumps; but, thanks to a stout

constitution, he bore through these exposures without injury, though  others sank under them.  At this period

he had the advantage of  occasional days of leisure, to which he was entitled by reason of his  nightwork; and

during such leisure he usually applied himself to  reading and study. 

It was about this time that William Fairbairn made the acquaintance  of George Stephenson, while the latter

was employed in working the  ballastengine at Willington Quay.  He greatly admired George as a  workman,

and was accustomed in the summer evenings to go over to the  Quay occasionally and take charge of George's

engine, to enable him  to earn a few shillings extra by heaving ballast out of the collier  vessels.  Stephenson's

zeal in the pursuit of mechanical knowledge  probably was not without its influence in stimulating William

Fairbairn himself to carry on so diligently the work of selfculture.  But little could the latter have dreamt,

while serving his  apprenticeship at Percy Main, that his friend George Stephenson, the  brakesman, should yet

be recognised as among the greatest engineers  of his age, and that he himself should have the opportunity, in

his  capacity of President of the Institute of Mechanical Engineers at  Newcastle, of making public

acknowledgment of the opportunities for  education which he had enjoyed in that neighbourhood in his early

years.* 

[footnote...

"Although not a native of Newcastle," he then said, "he owed almost

everything to Newcastle.  He got the rudiments of his education there,

such as it was; and that was (something like that of his revered

predecessor George Stephenson) at a colliery.  He was brought up as an

engineer at the Percy Main Colliery.  He was there seven years; and if

it had not been for the opportunities he then enjoyed, together with

the use of the library at North Shields, he believed he would not

have been there to address them.  Being selftaught, but with some

little ambition, and a determination to improve himself, he was now

enabled to stand before them with some pretensions to mechanical

knowledge, and the persuasion that he had been a useful contributor

to practical science and objects connected with mechanical

engineering."Meeting of the Institute of Mechanical Engineers at

NewcastleonTyne, 1858.


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...] 

Having finished his five years' apprenticeship at Percy Main, by  which time he had reached his twentyfirst

year, William Fairbairn  shortly after determined to go forth into the world in search of  experience.  At

Newcastle he found employment as a millwright for a  few weeks, during which he worked at the erection of a

sawmill in the  Close.  From thence he went to Bedlington at an advanced wage.  He  remained there for six

months, during which he was so fortunate as to  make the acquaintance of Miss Mar, who five years after,

when his  wanderings had ceased, became his wife.  On the completion of the job  on which he had been

employed, our engineer prepared to make another  change.  Work was difficult to be had in the North, and,

joined by a  comrade, he resolved to try his fortune in London.  Adopting the  cheapest route, he took passage

by a Shields collier, in which he  sailed for the Thames on the 11th of December, 1811.  It was then  wartime,

and the vessel was very shorthanded, the crew consisting  only of three old men and three boys, with the

skipper and mate; so  that the vessel was no sooner fairly at sea than both the passenger  youths had to lend a

hand in working her, and this continued for the  greater part of the voyage.  The weather was very rough, and

in  consequence of the captain's anxiety to avoid privateers he hugged  the shore too close, and when

navigating the inside passage of the  Swin, between Yarmouth and the Nore, the vessel very narrowly escaped

shipwreck.  After beating about along shore, the captain half drunk  the greater part of the time, the vessel at

last reached the Thames  with loss of spars and an anchor, after a tedious voyage of fourteen  days. 

On arriving off Blackwall the captain went ashore ostensibly in  search of the Coal Exchange, taking our

young engineer with him.  The  former was still under the influence of drink; and though he failed  to reach the

Exchange that night, he succeeded in reaching a public  house in Wapping, beyond which he could not be got.

At ten o'clock  the two started on their return to the ship; but the captain took the  opportunity of the darkness

to separate from his companion, and did  not reach the ship until next morning.  It afterwards came out that he

had been taken up and lodged in the watchhouse.  The youth, left  alone in the streets of the strange city, felt

himself in an awkward  dilemma.  He asked the next watchman he met to recommend him to a  lodging, on

which the man took him to a house in New Gravel Lane,  where he succeeded in finding accommodation.

What was his horror next  morning to learn that a whole familythe Williamsonshad been  murdered in the

very next house during the night!  Making the best of  his way back to the ship, he found that his comrade,

who had suffered  dreadfully from seasickness during the voyage, had nearly recovered,  and was able to

accompany him into the City in search of work.  They  had between them a sum of only about eight pounds, so

that it was  necessary for them to take immediate steps to obtain employment. 

They thought themselves fortunate in getting the promise of a job  from Mr. Rennie, the celebrated engineer,

whose works were situated  at the south end of Blackfriars Bridge.  Mr. Rennie sent the two young  men to his

foreman, with the request that he should set them to work.  The foreman referred them to the secretary of the

Millwrights'  Society, the shop being filled with Union men, who set their  shoulders together to exclude those

of their own grade, however  skilled, who could not produce evidence that they had complied with  the rules of

the trade.  Describing his first experience of London  Unionists, nearly half a century later, before an assembly

of working  men at Derby, Mr. Fairbairn said, "When I first entered London, a  young man from the country

had no chance whatever of success, in  consequence of the trade guilds and unions.  I had no difficulty in

finding employment, but before I could begin work I had to run the  gauntlet of the trade societies; and after

dancing attendance for  nearly six weeks, with very little money in my pocket, and having to  'box Harry' all

the time, I was ultimately declared illegitimate, and  sent adrift to seek my fortune elsewhere.  There were then

three  millwright societies in London:  one called the Old Society, another  the New Society, and a third the

Independent Society.  These societies  were not founded for the protection of the trade, but for the  maintenance

of high wages, and for the exclusion of all those who  could not assert their claims to work in London and

other corporate  towns.  Laws of a most arbitrary character were enforced, and they  were governed by cliques

of selfappointed officers, who never failed  to take care of their own interests."* 

[footnote...


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Useful Information for Engineers, 2nd series, 1860, p. 211.

...] 

Their first application for leave to work in London having thus  disastrously ended, the two youths determined

to try their fortune in  the country, and with aching hearts they started next morning before  daylight.  Their

hopes had been suddenly crushed, their slender funds  were nearly exhausted, and they scarce knew where to

turn.  But they  set their faces bravely northward, and pushed along the high road,  through slush and snow, as

far as Hertford, which they reached after  nearly eight hours' walking, on the moderate fare during their

journey of a penny roll and a pint of ale each.  Though wet to the  skin, they immediately sought out a master

millwright, and applied  for work.  He said he had no job vacant at present; but, seeing their  sorry plight, he

had compassion upon them, and said, "Though I cannot  give you employment, you seem to be two nice lads;"

and he concluded  by offering Fairbairn a halfcrown.  But his proud spirit revolted at  taking money which he

had not earned; and he declined the proffered  gift with thanks, saying he was sorry they could not have work.

He  then turned away from the door, on which his companion, mortified by  his refusal to accept the

halfcrown at a time when they were reduced  almost to their last penny, broke out in bitter remonstrances

and  regrets.  Weary, wet, and disheartened, the two turned into Hertford  churchyard, and rested for a while

upon a tombstone, Fairbairn's  companion relieving himself by a good cry, and occasional angry  outbursts of

"Why didn't you take the halfcrown?"  "Come, come, man!"  said Fairbairn, "it's of no use crying; cheer up;

let's try another  road; something must soon cast up."  They rose, and set out again, but  when they reached the

bridge, the dispirited youth again broke down;  and, leaning his back against the parapet, said, "I winna gang a

bit  further; let's get back to London."  Against this Fairbairn  remonstrated, saying "It's of no use lamenting;

we must try what we  can do here; if the worst comes to the worst, we can 'list; you are a  strong chapthey'll

soon take you; and as for me, I'll join too; I  think I could fight a bit."  After this council of war, the pair

determined to find lodgings in the town for the night, and begin  their search for work anew on the morrow. 

Next day, when passing along one of the back streets of Hertford,  they came to a wheelwright's shop, where

they made the usual  enquiries.  The wheelwright, said that he did not think there was any  job to be had in the

town; but if the two young men pushed on to  Cheshunt, he thought they might find work at a windmill which

was  under contract to be finished in three weeks, and where the  millwright wanted hands.  Here was a glimpse

of hope at last; and the  strength and spirits of both revived in an instant.  They set out  immediately; walked

the seven miles to Cheshunt; succeeded in  obtaining the expected employment; worked at the job a fortnight;

and  entered London again with nearly three pounds in their pockets. 

Our young millwright at length succeeded in obtaining regular  employment in the metropolis at good wages.

He worked first at  Grundy's Patent Ropery at Shadwell, and afterwards at Mr. Penn's of  Greenwich, gaining

much valuable insight, and sedulously improving  his mind by study in his leisure hours.  Among the

acquaintances he  then made was an enthusiastic projector of the name of Hall, who had  taken out one patent

for making hemp from beanstalks, and  contemplated taking out another for effecting spade tillage by steam.

The young engineer was invited to make the requisite model, which he  did, and it cost him both time and

money, which the outatelbows  projector was unable to repay; and all that came of the project was  the

exhibition of the model at the Society of Arts and before the  Board of Agriculture, in whose collection it is

probably still to be  found.  Another more successful machine constructed By Mr. Fairbairn  about the same

time was a sausagechopping machine, which he  contrived and made for a porkbutcher for 33l.  It was the

first order  he had ever had on his own account; and, as the machine when made did  its work admirably, he

was naturally very proud of it.  The machine  was provided with a flywheel and double crank, with

connecting rods  which worked a cross head.  It contained a dozen knives crossing each  other at right angles in

such a way as to enable them to mince or  divide the meat on a revolving block.  Another part of the apparatus

accomplished the filling of the sausages in a very expert manner, to  the entire satisfaction of the

porkbutcher. 

As work was scarce in London at the time, and our engineer was bent  on gathering further experience in his


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trade, he determined to make a  tour in the South of England and South Wales; and set out from London  in

April 1813 with 7l.  in his pocket.  After visiting Bath and Frome,  he settled to work for six weeks at Bathgate;

after which he  travelled by Bradford and Trowbridge   always on footto Bristol.  From thence he

travelled through South Wales, spending a few days  each at Newport, Llandaff, and Cardiff, where he took

ship for  Dublin.  By the time he reached Ireland his means were all but  exhausted, only threehalfpence

remaining in his pocket; but, being  young, hopeful, skilful, and industrious, he was light of heart, and  looked

cheerfully forward.  The next day he succeeded in finding  employment at Mr. Robinson's, of the Phoenix

Foundry, where he was  put to work at once upon a set of patterns for some nailmachinery.  Mr. Robinson

was a man of spirit and enterprise, and, seeing the  quantities of English machinemade nails imported into

Ireland, he  was desirous of giving Irish industry the benefit of the manufacture.  The construction of the

nailmaking machinery occupied Mr. Fairbairn  the entire summer; and on its completion he set sail in the

month of  October for Liverpool.  It may be added, that, notwithstanding the  expense incurred by Mr.

Robinson in setting up the new  nailmachinery, his workmen threatened him with a strike if he  ventured to

use it.  As he could not brave the opposition of the  Unionists, then allpowerful in Dublin, the machinery was

never set  to work; the nailmaking trade left Ireland, never to return; and the  Irish market was thenceforward

supplied entirely with Englishmade  nails.  The Dublin ironmanufacture was ruined in the same way; not

through any local disadvantages, but solely by the prohibitory  regulations enforced by the workmen of the

Trades Unions. 

Arrived at Liverpool, after a voyage of two dayswhich was then  considered a fair passageour engineer

proceeded to Manchester,  which had already become the principal centre of manufacturing  operations in the

North of England.  As we have already seen in the  memoirs of Nasmyth, Roberts, and Whitworth, Manchester

offered great  attractions for highlyskilled mechanics; and it was as fortunate for  Manchester as for William

Fairbairn himself that he settled down  there as a working millwright in the year 1814, bringing with him no

capital, but an abundance of energy, skill, and practical experience  in his trade.  Afterwards describing the

characteristics of the  millwright of that time, Mr, Fairbairn said"In those days a good  millwright was a

man of large resources; he was generally well  educated, and could draw out his own designs and work at the

lathe;  he had a knowledge of mill machinery, pumps, and cranes, and could  turn his hand to the bench or the

forge with equal adroitness and  facility.  If hard pressed, as was frequently the case in country  places far from

towns, he could devise for himself expedients which  enabled him to meet special requirements, and to

complete his work  without assistance.  This was the class of men with whom I associated  in early lifeproud

of their calling, fertile in resources, and  aware of their value in a country where the industrial arts were

rapidly developing."* 

[footnote...

Lecture at DerbyUseful Information for Engineers, 2nd series, p.

212.

...] 

When William Fairbairn entered Manchester he was twentyfour years  of  age; and his hat still "covered his

family."  But, being now pretty  well satiated with his "wandetschaft,"as German tradesmen term  their stage

of travelling in search of trade experience,he desired  to settle, and, if fortune favoured him, to marry the

object of his  affections, to whom his heart still faithfully turned during all his  wanderings.  He succeeded in

finding employment with Mr. Adam  Parkinson, remaining with him for two years, working as a millwright,

at good wages.  Out of his earnings he saved sufficient to furnish a  tworoomed cottage comfortably; and

there we find him fairly  installed with his wife by the end of 1816.  As in the case of most  men of a thoughtful

turn, marriage served not only to settle our  engineer, but to stimulate him to more energetic action.  He now

began  to aim at taking a higher position, and entertained the ambition of  beginning business on his own

account.  One of his first efforts in  this direction was the preparation of the design of a castiron  bridge over

the Irwell, at Blackfriars, for which a prize was  offered.  The attempt was unsuccessful, and a stone bridge

was  eventually decided on; but the effort made was creditable, and proved  the beginning of many designs.

The first job he executed on his own  account was the erection of an iron conservatory and hothouse for Mr.  J.


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Hulme, of Clayton, near Manchester; and he induced one of his  shopmates, James Lillie, to join him in the

undertaking.  This proved  the beginning of a business connection which lasted for a period of  fifteen years,

and laid the foundation of a partnership, the  reputation of which, in connection with millwork and the

construction of iron machinery generally, eventually became known all  over the civilized world. 

Although the patterns for the conservatory were all made, and the  castings were begun, the work was not

proceeded with, in consequence  of the notice given by a Birmingham firm that the plan after which it  was

proposed to construct it was an infringement of their patent.  The  young firm were consequently under the

necessity of looking about  them for other employment.  And to be prepared for executing orders,  they

proceeded in the year 1817 to hire a small shed at a rent of  l2s. a week, in which they set up a lathe of their

own making,  capable of turning shafts of from 3 to 6 inches diameter; and they  hired a strong Irishman to

drive the wheel and assist at the heavy  work.  Their first job was the erection of a cullender, and their next  a

calicopolishing machine; but orders came in slowly, and James  Lillie began to despair of success.  His more

hopeful partner  strenuously urged him to perseverance, and so buoyed him up with  hopes of orders, that he

determined to go on a little longer.  They  then issued cards among the manufacturers, and made a tour of the

principal firms, offering their services and soliciting work. 

Amongst others, Mr. Fairbairn called upon the Messrs. Adam and  George  Murray, the large cottonspinners,

taking with him the designs  of his  iron bridge.  Mr. Adam Murray received him kindly, heard his

explanations, and invited him to call on the following day with his  partner.  The manufacturer must have been

favourably impressed by this  interview, for next day, when Fairbairn and Lillie called, he took  them over his

mill, and asked whether they felt themselves competent  to renew with horizontal crossshafts the whole of

the work by which  the mulespinning machinery was turned.  This was a formidable  enterprise for a young

firm without capital and almost without plant  to undertake; but they had confidence in themselves, and boldly

replied that they were willing and able to execute the work.  On this,  Mr. Murray said he would call and see

them at their own workshop, to  satisfy himself that they possessed the means of undertaking such an  order.

This proposal was by no means encouraging to the partners, who  feared that when Mr. Murray spied "the

nakedness of the land " in  that quarter, he might repent him of his generous intentions.  He paid  his promised

visit, and it is probable that he was more favourably  impressed by the individual merits of the partners than

by the  excellence of their machinetoolsof which they had only one, the  lathe which they had just made

and set up; nevertheless he gave them  the order, and they began with glad hearts and willing hands and  minds

to execute this their first contract.  It may be sufficient to  state that by working late and earlyfrom 5 in the

morning until 9  at night for a considerable periodthey succeeded in completing the  alterations within the

time specified, and to Mr. Murray's entire  satisfaction.  The practical skill of the young men being thus

proved,  and their anxiety to execute the work entrusted to them to the best  of their ability having excited the

admiration of their employer, he  took the opportunity of recommending them to his friends in the  trade, and

amongst others to Mr. John Kennedy, of the firm of  MacConnel and Kennedy, then the largest spinners in the

kingdom. 

The Cotton Trade had by this time sprung into great importance, and  was increasing with extraordinary

rapidity.  Population and wealth  were pouring into South Lancashire, and industry and enterprise were

everywhere on foot.  The foundations were being laid of a system of  manufacturing in iron, machinery, and

textile fabrics of nearly all  kinds, the like of which has perhaps never been surpassed in any  country.  It was a

race of industry, in which the prizes were won by  the swift, the strong, and the skilled.  For the most part, the

early  Lancashire manufacturers started very nearly equal in point of  worldly circumstances, men originally of

the smallest means often  coming to the front  work men, weavers, mechanics, pedlers, farmers,  or

labourersin course of time rearing immense manufacturing  concerns by sheer force of industry, energy,

and personal ability.  The description given by one of the largest employers in Lancashire,  of the capital with

which he started, might apply to many of them:  "When I married," said he, "my wife had a spinningwheel,

and I had a  loomthat was the beginning of our fortune."  As an illustration of  the rapid rise of Manchester

men from small beginnings, the following  outline of John Kennedy's career, intimately connected as he was


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with  the subject of our memoirmay not be without interest in this place. 

John Kennedy was one of five young men of nearly the same age, who  came from the same neighbourhood in

Scotland, and eventually settled  in Manchester as cottonspinners about the end of last century.  The  others

were his brother James, his partner James MacConnel, and the  brothers Murray, above referred toMr.

Fairbairn's first extensive  employers.  John Kennedy's parents were respectable peasants,  possessed of a little

bit of ground at Knocknalling, in the stewartry  of Kirkcudbright, on which they contrived to live, and that

was all.  John was one of a family of five sons and two daughters, and the  father dying early, the responsibility

and the toil of bringing up  these children devolved upon the mother.  She was a strict  disciplinarian, and early

impressed upon the minds of her boys that  they had their own way to make in the world.  One of the first

things  she made them think about was, the learning of some useful trade for  the purpose of securing an

independent living; "for," said she, "if  you have gotten mechanical skill and intelligence, and are honest and

trustworthy, you will always find employment and be ready to avail  yourselves of opportunities for

advancing yourselves in life."  Though  the mother desired to give her sons the benefits of school education,

there was but little of that commodity to be had in the remote  district of Knocknalling.  The parishschool

was six miles distant,  and the teaching given in it was of a very inferior sortusually  administered by

students, probationers for the ministry, or by  halffledged dominies, themselves more needing instruction

than able  to impart it.  The Kennedys could only attend the school during a few  months in summertime, so

that what they had acquired by the end of  one season was often forgotten by the beginning of the next.  They

learnt, however, to read the Testament, say their catechism, and  write their own names. 

As the children grew up, they each longed for the time to come when  they could be put to a trade.  The family

were poorly clad; stockings  and shoes were luxuries rarely indulged in; and Mr. Kennedy used in  afterlife to

tell his grandchildren of a certain Sunday which he  remembered shortly after his father died, when he was

setting out for  Dalry church, and had borrowed his brother Alexander's stockings, his  brother ran after him

and cried, "See that you keep out of the dirt,  for mind you have got my stockings on!"  John indulged in many

daydreams about the world that lay beyond the valley and the  mountains which surrounded the place of his

birth.  Though a mere boy,  the natural objects, eternally unchangeable, which daily met his  eyesthe

profound silence of the scene, broken only by the bleating  of a solitary sheep, or the crowing of a distant

cock, or the  thrasher beating out with his flail the scanty grain of the black  oats spread upon a skin in the open

air, or the streamlets leaping  from the rocky clefts, or the distant churchbell sounding up the  valley on

Sundays all bred in his mind a profound melancholy and  feeling of loneliness, and he used to think to

himself, "What can I  do to see and know something of the world beyond this?"  The greatest  pleasure he

experienced during that period was when packmen came  round with their stores of clothing and hardware,

and displayed them  for sale; he eagerly listened to all that such visitors had to tell  of the ongoings of the

world beyond the valley. 

The people of the Knocknalling district were very poor.  The  greater  part of them were unable to support the

younger members, whose  custom  it was to move off elsewhere in search of a living when they  arrived  at

working years,some to America, some to the West Indies,  and some  to the manufacturing districts of the

south.  Whole families  took  their departure in this way, and the few friendships which  Kennedy  formed

amongst those of his own age were thus suddenly  snapped, and  only a great blank remained.  But he too could

follow  their example,  and enter upon that wider world in which so many others  had ventured  and succeeded.

As early as eight years of age, his  mother still  impressing upon her boys the necessity of learning to  work,

John  gathered courage to say to her that he wished to leave home  and  apprentice himself to some handicraft

business.  Having seen some  carpenters working in the neighbourhood, with good clothes on their  backs, and

hearing the men's characters well spoken of, he thought it  would be a fine thing to be a carpenter too,

particularly as the  occupation would enable him to move from place to place and see the  world.  He was as

yet, however, of too tender an age to set out on the  journey of life; but when he was about eleven years old,

Adam Murray,  one of his most intimate acquaintances, having gone off to serve an  apprenticeship in

Lancashire with Mr. Cannan of Chowbent, himself a  native of the district, the event again awakened in him a


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strong  desire to migrate from Knocknalling.  Others had gone after Murray,  James MacConnel and two or

three more; and at length, at about  fourteen years of age, Kennedy himself left his native home for

Lancashire.  About the time that he set out, Paul Jones was ravaging  the coasts of Galloway, and producing

general consternation  throughout the district.  Great excitement also prevailed through the  occurrence of the

Gordon riots in London, which extended into remote  country places; and Kennedy remembered being nearly

frightened out of  his wits on one occasion by a poor dominie whose school he attended,  who preached to his

boys about the horrors that were coming upon the  land through the introduction of Popery.  The boy set out

for England  on the 2nd of February, 1784, mounted upon a Galloway, his little  package of clothes and

necessaries strapped behind him.  As he passed  along the glen, recognising each familiar spot, his heart was in

his  mouth, and he dared scarcely trust himself to look back.  The ground  was covered with snow, and nature

quite frozen up.  He had the company  of his brother Alexander as far as the town of New Galloway, where he

slept the first night.  The next day, accompanied by one of his future  masters, Mr. James Smith, a partner of

Mr. Cannan's, who had  originally entered his service as a workman, they started on ponyback  for Dumfries.

After a long day's ride, they entered the town in the  evening, and amongst the things which excited the boy's

surprise were  the few streetlamps of the town, and a waggon with four horses and  four wheels.  In his remote

valley carts were as yet unknown, and even  in Dumfries itself they were comparative rarities; the common

means  of transport in the district being what were called "tumbling cars."  The day after, they reached

Longtown, and slept there; the boy noting  ANOTHER lamp.  The next stage was to Carlisle, where Mr.

Smith, whose  firm had supplied a carding engine and spinningjenny to a small  manufacturer in the town,

went to "gate" and trim them.  One was put  up in a small house, the other in a small room; and the sight of

these machines was John Kennedy's first introduction to  cottonspinning.  While going up the innstairs he

was amazed and not  a little alarmed at seeing two men in armourhe had heard of the  battles between the

Scots and Englishand believed these to be some  of the fighting men; though they proved to be but effigies.

Five more  days were occupied in travelling southward, the resting places being  at Penrith, Kendal, Preston,

and Chorley, the two travellers arriving  at Chowbent on Sunday the 8th of February, 1784.  Mr. Cannan seems

to  have collected about him a little colony of Scotsmen, mostly from the  same neighbourhood, and in the

evening there was quite an assembly of  them at the "Bear's Paw," where Kennedy put up, to hear the tidings

from their native county brought by the last new comer.  On the  following morning the boy began his

apprenticeship as a carpenter  with the firm of Cannan and Smith, serving seven years for his meat  and

clothing.  He applied himself to his trade, and became a good,  steady workman.  He was thoughtful and

selfimproving, always  endeavouring to acquire knowledge of new arts and to obtain insight  into new

machines.  "Even in early life," said he, in the account of  his career addressed to his children, "I felt a strong

desire to know  what others knew, and was always ready to communicate what little I  knew myself; and by

admitting at once my want of education, I found  that I often made friends of those on whom I had no claims

beyond  what an ardent desire for knowledge could give me." 

His apprenticeship over, John Kennedy commenced business* 

[footnote...

One of the reasons which induced Kennedy thus early to begin the

business of mulespinning has been related as follows.  While employed

as apprentice at Chowbent, he happened to sleep over the master's

apartment; and late one evening, on the latter returning from market,

his wife asked his success.  "I've sold the eightys," said he, "at a

guinea a pound."  "What," exclaimed the mistress, in a loud voice,

"sold the eightys for ONLY a guinea a pound!  I never heard of such a

thing."  The apprentice could not help overhearing the remark, and it

set him athinking.  He knew the price of cotton and the price of

labour, and concluded there must be a very large margin of profit.  So

soon as he was out of his time, therefore, he determined that he

should become a cotton spinner.

...] 


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in a small way in Manchester in 1791, in conjunction with two other  workmen, Sandford and MacConnel.

Their business was machinemaking  and mulespinning, Kennedy taking the direction of the machine

department.  The firm at first put up their mules for spinning in any  convenient garrets they could hire at a low

rental.  After some time,  they took part of a small factory in Canal Street, and carried on  their business on a

larger scale.  Kennedy and MacConnel afterwards  occupied a little factory in the same street,since removed

to give  place to Fairbairn's large machine works.  The progress of the firm  was steady and even rapid, and

they went on building mills and  extending their businessMr. Kennedy, as he advanced in life,  gathering

honour, wealth, and troops of friends.  Notwithstanding the  defects of his early education, he was one of the

few men of his  class who became distinguished for his literary labours in connexion  principally with the

cotton trade.  Towards the close of his life, he  prepared several papers of great interest for the Literary and

Philosophical Society of Manchester, which are to be found printed in  their Proceedings; one of these, on the

Invention of the Mule by  Samuel Crompton, was for a long time the only record which the public  possessed

of the merits and claims of that distinguished inventor.  His knowledge of the history of the cotton

manufacture in its various  stages, and of mechanical inventions generally, was most extensive  and accurate.

Among his friends he numbered James Watt, who placed  his son in his establishment for the purpose of

acquiring knowledge  and experience of his profession.  At a much later period he numbered  George

Stephenson among his friends, having been one of the first  directors of the Liverpool and Manchester

Railway, and one of the  three judges (selected because of his sound judgment and proved  impartiality, as well

as his knowledge of mechanical engineering) to  adjudicate on the celebrated competition of Locomotives at

Rainhill.  By these successive steps did this poor Scotch boy become one of the  leading men of Manchester,

closing his long and useful life in 1855  at an advanced age, his mental faculties remaining clear and

unclouded to the last.  His departure from life was happy and  tranquilso easy that it was for a time doubtful

whether he was dead  or asleep. 

To return to Mr. Fairbairn's career, and his progress as a  millwright  and engineer in Manchester.  When he

and his partner  undertook the  extensive alterations in Mr. Murray's factory, both were  in a great  measure

unacquainted with the working of cottonmills,  having until  then been occupied principally with cornmills,

and  printing and  bleaching works; so that an entirely new field was now  opened to  their united exertions.

Sedulously improving their  opportunities, the  young partners not only thoroughly mastered the  practical

details of  cottonmill work, but they were very shortly  enabled to introduce a  series of improvements of the

greatest  importance in this branch of  our national manufactures.  Bringing  their vigorous practical minds to

bear on the subject, they at once  saw that the gearing of even the  best mills was of a very clumsy and

imperfect character.  They found  the machinery driven by large square  castiron shafts, on which huge

wooden drums, some of them as much as  four feet in diameter, revolved  at the rate of about forty revolutions

a minute; and the couplings  were so badly fitted that they might be  heard creaking and groaning a  long way

off.  The speeds of the  drivingshafts were mostly got up by  a series of straps and counter  drums, which not

only crowded the  rooms, but seriously obstructed the  light where most required for  conducting the delicate

operations of  the different machines.  Another  serious defect lay in the  construction of the shafts, and in the

mode  of fixing the couplings,  which were constantly giving way, so that a  week seldom passed without  one

or more breaksdown.  The repairs were  usually made on Sundays,  which were the millwrights' hardest

working  days, to their own serious  moral detriment; but when trade was good,  every consideration was made

to give way to the uninterrupted running  of the mills during the rest  of the week. 

It occurred to Mr. Fairbairn that the defective arrangements thus  briefly described, might be remedied by the

introduction of lighter  shafts driven at double or treble the velocity, smaller drums to  drive the machinery,

and the use of wroughtiron wherever  practicable, because of its greater lightness and strength compared

with wood.  He also provided for the simplification of the hangers and  fixings by which the shafting was

supported, and introduced the  "halflap coupling" so well known to millwrights and engineers.  His  partner

entered fully into his views; and the opportunity shortly  presented itself of carrying them into effect in the

large new mill  erected in 1818, for the firm of MacConnel and Kennedy.  The machinery  of that concern

proved a great improvement on all that had preceded  it; and, to Messrs. Fairbairn and Lillie's new system of


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gearing Mr.  Kennedy added an original invention of his own in a system of double  speeds, with the object of

giving an increased quantity of twist in  the finer descriptions of mule yarn. 

The satisfactory execution of this important work at once placed  the  firm of Fairbairn and Lillie in the very

front rank of engineering  millwrights.  Mr. Kennedy's good word was of itself a passport to fame  and

business, and as he was more than satisfied with the manner in  which his mill machinery had been planned

and executed, he sounded  their praises in all quarters.  Orders poured in upon them so rapidly,  that they had

difficulty in keeping pace with the demands of the  trade.  They then removed from their original shed to larger

premises  in Matherstreet, where they erected additional lathes and other  toolmachines, and eventually a

steamengine.  They afterwards added a  large cellar under an adjoining factory to their premises; and from

time to time provided new means of turning out work with increased  efficiency and despatch.  In due course

of time the firm erected a  factory of their own, fitted with the most improved machinery for  turning out

millwork; and they went on from one contract to another,  until their reputation as engineers became widely

celebrated.  In  18267, they supplied the waterwheels for the extensive cottonmills  belonging to Kirkman

Finlay and Company, at Catrine Bank in Ayrshire.  These wheels are even at this day regarded as among the

most perfect  hydraulic machines in Europe.  About the same time they supplied the  mill gearing and

watermachinery for Messrs. Escher and Company's  large works at Zurich, among the largest cotton

manufactories on the  continent. 

In the mean while the industry of Manchester and the neighbourhood,  through which the firm had risen and

prospered, was not neglected,  but had the full benefit of the various improvements which they were

introducing in mill machinery.  In the course of a few years an entire  revolution was effected in the gearing.

Ponderous masses of timber  and castiron, with their enormous bearings and couplings, gave place  to slender

rods of wroughtiron and light frames or hooks by which  they were suspended.  In like manner, lighter yet

stronger wheels and  pulleys were introduced, the whole arrangements were improved, and,  the workmanship

being greatly more accurate, friction was avoided,  while the speed was increased from about 40 to upwards of

300  revolutions a minute.  The flywheel of the engine was also converted  into a first motion by the

formation of teeth on its periphery, by  which a considerable saving was effected both in cost and power. 

These great improvements formed quite an era in the history of mill  machinery; and exercised the most

important influence on the  development of the cotton, flax, silk, and other branches of  manufacture.  Mr.

Fairbairn says the system introduced by his firm was  at first strongly condemned by leading engineers, and it

was with  difficulty that he could overcome the force of their opposition; nor  was it until a wheel of thirty tons

weight for a pair of engines of  100horse power each was erected and set to work, that their  prognostications

of failure entirely ceased.  From that time the  principles introduced by Mr. Fairbairn have been adopted

wherever  steam is employed as a motive power in mills. 

Mr. Fairbairn and his partner had a hard uphill battle to fight  while  these improvements were being

introduced; but energy and  perseverance, guided by sound judgment, secured their usual reward,  and the firm

became known as one of the most thriving and  enterprising in Manchester.  Long years after, when addressing

an  assembly of working men, Mr. Fairbairn, while urging the necessity of  labour and application as the only

sure means of selfimprovement,  said, "I can tell you from experience, that there is no labour so  sweet, none

so consolatory, as that which is founded upon an honest,  straightforward, and honourable ambition."  The

history of any  prosperous business, however, so closely resembles every other, and  its details are usually of

so monotonous a character, that it is  unnecessary for us to pursue this part of the subject; and we will  content

ourselves with briefly indicating the several further  improvements introduced by Mr. Fairbairn in the

mechanics of  construction in the course of his long and useful career. 

His improvements in waterwheels were of great value, especially as  regarded the new form of bucket which

he introduced with the object  of facilitating the escape of the air as the water entered the bucket  above, and its

readmission as the water emptied itself out below.  This arrangement enabled the water to act upon the wheel


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with the  maximum of effect in all states of the river; and it so generally  recommended itself, that it very soon

became adopted in most  watermills both at home and abroad.* 

[footnote...

The subject will be found fully treated in Mr. Fairbairn's own work,

A Treatise on Mills and MillWork, embodying the results of his large

experience.

...] 

His labours were not, however, confined to his own particular calling  as a mill engineer, but were shortly

directed to other equally  important branches of the constructive art.  Thus he was among the  first to direct his

attention to iron ship building as a special  branch of business.  In 1829, Mr. Houston, of Johnstown, near

Paisley,  launched a light boat on the Ardrossan Canal for the purpose of  ascertaining the speed at which it

could be towed by horses with two  or three persons on board.  To the surprise of Mr. Houston and the  other

gentlemen present, it was found that the labour the horses had  to perform in towing the boat was mach greater

at six or seven, than  at nine miles an hour.  This anomaly was very puzzling to the  experimenters, and at the

request of the Council of the Forth and  Clyde Canal, Mr. Fairbairn, who had already become extensively

known  as a scientific mechanic, was requested to visit Scotland and  institute a series of experiments with

light boats to determine the  law of traction, and clear up, if possible, the apparent anomalies in  Mr. Houston's

experiments.  This he did accordingly, and the results  of his experiments were afterwards published, The trials

extended  over a series of years, and were conducted at a cost of several  thousand pounds.  The first

experiments were made with vessels of  wood, but they eventually led to the construction of iron vessels  upon

a large scale and on an entirely new principle of construction,  with angle iron ribs and wroughtiron

sheathing plates.  The results  proved most valuable, and had the effect of specially directing the  attention of

naval engineers to the employment of iron in ship  building. 

Mr. Fairbairn himself fully recognised the value of the  experiments,  and proceeded to construct an iron vessel

at his works at  Manchester,  in 1831, which went to sea the same year.  Its success was  such as to  induce him

to begin iron shipbuilding on a large scale, at  the same  time as the Messrs. Laird did at Birkenhead; and in

1835, Mr.  Fairbairn established extensive works at Millwall, on the  Thames,afterwards occupied by Mr.

Scott Russell, in whose yard the  "Great Eastern" steamship was erected, where in the course of some

fourteen years he built upwards of a hundred and twenty iron ships,  some of them above 2000 tons burden.  It

was in fact the first great  iron shipbuilding yard in Britain, and led the way in a branch of  business which has

since become of firstrate magnitude and  importance.  Mr. Fairbairn was a most laborious experimenter in

iron,  and investigated in great detail the subject of its strength, the  value of different kinds of riveted joints

compared with the solid  plate, and the distribution of the material throughout the structure,  as well as the

form of the vessel itself.  It would indeed be  difficult to overestimate the value of his investigations on these

points in the earlier stages of this now highly important branch of  the national industry. 

To facilitate the manufacture of his ironsided ships, Mr.  Fairbairn,  about the year 1839, invented a machine

for riveting boiler  plates by  steampower.  The usual method by which this process had  before been  executed

was by handhammers, worked by men placed at each  side of  the plate to be riveted, acting simultaneously

on both sides  of the  bolt.  But this process was tedious and expensive, as well as  clumsy  and imperfect; and

some more rapid and precise method of fixing  the  plates firmly together was urgently wanted.  Mr. Fairbairn's

machine  completely supplied the want.  By its means the rivet was  driven into  its place, and firmly fastened

there by a couple of  strokes of a  hammer impelled by steam.  Aided by the Jacquard  punchingmachine of

Roberts, the riveting of plates of the largest  size has thus become  one of the simplest operations in

ironmanufacturing. 

The thorough knowledge which Mr. Fairbairn possessed of the  strength  of wroughtiron in the form of the

hollow beam (which a  wroughtiron  ship really is) naturally led to his being consulted by  the late  Robert

Stephenson as to the structures by means of which it  was  proposed to span the estuary of the Conway and the


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Straits of  Menai;  and the result was the Conway and Britannia Tubular Bridges,  the  history of which we have

fully described elsewhere.* 

[footnote...

Lives of the Engineers, vol. iii. 41640.  See also An Account of the

Construction of the Britannia and Conway Tubular Bridges.  By William

Fairbairn, C.E.  1849.

...] 

There is no reason to doubt that by far the largest share of the  merit of working out the practical details of

those structures, and  thus realizing Robert Stephenson's magnificent idea of the tubular  bridge, belongs to Mr.

Fairbairn. 

In all matters connected with the qualities and strength of iron,  he  came to be regarded as a firstrate

authority, and his advice was  often sought and highly valued.  The elaborate experiments instituted  by him as

to the strength of iron of all kinds have formed the  subject of various papers which he has read before the

British  Association, the Royal Society, and the Literary and Philosophical  Society of Manchester.  His

practical inquries as to the strength of  boilers have led to his being frequently called upon to investigate  the

causes of boiler explosions, on which subject he has published  many elaborate reports.  The study of this

subject led him to  elucidate the law according to which the density of steam varies  throughout an extensive

range of pressures and atmospheres,in  singular confirmation of what had before been provisionally

calculated from the mechanical theory of heat.  His discovery of the  true method of preventing the tendency of

tubes to collapse, by  dividing the flues of long boilers into short lengths by means of  stiffening rings, arising

out of the same investigation, was one of  the valuable results of his minute study of the subject; and is

calculated to be of essential value in the manufacturing districts by  diminishing the chances of boiler

explosions, and saving the  lamentable loss of life which has during the last twenty years been  occasioned by

the malconstruction of boilers.  Among Mr. Fairbairn's  most recent, inquiries are those conducted by him at

the instance of  the British Government relative to the construction of ironplated  ships, his report of which

has not yet been made public, most  probably for weighty political reasons. 

We might also refer to the practical improvements which Mr.  Fairbairn  has been instrumental in introducing

in the construction of  buildings  of various kinds by the use of iron.  He has himself erected  numerous  iron

structures, and pointed out the road which other  manufacturers  have readily followed.  "I am one of those,"

said he, in  his 'Lecture  on the Progress of Engineering,' "who have great faith in  iron walls  and iron beams;

and although I have both spoken and written  much on  the subject, I cannot too forcibly recommend it to

public  attention.  It is now twenty years since I constructed an iron house,  with the  machinery of a cornmill,

for Halil Pasha, then Seraskier of  the  Turkish army at Constantinople.  I believe it was the first iron  house

built in this country; and it was constructed at the works at  Millwall, London, in 1839."* 

[footnote...

Useful Information for Engineers, 2nd series, 225.  The mere list of

Mr. Fairbairn's writings would occupy considerable space; for,

notwithstanding his great labours as an engineer, he has also been an

industrious writer.  His papers on Iron, read at different times

before the British Association, the Royal Society, and the Literary

and Philosophical Institution of Manchester, are of great value.  The

treatise on "Iron" in the Encyclopaedia Britannica is from his pen,

and he has contributed a highly interesting paper to Dr. Scoffern's

Useful Metals and their Alloys on the Application of Iron to the

purposes of Ordnance, Machinery, Bridges, and House and Ship

Building.  Another valuable but lessknown contribution to Iron

literature is his Report on Machinery in General, published in the

Reports on the Paris Universal Exhibition of 1855.  The experiments

conducted by Mr. Fairbairn for the purpose of proving the excellent

properties of iron for shipbuildingthe account of which was


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published in the Trans actions of the Royal Society eventually led to

his further experiments to determine the strength and form of the

Britannia and Conway Tubular Bridges, plategirders, and other

constructions, the result of which was to establish quite a new era

in the history of bridge as well as ship building.

...] 

Since then iron structures of all kinds have been erected:  iron  lighthouses, ironandcrystal palaces, iron

churches, and iron  bridges.  Iron roads have long been worked by iron locomotives; and  before many years

have passed a telegraph of iron wire will probably  be found circling the globe.  We now use iron roofs, iron

bedsteads,  iron ropes, and iron pavement; and even the famous "wooden walls of  England" are rapidly

becoming reconstructed of iron.  In short, we are  in the midst of what Mr. Worsaae has characterized as the

Age of  Iron. 

At the celebration of the opening of the North Wales Railway at  Bangor, almost within sight of his iron

bridge across the Straits of  Menai, Robert Stephenson said, "We are daily producing from the  bowels of the

earth a raw material, in its crude state apparently of  no worth, but which, when converted into a locomotive

engine, flies  over bridges of the same material, with a speed exceeding that of the  bird, advancing wealth and

comfort throughout the country.  Such are  the powers of that allcivilizing instrument, Iron." 

Iron indeed plays a highly important part in modem civilization.  Out  of it are formed alike the sword and the

ploughshare, the cannon  and  the printingpress; and while civilization continues partial and  halfdeveloped,

as it still is, our liberties and our industry must  necessarily in a great measure depend for their protection

upon the  excellence of our weapons of war as well as on the superiority of our  instruments of peace.  Hence

the skill and ingenuity displayed in the  invention of rifled guns and artillery, and ironsided ships and

batteries, the fabrication of which would be impossible but for the  extraordinary development of the

ironmanufacture, and the marvellous  power and precision of our toolmaking machines, as described in

preceding chapters. 

"Our strength, wealth, and commerce," said Mr. Cobden in the course  of a recent debate in the House of

Commons, "grow out of the skilled  labour of the men working in metals.  They are at the foundation of  our

manufacturing greatness; and in case you were attacked, they  would at once be available, with their hard

hands and skilled brains,  to manufacture your muskets and your cannon, your shot and your  shell.  What has

given us our Armstrongs, Whitworths, and Fairbairns,  but the free industry of this country? If you can build

three times  more steamengines than any other country, and have threefold the  force of mechanics, to whom

and to what do you owe that, but to the  men who have trained them, and to those principles of commerce out

of  which the wealth of the country has grown? We who have some hand in  doing that, are not ignorant that

we have been and are increasing the  strength of the country in proportion as we are raising up skilled

artisans."* 

[footnote...

House of Commons Debate, 7th July, 1862.

...] 

The reader who has followed us up to this point will have observed  that handicraft labour was the first stage

of the development of  human power, and that machinery has been its last and highest.  The  uncivilized man

began with a stone for a hammer, and a splinter of  flint for a chisel, each stage of his progress being marked

by an  improvement in his tools.  Every machine calculated to save labour or  increase production was a

substantial addition to his power over the  material resources of nature, enabling him to subjugate them more

effectually to his wants and uses; and every extension of machinery  has served to introduce new classes of

the population to the  enjoyment of its benefits.  In early times the products of skilled  industry were for the

most part luxuries intended for the few,  whereas now the most exquisite tools and engines are employed in

producing articles of ordinary consumption for the great mass of the  community.  Machines with millions of


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fingers work for millions of  purchasersfor the poor as well as the rich; and while the machinery  thus used

enriches its owners, it no less enriches the public with  its products. 

Much of the progress to which we have adverted has been the result  of  the skill and industry of our own time.

"Indeed," says Mr.  Fairbairn,  "the mechanical operations of the present day could not  have been

accomplished at any cost thirty years ago; and what was then  considered impossible is now performed with

an exactitude that never  fails to accomplish the end in view."  For this we are mainly indebted  to the almost

creative power of modern machinetools, and the  facilities which they present for the production and

reproduction of  other machines.  We also owe much to the mechanical agencies employed  to drive them.

Early inventors yoked wind and water to sails and  wheels, and made them work machinery of various kinds;

but modern  inventors have availed themselves of the far more swift and powerful,  yet docile force of steam,

which has now laid upon it the heaviest  share of the burden of toil, and indeed become the universal drudge.

Coal, water, and a little oil, are all that the steamengine, with  its bowels of iron and heart of fire, needs to

enable it to go on  working night and day, without rest or sleep.  Yoked to machinery of  almost infinite variety,

the results of vast ingenuity and labour,  the Steamengine pumps water, drives spindles, thrashes corn, prints

books, hammers iron, ploughs land, saws timber, drives piles, impels  ships, works railways, excavates docks;

and, in a word, asserts an  almost unbounded supremacy over the materials which enter into the  daily use of

mankind, for clothing, for labour, for defence, for  household purposes, for locomotion, for food, or for

instruction. 


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Bookmarks



1. Table of Contents, page = 3

2. Industrial Biography, page = 4

   3. Samuel Smiles, page = 4

   4. PREFACE., page = 4

   5. CHAPTER I. IRON AND CIVILIZATION., page = 5

   6. CHAPTER II. EARLY ENGLISH IRON MANUFACTURE., page = 20

   7. CHAPTER III. IRON-SMELTING BY PIT-COAL--DUD DUDLEY., page = 28

   8. CHAPTER IV. ANDREW YARRANTON., page = 37

   9. CHAPTER V. COALBROOKDALE IRON WORKS--THE DARBYS AND REYNOLDSES., page = 46

   10. CHAPTER VI. INVENTION OF CAST STEEL--BENJAMIN HUNTSMAN., page = 57

   11. CHAPTER VII. THE INVENTIONS OF HENRY CORT., page = 64

   12. CHAPTER VIII. THE SCOTCH IRON MANUFACTURE - Dr. ROEBUCK DAVID  MUSHET., page = 74

   13. CHAPTER IX. INVENTION OF THE HOT BLAST--JAMES BEAUMONT NEILSON., page = 81

   14. CHAPTER X. MECHANICAL INVENTIONS AND INVENTORS., page = 87

   15. CHAPTER XI. JOSEPH BRAMAH., page = 98

   16. CHAPTER XII. HENRY MAUDSLAY., page = 106

   17. CHAPTER XIII. JOSEPH CLEMENT., page = 123

   18. CHAPTER XIV. FOX OF DERBY - MURRAY OF LEEDS - ROBERTS AND  WHITWORTH OF MANCHESTER., page = 133

   19. CHAPTER XV. JAMES NASMYTH., page = 141

   20. CHAPTER XVI. WILLIAM FAIRBAIRN., page = 151